Wallbe Pro 3,7kW User manual
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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Installation- and user manual
wallbe Pro – 3,7kW to 22kW
English
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
18
1.0 Index
Index
1.0 Index...................................................................................................................................18
2.0 General information ...........................................................................................................18
3.0 Safety instructions and recommendations..........................................................................20
3.1 Safety instructions and recommendations..........................................................................21
4.0 Technical details: wallbe Pro .............................................................................................22
5.0 Technical details: electrical connection - conditions .........................................................23
5.1 Technical details: electrical connection – supply line....................................................24
6.0 Installation..........................................................................................................................25
6.1.1 Wall mounting.............................................................................................................25
6.2 Installation of the wallbe Pro charging pillar.....................................................................26
6.2.1 Installation using the pre-built foundation incl. stainless steel mounting plate ..........26
7.0 Usage of your wallbe Pro...................................................................................................27
7.1.1 Authorization via ON/OFF button ..............................................................................27
7.1.2 Authorization via key switch.......................................................................................27
7.1.3 Authorization via RFID*.............................................................................................28
8.0 Error cases..........................................................................................................................28
9.0 Charging cable....................................................................................................................29
9.1.1 Storage.........................................................................................................................30
9.1.2 Cleaning ......................................................................................................................30
10.0 wallbe warranty and support ............................................................................................ 30
2.0 General information
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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The company behind wallbe.de:
wallbe GmbH is a specialist for intelligent charging solutions (e.g. for parking structures with
RFID, OCPP, energy logging). Data transfer via LAN or GSM and matching connections into
existing IT-systems as well as solutions for charging infrastructure for electric vehicles in
connection with load management systems and renewable energy (e.g. solar, wind, or
biogas) are a key competence of wallbe.
A competent team consisting of electrical engineers and master electricians as well as high
quality components and solid German craftsmanship are the foundation for long living, high
quality Products. Constant innovations which are having an impact on the market ensure
that wallbe is always one step ahead of its competitors.
Standardized quality
We are self-evidently working according to the DIN-Norm. High quality components as well
as a strict material and Production monitoring ensure that only flawless Products leave our
company.
Our competence
- Intelligent AC and DC charging solutions
- Charging solutions for employees
- Charging solutions for electric vehicle fleets
and car-sharing
- Billing and payment systems
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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3.0 Safety instructions and recommendations
The installation, connection and initial start-up must be performed by trained personnel
with corresponding abilities.
Area of installation/ application
- Be aware that you have to choose an installation site where the requirements
regarding the Protection class of this device are met.
- Be aware that you have to choose an installation site where the device is not
exposed to temperatures above its temperature rating.
Danger!
Immediate risk of fatal injury!
Warning!
Immediate risk of possible fatal injury and/ or
heavy, irreversible injury!
Caution!
Follow the guidelines at all times to avoid injury and damage of
Property.
Attention!
Follow the guidelines at all times to avoid damage of Property.
Warning !
Don´t try to repair or open the device yourself.
Risk of electric shock might be possible!
The installation, connection and initial start-up must be performed by trained personnel
with corresponding abilities.
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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3.1 Safety instructions and recommendations
Children and people with limited abilities to handle devices are at risk.
- This device is not suited to be operated by people with limited mental, physical or
sensor abilities as well as people who lack the necessary experience or knowledge
(including children).
- This device is only to be opened by trained and instructed personnel. While in use,
the device has to be locked with a padlock by the owner.
- It is necessary that corresponding line circuit breakers and PRCDs are integrated in
the sub distribution box to ensure that the circuit is safely disrupted in case of
malfunction.
- Periodical inspections have to be performed to maintain the guarantee and warranty.
Disposal
To avoid transport damages, the device is delivered with packaging material.
Those packaging materials are raw materials and can be re-used or recycled.
Please dispose this device in an ecologically responsible way by handing it over to a local
collection depot for old devices.
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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4.0 Technical details: wallbe Pro
Technical details
Model
wallbe Pro
3,7kW
wallbe Pro
4,6kW
wallbe Pro
7,4kW
wallbe Pro 11kW
wallbe Pro 22kW
Dimensions in
mm (h x w x d)
350x350x170
350x350x170
350x350x170
350x350x170
350x350x170
Weight
Ca. 12 kg
Ca. 12 kg
Ca. 12 kg
Ca. 12 kg
Ca. 12 kg
Temp. rating
-25 to +70°C
-25 to +70°C
-25 to +70°C
-25 to +70°C
-25 to +70°C
IP-Class
IP54
IP54
IP54
IP54
IP54
Chargepoint
230V/1P/20A
Standard:
Type 2 socket
or
cable
Type 2 or Type 1
Optional:
Schuko socket
230V/1P/20A
Standard:
Type 2 socket
or
cable
Type 2 or Type 1
Optional:
Schuko socket
230V/1P/32A
Standard:
Type 2 socket
or
cable
Type 2 or Type 1
Optional:
Schuko socket
400V/3P/20A
Standard:
Type 2 socket
or
cable
Type 2 or Type 1
Optional:
Schuko socket
400V/3P/32A
Standard:
Type 2 socket
or
cable
Type 2 or Type 1
Optional:
Schuko socket
Compliance
Mode 3
IEC61851
Mode 3
IEC61851
Mode 3
IEC61851
Mode 3
IEC61851
Mode 3
IEC61851
Load contactor
2pol. 25A
2pol. 25A
2pol.40A
4pol. 25A
4pol. 40A
Control fuse
1pol.B6
1pol.B6
1pol.B6
1pol.B6
1pol.B6
Integrated
safety measures
1. RCM module:
DC detection
<6mA
2. Lock & Release
module
3. Contactor
welding
detection
1. RCM module:
DC detection
<6mA
2. Lock & Release
module
3. Contactor
welding
detection
1. RCM module:
DC detection
<6mA
2. Lock & Release
module
3. Contactor
welding
detection
1. RCM module:
DC detection
<6mA
2. Lock & Release
module
3. Contactor
welding
detection
1. RCM module:
DC detection
<6mA
2. Lock & Release
module
3. Contactor
welding
detection
RCD
Mandatory in
switch board:
RCD Type A
0,03A/25A
Mandatory in
switch board:
RCD Type A
0,03A/25A
Mandatory in
switch board:
RCD Type A
0,03A/40A
Mandatory in
switch board:
RCD Type A
0,03A/25A
Mandatory in
switch board:
RCD Type A
0,03A/40A
LS-switch
Not integrated
Not integrated
Not integrated
Not integrated
Not integrated
Authorization
Standard:
ON/OFF Button
Optional:
Keyswitch
RFID
External apProval
Standard:
ON/OFF Button
Optional:
Keyswitch
RFID
External apProval
Standard:
ON/OFF Button
Optional:
Keyswitch
RFID
External apProval
Standard:
ON/OFF Button
Optional:
Keyswitch
RFID
External apProval
Standard:
ON/OFF Button
Optional:
Keyswitch
RFID
External apProval
Case lockable
Yes (optional)
Yes (optional)
Yes (optional)
Yes (optional)
Yes (optional)
Energymeter
Yes (optional)
Yes (optional)
Yes (optional)
Yes (optional)
Yes (optional)
Protocols
Modbus
Modbus
Modbus
Modbus
Modbus
Interfaces
RS485
Ethernet RJ45
RS485
Ethernet RJ45
RS485
Ethernet RJ45
RS485
Ethernet RJ45
RS485
Ethernet RJ45
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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5.0 Technical details: electrical connection - conditions
Electrical connection-conditions
Model
wallbe Pro
3,7kW
wallbe Pro
4,6kW
wallbe Pro
7,4kW
wallbe Pro
11kW
wallbe Pro
22kW
Input terminal
X1
L1/N/PE
X1
L1/N/PE
X1
L1/N/PE
X1
L1/L2/L3/N/PE
X1
L1/L2/L3/N/PE
Supply line
NYM-J
3x2,5mm²
NYM-J
3x2,5mm²
NYM-J
3x6mm²
NYM-J
5x2,5mm²
NYM-J
5x6mm²
LS_switch/
preliminary fuse
1 pol. x C 16A
1 pol. x C 20A
1 pol. x C 32A
3 pol. x C 16A
3 pol. x C 32A
RCD in switch
board
RCD Typ A
A0,03A/25A
RCD Typ A
A0,03A/25A
RCD Typ A
A0,03A/40A
RCD Typ A
A0,03A/25A
RCD Typ A
A0,03A/40A
1. Be aware that you have to install an adequate LS-switch (see table) in the electrical
sub distribution!
2. Be aware that your wallbe Eco 2.0 is already equipped with a DC residual current
detection >6mA. Therefore a cost intensive RCD Type A (EV) or Type B in the switch
board is not necessary.
3. We strongly advise you to follow local norms and regulations.
If you have any further questions please contact us! Phone: +49-5252-989440
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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5.1 Technical details: electrical connection – supply line
Electrical connection: 3,7kW to 22kW
Supply line
(Input
terminal X1)
wallbe Pro
3,7kW
wallbe Pro
4,6kW
wallbe Pro
7,4kW
Supply line
(Input terminal
X1)
wallbe Pro
11kW
wallbe Pro
22kW
brown or
black
L1
L1
L1
brown
L1
L1
blue
N
N
N
black
L2
L2
green
/yellow
PE
PE
PE
grey
L3
L3
blue
N
N
green
/yellow
PE
PE
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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6.0 Installation
6.1.1 Wall mounting
8. Hold the cable holder at the desired installation position and mark the four
screwholes. (Distance between screwholes: 255mm x 255mm).
9. Use an 8mm driller to screw the mounting holes into the wall. Use an 8mm dowel
for each of the screw holes.
10. Remove the Protection film from the adhesive tapes on your aluminum mounting
frames and place them horizontally onto your wallbe Pro. Please make sure that
that the mounting frame holes and wallbe Pro mounting holes are on top of each
other.
11. Mount your wallbe Pro, including the mounting frames and cable holder, onto the
wall.
12. Connect the supply line according to your wallbe Pro model. Please follow the
instructions in chapter “5.1 Supply line connection”.
13. Remove the Protection film from your wallbe Pro cover
14. Mount the wallbe Pro cover on your charging station using the holes on the
mounting frames.
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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6.2 Installation of the wallbe Pro charging pillar
6.2.1 Installation using the pre-built foundation incl. stainless steel mounting
plate
6. Dig a hole of at least 80 x 100 x 55 cm (Length x Width x Depth) for the pre-built
foundation
7. Guide the electrical supply line through the empty conduits in the pre-built
foundation.
8. Place the pre-built foundation at the desired position within the beforehand digged
hole and use the excavated soil to keep it in place.
9. Mount your wallbe Pro charging pillar onto the stainless steel mounting plate using
the included screws.
10. Connect the supply line according to your wallbe Pro model. Please follow the
instructions in chapter “5.1 Supply line connection”.
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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7.0 Usage of your wallbe Pro
Every wallbe Pro comes with a custom authorization mechanism.
Please follow the instructions and recommendations according to your wallbe Pro model.
7.1.1 Authorization via ON/OFF button
1. Connect the tethered charging cable of your wallbe Pro to your EV.
If you own a wallbe Pro with a Type 2 socket, connect your charging cable to the
wallbe Pro and then to your EV.
2. Press your wallbe Pro´s ON/OFF button.
a. Your wallbe Pro is ready and charging as long as the ON/OFF button glows.
b. Press the ON/OFF button again to terminate the charging Process.
3. Please remove the charging cable from your vehicle.**
*(You are free to authorize the charging Process beforehand.)
**(In some cases you have to unlock the charging cable on your vehicle using the EVs
remote control.)
7.1.2 Authorization via key switch
1. Connect the tethered charging cable of your wallbe Pro to your EV.
If you own a wallbe Pro with a Type 2 socket, connect your charging cable to the
wallbe Pro and then to your EV
2. Please activate your wallbe Pro´s keyswitch using the Provided keys.
a. Position 1 enables the charging Process using the Type 2 socket
b. Position 2 enables the charging Process using the Schuko-socket.
c. Position 0 terminates the charging Process.
Please remove the charging cable from your vehicle.**
*(You are free to authorize the charging Process beforehand.)
**( In some cases you have to unlock the charging cable on your vehicle using the EVs
remote control.)
Hint: You are free to remove the key during the charging Process, enabling a permanent
authorization of your wallbe.
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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7.1.3 Authorization via RFID*
1. Connect the tethered charging cable of your wallbe Pro to your EV.
If you own a wallbe Pro with a Type 2 socket, connect your charging cable to the
wallbe Pro and then to your EV.
3. Hold your RFID-card in front of the RFID-card reader.
a. You are now authorized to use the charger and the charging Process should
start immediately if you have already connected your charging cable.
4. Please remove the charging cable from your vehicle to terminate the charging
Process.**
5. As soon as the charging Process is terminated, you need to re-authorize to start
another charging Process.
**( In some cases you have to unlock the charging cable on your vehicle using the EVs
remote control.)
8.0 Error cases
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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Error case 1: The charging Process doesn’t start.
1. Please check your RCD and LS-switch in the switch board.
The RCD and LS-switch might have tripped due to safety reasons.
2. Please check if your car is signalising an error. ( e.g. charging not possible.):
In some cases EVs interrupt the charging Process due to anomalies caused by the
power supply. Please contact an electrician to check your subdistribution and power
supply.
3. Please check your charging cable:
Is your charging cable Properly connected? In some cases the locking mechanism is
blocked if the cable is not Properly connected.
4. Please make sure that you have authorised the charging Process Properly:
Please follow the instructions in the manual.
Error case 2: The charging Process gets interrupted while charging
1. Please check your RCD and LS-switch in the switch board.
The RCD and LS-switch might have tripped due to safety reasons.
2. Please check if your car is signalising an error. ( e.g. charging not possible.):
In some cases EVs interrupt the charging Process due to anomalies caused by the
power supply. Please contact an electrician to check your subdistribution and power
supply.
Error case 3: You are not able to remove the charging cable from your car/wallbe Pro.
2. wallbe Pro – Tethered cable: In some cases the locking mechanism remains active to
prevent removal by unauthorized personnel. Please unlock the charging cable by
using your EVs remote control or directly in the EV.
3. wallbe Pro – Type 2 socket: If the charging cable remains locked at the charging
station after the charging Process has been terminated it is likely that:
a. A power blackout has occurred.
b. The RCD has tripped.
c. The LS-switch/ preliminary fuse has tripped.
Please check the RCD, LS-switch/ preliminary fuse or if a power blackout has
occurred.
Hint: wallbe charging stations with Modbus RS485 interface come with a “Lock and
Release” Module that unlocks the charging cable connector from the charging
station in case of power blackouts or tripped LS-Switches and RCDs.
Your safety matters!
Please feel free to contact our support if you are not able to solve a Problem by yourself.
E-Mail: inquiry@wallbe.de
Tel.: +49 (0) 5252/989440
9.0 Charging cable
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
30
Safety note
Danger: Never unplug the vehicle connector in any case with violence.
Dangerous arcs can lead to death or serious injuries. Depending on the charging station and
the electric vehicle the termination of the charging Process and the duration of unlocking
may vary.
•Never charge with a damaged charging cable or vehicle-inlet.
•Never charge with dirty or wet contacts.
•Only connect the charging cable to vehicle-inlets that are Protected against water,
humidity and other liduids.
•Some electric vehicles allow the start of the vehicle while the charging cable is still
connected. Please make sure that your charging cable isn’t connected to your car to
avoid damage or injury.
•Never use the charging cable with an extension or adaptor.
•Never touch a melting or smoking charging cable. Terminate the charging Process
and let the charging cable cool down.
•Please make sure that children have no access to the charging cable. The charging
cable should only be operated by people with a valid drivers license.
9.1.1 Storage
Store the charging cable with the Protective cap on it at a dry and clean place.
Alternatively you can store the vehicle connector in the parking position of your wallbe Pro if
you have ordered it with a tethered charging cable.
9.1.2 Cleaning
1. Never clean a connected charging cable.
2. Never clean the charging cable and its contacts with a wet tissue.
3. Never clean the charging cable using aggressive detergents, water- or steam jet
cleaners.
4. Never submerge the charging cable into liquids of any kind.
10.0 wallbe warranty and support
wallbe GmbH – Paderborner Str. 76 – 33189 Schlangen
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Support
Please feel free to contact our support via phone, E-Mail or Fax:
Tel: +49 (0) 5252-989440 / Fax: +49 (0) 5252-975666
Mail: [email protected]
Warranty
Our wallbe charging stations come with a 2 year manufacturer warranty.
Every single wallbe is shipped with a warranty card in two duplicates, where one is intended
for the end customer and the other one for the manufacturer. Please make sure that you fill
all the fields with the necessary information on the warranty card and submit the warranty
card via E-Mail, mail or Fax. This warranty card reassures us that the installation was
successful and that you have received the charging station in perfect condition. Please
contact us as soon as possible via phone, E-mail or Fax if you receive a faulty/ damaged
Product or if your electrician is unable to install the charging station due to faults/ damage of
the Product. We kindly ask you to Provide pictures if you receive a physically/ optically
damaged Product to ensure the fasted possible replacement/ warranty Procedure.
Downloadlink – Manuals:
Website: www.wallbe.de/manuals/
Password: wallbe
Please note: Return or replacement only if safety seal is unbroken!
This manual suits for next models
4
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