Weider Victory X41 User manual

APPROXIMATE WEIGHT:
375 LBS. В j
APPROXIMATE SET UP DIMENSIONS: HE 7)
79°L
Х
66"W
X
75"H
МЕ
А
„=
Дели
EC
= ILS
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== Zim
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Ц
welder
OWNER’S MANUAL
MADE IN CANADA
Cóngratulations
on
selecting
a
WEIDER
Fitness
Product.
You
have
just
joined
thousands
of
health
conscious
men
and
women
in
the
growing
family
of
WEIDER
customers.
We
are
committed
to
providing
excellent
service
and
customer
satisfaction.
We
invite
you
to
call
us
with
any
questions
you
may
have
concerning
this
product.
Our
customer
service
representatives
are
here
to
serve
you
and
provide
helpful
information.
Сай us toll -free at 1-800-225-0653, Monday-Friday 7:00 АМ - 6:00 PM CST. |.
Extended Seasonal Hours: (Dec. 1 - Feb. 28) Monday-Friday 7:00 AM - 9:00 РМ; —
Saturday
9:00
AM
-
5:00;
Sunday
12:00
PM
-
4:00
PM.
Thank you again for choosing WEIDER. We appreciate having you as a customer and hope this
product will provide years of enjoyable service. |
PRINTED
ІМ
CANADA
-
|
|
A
IE:
WEIDER
SPORTING
GOODS,
ING...”
-
900
West
St.
John,
Olney,
IL
62450
USA

Table of Contents
important
Safety
Precautions
introduction
Bolt Scale Sheet
аас
саше Troubleshooting а |
Assembly Steps
How
To
Use
Your
Home
Gym
'
—
BEL
Ordering Parts 35
Conditioning Guidelines
IMPORTANT SAFETY PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the important safety
precautions before using this equipment.
CAUTION: DO NOT ASSEMBLE OR USE THIS EQUIPMENT ON A NON-MAR SURFACE.
1. Read ай instructions in this manual before using this equipment. |
2. Use this equipment only as described in this Assembly Manual.
3. Position the Home Gym ona level &
4. inspect and tighten all parts each time this équipment 5 used. Replace any worn parts immediately.
5. Always hold the handle bars when exercising.
^
6. Keep hands away from moving parts other than the designated handles.
7. Keep small children away from this equipment during use.
8. Do not allow smail children to ріау-оп this equipment unattended..
9. Wear appropriate workout attire, including running or aerobic shoes.
.. WARNING: Before beginning this or any exercise program, consult your
physician. this is especially important for individuals over the age of
55
or
persons
with
pre-existing
health
problems.
.Read
all
instructions
‘before
using.
Welder
assumes
no
responsibility
for
personat
injury
or
property
damage
sustained
by
or
through
the
use
оғ
this
product.
с

ANTRODUCTION
Thank
you
for
choosing
the
Weider
VICTORY
X41.
Your
Home
Gym
is
designed
and
engineered
to
give
you
many
hours
of
weight
and
aerobic
conditioning.
This
manual
is
provided
to
help
you
understand
the
simple
assembly,
adjustments,
and
use
of
the
Home
Gym.
In
addition
to
assembly
instructions
it
also
contains
maintenance
tips
and
parts
information.
Please
take
time
to
read
all
the
information
contained
in
this
manual
and
after
assembly
is
completed
keep
it
for future reference.
Ы... |ва L
рр ee $—— U ТОР ЕКАМЕ
LAT BAR © i ЙА || Г |
ШМ ne
M =e
AB
сем
Кы
Ж
RIGHT
Held
VAF STATION
Ў,
sar
STATION
©,
[J
=
SIDE
STEPPER STATION
ARM PRESS STATION
i
ГА -
|
КІШ
|
EB ГАН
=
С
)
|
\
ШШ
{
di
ШИ
[ы 559
Bu.
LEG CURL
MAINTENANCE TIPS
‘Keeping
your
VICTORY
X41.in
good
condition.
will
help
insure
you
many
hours
of
safe,
enjoyable
exercise:
-
Following-an
easy
maintenance
routine
will
prevent
premature
wear
and
unnecessary
parts
replacement.
.
1.
Check
all
fasteners,
nuts
and
bolts,
and
caps
to
see
that
they
are
tight
and
áre
fitted
properly.
|
2:
Lubricate
all
moving
parts
frequently
to
keep
handles
and
other
parts
moving
smoothly
and
eliminate
`
squeaks
and
excessive
noise.
0202.
PM
КИСКЕ
СЕКС
йилы
E
3. ‘Painted surfaces can be cleaned with a soft cloth arid a mild non-abrasive detergent.

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ORDERING NO. ;
С4229-621“651
C4230-G21*G51
C1266-G21*G51
C7756-G21*G51
ЖЕМЕ
STEPPER
PEDAL
С4222-615*651
|
REINFORCEMENT
BRACKET
|
|
C7757-G21*G51
RESISTANCE
CYLINDER
ZZ-0004*G51
PLASTIC
PEDAL
TREAD
AA-8195*G51
ЕЕЕ
ЕЕЕ
CN
ae
САН
QTY
1
1
1
CYLINDER
MOUNTING
BRACKET
-
3/8"
—
C7747-G15*G51
FRONT
UPRIGHT
C1267-G21*G51
С7744-015%051
ТОР
FRAME
|
——
С4237-023*951
WEIGHT
SUPPORT
L-BRACKET
C7741-G15*G51
емоЕ
вор
|2
|
cesssezrest
NYLONGUIDEWHEEL
|28
|
asaros
| 2 | crates
WEIGHT
PLATE
-
10
LB.
|
20
|
BB-0326*G51
SQUAT
ARM
MEC
DIP ARM +. у:
DIP ARM PAD |
+ 4223-615:651 |.
‚ 7321-61551
C1465-G51*G51
C1466-G51*G51
C4235-G21*G51
AA-8242*G51
C4218-G15*G51
DIP BACKREST. ` - А
КЕГЕТ
БЕСТЕН
ЖЕГЕН
E |
ман
PRESS
РОТ
erame
|а
LONG
HALF
ROUND
PLASTIG
PINOT
BUSHING
|
2
|
amc
22
|
4
ARMPRESSARM
RIGHT
|1
|
ШЕГЕН
Беген!
[^4 7]
PEFS
ШЕЙ
ae
БӨГЕН
ЕЗГІ
1
FOAM
ROLLER
-
3"
X
6
3/4"
X
1
5/8"
I.D.
C0485-G21*G51
PLASTIC
GRIP
-
1"
Х
5"
AA-8255*G51
ARM
PRESS
BACKREST.
.
`
-
C1467-G51*G51
ARM
PRESS
SEAT
`
-—
C1468-G51*G51
‚ C4221-G15*G51
- CT325-G21*G51
C0434-C07*G51
Ceses-o2to51 | -
:- че. vau атат
PAD
BAR
-
3/4"
X
13"
od
Же
FOAM
ROLLER
-
3°X
5
3/4"
X
3/4"
I.D.
|
ЛАТ
CABLE
-
139".
ЕЕ
:
D XU
mpe -e-—Jncr- ЧАС rer mo

Г xm ужыт rt ==-
DIAGRAM NO. ‘PART NAME
42 WEIGHT STACK CABLE - 60 1/2"
8 |towpuuev caste - s97 |
44 SQUAT & AB CABLE - 203"
45 3 1/2" PULLEY
46 3 1/2" "V" PULLEY
xx — == == — se SET ES EE ==]
| Awamwost |
__% |
BEN
47 CABLE TRAP BRACKET —1-
| 48 5/16" X 2 1/4" HEX HEAD BOLT
|. 4 [sner serraTeo star washer. |. 1. |
| — so — jsweriarwastER =|
| 58 Пивенионкоскмит зв
| 52 |546"Х23/4" CARRIAGE BOLT | EE
5/16" X 2 1/2" CARRIAGE BOLT '
5/16" Х 2" HEX HEAD BOLT ғ
| 606 FLAT WASHER |
о $61 — [3/8" NYLON LOCK NUT
3/8" X 3 3/4" HEX HEAD BOLT
1/2" X 8" HEX HEAD BOLT
70 1/4" FLAT WASHER
| r2 — wmnxz'cARRAGEBOLT |
| > 74 - ` |u4"X2 14" ROUND HEAD MACHINE SCREW: __.
1/4" X 2" ROUND HEAD MACHINE SCREW: ;
#8 X3/4"MACHINESGREW | __.
‚ |42" LONG SELF TAPPING PHILLIPS HEAD SCREW
C7746-G15*G51
HH-5323*G51
HH-5480*G51
H
HH-5127*G51
2
ЖА
а | |
5/16" X 1/2" HEX HEAD BOLT | 4 | ннзиеєөзї |
BUDE |
| |
КЕГЕН

DIAGRAM NO.
-.
87
88
97
* И
'
i |
B «
107
B
a
-- PART LIST
ORDERING NO.
АА-8002*651 |
PART NAME a QTY
2" SQUARE PLASTIC INSERT CAP 3
1" ROUND COVER CAP 5
5/8" ROUND COVER CAP
1 1/2" SQUARE PLASTIC INSERT CAP
1 1/4" ROUND PLASTIC INSERT CAP
1" ROUND PLASTIC INSERT CAP 7
13/4" SQUARE PLASTIC INSERT CAP
3/4" ROUND PLASTIC INSERT CAP
HH-5348*G51
С HH-5357*651
AA-8001*G51
AA-8010*G51
AA-8005*G51
AA-8006*G51
AA-8004*G51
1/27 O.D. X 1/4" LONG METAL BUSHING --
516" FEMALE KNOB |
112" 0.0.X 7/16" LONG METAL BUSHING
1/2" LD. X 2 5/8" LONG METAL BUSHING `
RUBBÉRBUMPER ` GE E
1 1/27 SQUARE PIVOT BUSHING 6
SPRING RETAINER RING
м-ғвмеков [з _
POWER GUIDE DECAL — чат
repper sranonoeca |а
RESISTANCE СА ОЕА
WEIGHT PLATE DECAL 9 Бет
DIP STATION DECAL | БЕР И
5/8" SPRING RETAINER RING
3/8" E s
ARM PRESS STATION
SQUAT STATION DECAL
AB STATION DECAL
MULTI-STATION DECAL
ANGLEPLATEBRACKET =| 2 |
саһнюок |4 |
unt Puer CONNECTOR KE | 2 —
Жо
qx ЖЕ
ү
ШІ
5/16" Х-1 1/4" HEX HEAD BOLT
5/16" 1.D.-X 3/8" LONG METAL BUSHING
1/2" O.D. X 1/2" LONG METAL BUSHING
FIREMAN'S.LATCH HOOK
HH-5466*G51
нн:5389%051 |
АА:8124:051 |
AA-8148*G51
AA-8203*G51
о
E-4484*G51
DE-4484*G51
DE-4484*G51
DE-4484*G51 F
.DE-4484*G51 |
DE-4484*G51
DE-4484*G51
DE-4484*G51
*G51
AA-8122*G51
C7758-G21*651
WW-7087*G51
C7749-G15*G51
C7759-G21*G51
C7760-G21*G51
HH-5317*G51 ].
WW-7042*G51

DIAGRAM NO.
N 6
PART NAME
5/16" X 2" LONG EYE-BOLT 7.
3/8" X 3 1/2" HEX HEAD BOLT
1 1/4" SQUARE PLASTIC INSERT CAP
PLASTIC BUSHING -1 7/8" O.D. X 3" LONG
| ORDERING NO. `
AA-8069*G51
x алача шо a ao
НН-5548*651
FOAM ROLLER - 3 3/4" X 10" X 1 1/6" 1.0.
1/27 O.D. X 3/4" LONG METAL BUSHING
127
136
137
.
è
?
-à
3/8" X 1 3/4" HEX HEAD BOLT
FOAM ROLLER - З" X 5 3/4" X 3/4" 1.0.
1/2" O.D. X 5/16" LONG METAL BUSHING
юк д O
"L" LOCKING PIN - 5/16" X 4 1/2"
————————
"J" PIN - 3/8" X 7"
LEG STRAP / ARM CURL HANDLE
LINKING CHAIN - 12" .
5/16" X 4 3/4" HEX HEAD BOLT
2" X 4" PLASTIC INSERT САР |
5/16" X 1" HEX HEAD BOLT
ASSEMBLY MANUAL. ``
тыу Hu MR олла _ > ды 1. „ —— DT E LER AMAT CRE - 2 eee алл ьа .-. ғыл ees гі.
1" ROUND PLASTIC COVER CAP (9-1 WRITTEN INSIDE): |:
ey
AA-8276*G51
C0487-G21*G51 |
с0434-С07*651 |.
.. HH-5308*G51
2
te
М Y EA
SEE EXEC
EE-0075*G51
AA-8269*G51
` 68897:G51^G51. |
|

STEP 1
о
Г]
Press 2 SQUARE COVER CAPS
(80) onto the remaining two ends of
the REAR BASE (2).
Assemble the L-Bracket of the MAIN
BASE (1), to the REAR BASE (2)
and tlió REAR UPRIGHT (3). Orient
the "Upright so that the Welded
Stopper. Bracket near the top of the
Upright; and. the pre-assembled
Pulley near the bottom are both
facing the Main Base. Bolt using
“Бо ир through ће Rear
Base.and then through the L-Bracket
of the Main Base and finally through
the. bracket.of Rear Upright. Secure
with 5/46" NYLON LOCK NUTS
(51).
‚ 56167, X.Z. 3/4" CARRIAGE BOLTS
| -(62
[Г]
Begin
by
pressing
а
2"
SQUARE
PLASTIC
INSERT
CAP
(81)
into
the
end
of
the
MAIN
BASE
(1).
Г]
Press
a2"
SQUARE
PLASTIC
INSERT
CAP
(81)
into
the
end
of
the
REAR
BASE
(2)
with
the
Flat-Welded
Plates.
.. L-BRACKET
"52

РАВТ НАМЕ
49 5/16" SERRATED STAR WASHER
62 5/46" X 23/4" CARRIAGE BOLT
95 5/16" 1.0. X 17/8" LONG METAL BUSHING
C] Select the
STEPPER
BRACKET (4)
This Brace is 15"
long with a Slotted
. Hole at one епа
and a Round Hole
at the other. .
Slotted Hole of the
` STEPPER
BRACE (4) to the
REAR BASE (2)
using a 5/16" X 2
3/4" CARRIAGE
BOLT (52) to boit
up through the
bottom of the Rear
Base. Assemble a
5/16" LD. X 1 7/8"
METAL BUSHING
(95): апа a. 5/16"
SERRATED
STAR WASHER
(49), onto. the Bolt
"and then. = the
Brace. Fasten
with а 5/6"
NYLON LOCK
NUT (51).
Assemble the
Round Hole of the
STEPPER
BRACE (4) to the
REAR UPRIGHT
(3) by first
removing the 3/8"
NYLON LOCK
NUT (61) from the
pre-assembled
Pulley. Assemble
- the Brace onto the
BOLT A (62). апа
re-assemble е
3/8" . . NYLON
LOCK NUT (61)
securely. :

РАКТ НАМЕ
C]
insert
1
1/27
SQUARE
PIVOT
BUSHINGS
196)
into
the
ends
51 5/16" NYLON LOCK NUT
62 5116" Х 23/4" CARRIAGE BOLT
53 5/16" X 1 1/2" HEX HEAD BOLT
60 3/6" FLAT WASHER
T9
1/2"
LONG
SELF
TAPPING
PHILLIPS
HEAD
SCREW
62 1" ROUND PLASTIC COVER САР
83 5/8' ROUND PLASTIC COVER CAP
94 FLAIR END BUSHING
96 11/2" SQUARE PIVOT BUSHING
97 1"SPRING RETAINER RING
98
6/8“
SPRING
RETAINER
RING
|
99 3/6" FEMALE KNOB
[] Using’ a 1" ROUND
- PLASTIC. COVER CAP
` (82) as an aid, drive a 1"
SPRING RETAINER RING
(97) onto the Stepper Pivot
Tube to secure the
PEDALS (5) iñ place.
Note that the teeth in the
Spring Retainer Rings are
tited slightly to one side.
The teeth should be away
from the Pivot Tube as it is
drive on. Tap in place with
a hammer.
the molded
. PEDAL
DS (8).to the top of
the STEPPER PEDALS
(5) with 1/2" LONG SELF
TAPPING;
PHILLIPS...
‘HEAD SCREWS (79). | 7n
of
the
STEPPER
PEDALS
(5).
C]
Slide
the
STEPPER
PEDALS
(5)
onto
the
1"
Stepper
Pivot
Tube
at
the
base
of
the
REAR
UPRIGHT
(3).
Note
that
the
Pedals
should
be
assembled
with
the
series
of
holes
in
the
Pedals
to
the
inside.
[]
ro
the
LEFT
STEPPER
PEDAL
(5)
assemble
the
REINFORCEMENT
BRACKET
(6).
O
Attach
the
REINFORCEMENT
BRACKET
(6)
fo
the
REAR
BASE
(2)
using
a
5/16"
X
2
3/4"
CARRIAGE
BOLT
(52)
fo
bolt
up
through
the
Rear
Base
and
into
the
Bracket.
Secure
with
а
5/16"
NYLON
LOCK
NUT
(51).

(О Fita FLAIR END BUSHING
(94) (flair end to the inside)
onto the 5/8" Cylinder Pivot
Tube on the REAR
UPRIGHT (3).
C] Side а RESISTANCE
CYLINDER (7) over the
Cylinder. Pivot Tube and
secure in place with a 5/8"
SPRING RETAINER RING
(98). Again the teeth of ће :
Retainer Ring should be
positioned outward and use
the 5/8" ROUND PLASTIC
COVER САР (83) as an aid |
to help’ secure the Retainer
- Ring in place. Tap this Cap
and Retainer Ring. on using
ahammer. . © >
- C To the;bottom: end: of the -
RESISTANCE CYLINDERS
(7), attach the CYLINDER
MOUNTING BRACKET (9)
with a 516" X 4.4/2" HEX
HEAD BOLT (53) and 5/16"
NYLON LOCK NUT (51).
ГІ insert the bolt on the
CYLINDER MOUNTING
BRACKET (9) into one of
the holes in the STEPPER
PEDALS (5) and secure in
place with a 3/8" FLAT
WASHER (60). and. a 3/8"
"TA BEMABE КНОВ'(99): >:
OV PEDALS¥ (5): Тһе Stepper
| sistance increases as the
` Cylinder is moved toward the
end of the Pedal:
[ГЬ Remove the STEPPER
STATION DECAL (101)
from the backing sheet and
to the REAR
UPRIGHT (3) оп the
Stepper side.
CI Remove the RESISTANCE
` SCALE DECALS (102) from ~
the backing sheet and attach .
the Decals fo the STEPPER
` PEDALS (5) along side of
~ the resistance holes so that
` thé lightest setting (1) is
aligned. with ..the. first hole’
‘and the scale reads from ``
front to back.

STEP а
PARTMAME ^
54 5/16" X2 1/2" CARRIAGE BOLT [2 |
C] Assemble the FRONT
UPRIGHT (10) о the
MAIN BASE (1). Orient
the Upright so that the
Welded Bracket at the
fop of the Upright is
facing toward the front of
the unit. Using 5/16" X
2 1/2" - CARRIAGE
BOLTS (54), bolt up
through the bottom of
the: Main Base’ and into
the bracket.of the Front
када” Lock
ў
Remove the
MULTI-STATION
DECAL (108) from the
backing sheet and affix
fo the front of the
FRONT UPRIGHT (10).
16" NYLO
FRONT UPRIGHT ASSEMBLY
N LOCK NUT
(2. Addons theic:wEIGHT
SUPPORT . _.
L-BRACKETS (16) to
the bottom and each
side of the; GUIDE
RODS (17) using 5/16"
X..3". HEX HEAD
BOLTS (56) (o bolt
through the top hole of
the Bracket and then
through the Guide Rod.
Secure with 5/16"
NYLON LOCK NUTS
(51).
Assemble RUBBER
BUMPERS (93) to the
single hole in the top of
the WEIGHT SUPPORT
"L-BRACKETS (16)
using #8. MACHINE
SCREWS (78) fo Бой
down . through the
‘Rubber .Bumper and
then — through е
Brackel. Secure with #8
NYLON LOCK NUTS
(?7). . жағы

PART NAME -
51 5/16" NYLON LOCK NUT
56 5/16" X 3" HEX HEAD BOLT
Пп Assemble the
GUIDE ROOS
(17) to the ends
and the top of the
Cross-member
Tube of the MAIN
BASE (1),
trapping the
Gidss-member
Tube between the
WEIGHT
SUPPORT
L-BRACKETS
(16). Orient the
Open Channel in
the Guide Rods so
that it is facing
outward from the
unit. Bolt in place
using 5/16" X 3"
HEX HEAD
BOLTS (56) to
bolt through the
WEIGHT
SUPPORT
L-BRACKET (16),
through the Base,
and then through
the other
~ L-Bracket. Secure.
with a 5/16"
NYLON LOCK
NUT (51).

wat
"= plates.) (SEE DETAILA) -
`+
О
Remove
the
WEIGHT
PLATE
DECALS
(103)
from
the
backing
STEP 7 WEIGHT STACK ASSEMBLY
EPART NAME E
18 NYLON GUIDE WHEEL
67 5/16" X 13/4" CARRIAGE BOLT
132 WEIGHT SELECTOR PIN
» CAUTION: To aid in this step, it is advised
that you secure the assistance of a helper to
assist in steadying of the Weight Plates as
they are stacked or place a prop such as a
block of wood under the outer edge of each
Weight Stack.
C] into the top side of each WEIGHT PLATE
(20), press a PLASTIC GUIDE BUSHING
(145) into the center hole position. (Note
- that “Walder” is cast in the top, side of the
DETAIL A
EIGHT: PLATE (20) at 40-
each of the GUIDE RODS (17) so that the
Pinning Slot in the Plate is facing the floor
and also facing to the outside... Once the
Stack is complete, check again to make
sure all Plates are positioned properly.
[1 Assemble the NYLON GUIDE WHEELS
` (18) onto, the. Welded’ Roller Axles at both
the. top^and bottom of ће: WEIGHT
.SELECTOR TUBES (19). 2022,4,
C] Assemble the final WEIGHT
Е | 3: ach OF 1:
‘Plates’ so that the Pinning
Slot is located оп the same
side as the Steel Rod Pin.
О Assemble опе Loop end of each of ће WEIGHT STACK
CABLES (42) into the top of the WEIGHT SELECTOR TUBES
(19) and secure in place with 5116" X 1 34" CARRIAGE BOLTS
457). .Make-sure. that.these. Bolts are.oriented.withthe.Boltend — N
extending out in the same direction as the longer portion of the
Steel Rod Pins.
[1 insert the assembled WEIGHT SELECTOR TUBES (19) down
inside the top of the GUIDE RODS (17). Orient the Selector
Tube so that the Steel Rod Pin is extending out through the
Open Channel of the Guide Rod. Slide the Selector Tube down
the Guide ‘Rod to the Weight Stack. сеи
Li insert one of the WEIGHT SELECTOR PINS (132) /nto each of
К the Weight Stacks at the bottom Plate until assembly is complete — 16
and the Cable system has been adjusted for proper tensioning.
I
GUIDE
" Shé&t and affix tö The bage Of ts WEIGHT PLATES (20) justto: ~~": ~~ ROD
the'side of the Pinning Slots: Decals should progress from the -
fone! Weight on the top Plate to the heaviest Weight at the .
бот. ; : |

STEPS TOP FRAME ASSEMBLY
PART NAME _ f
{ 160 5/16" FLAT WASHER
51 5/16" NYLON LOCK NUT
55 5/16" X 2 3/4" HEX HEAD BOLT
68 5/16" X 1/2" HEX HEAD BOLT
81 2" SQUARE PLASTIC INSERT САР
140 5/16" X 4 3/4" HEX HEAD BOLT
141 2" X 4" PLASTIC INSERT CAP
[C] Press a2" SQUARE PLASTIC INSERT CAP (81) into the front of the
TOP FRAME (15). Press a 2" X 4" PLASTIC INSERT CAP (141)
into the back of the Top Frame.
(0 Assemble the TOP FRAME (15) to the top of the FRONT UPRIGHT
(10) and the REAR UPRIGHT (3). Align boll holes and place the
Rear Upright into the Welded Brackets of the Top Frame and the
Guide Rods into the Welded Cross-member Bracket of the Top
Frame.
C] Assemble the GUIDE RODS (17) to the Welded Cross-member Bracket of the TOP FRAME (15) by inserting 5/16" X 1/2"
HEX HEAD BOLTS (58) into the open slot at the top and on the inside of the Guide Rod. Insert the Bolts one through
each side of the Guide Rod and then through the Bracket. Fasten with a 5/16" NYLON LOCK NUT Г (51) but tighten only
L] Attach the FRONT
to the TOP. FR
assembling
WASHERS (50) onto two 516" x
top of the Top Frame and into the
Welded Bracket of the Upright.
Fasten with 5/16" NYLON LOCK
7 NUTS (61) but tighten only finger
tight at this time.
(0 Assemble the REAR UPRIGHT (3)
to the TOP FRAME (15) by bolting
with a 5/16" X 2 3/4" HEX HEAD
BOLT (55) through the Welded
, Bracket of the Top Frame an then
through ihe Upright. Secure with a
5/16" NYLON LOCK NUT (51).
О Take the time now (о tighten ай the-
-Bolts .that were. previously left
ы імен іп this step. ў
ж) Бешоүе` the POWER ‘GUIDE
` ' DECAL .(100): from thé -backing
sheet and affix to both sides-of the: ~.
TOP MAST (15). .
finger tight at this time. (SEE DETAIL A)
LT: (1 К
and then bolting ‘down ‘through the
DETAIL A

PART NAME
60 5/16" FLAT WASHER
51 5/16" NYLON LOCK NUT
56 5/16" Х23/4" HEX HEAD BOLT
TO 1/4" FLAT WASHER
Ti 1/4" NYLON LOCK NUT
73 1/47 X 3/4" ROUND HEAD MACHINE SCREW
74 114" X 2 1/4" ROUND HEAD MACHINE SCREW
68 3/4" ROUND PLASTIC INSERT CAP
123 1 1/4" SQUARE PLASTIC INSERT САР
$481. 1/4" X 2 1/4" CARRIAGE BOLT
О-да
)
BOLTS
(55),
bolt
through
фей the Uprigh
onto the Bolt and secure with 5116" NYLON LOCK NUTS (51).
C Push the AB ARM (12) onto the inside
Welded Tube located directly behind the
Handle Stopper Tube on the AB FRAME
(11). |
C] Attach a SEAT. MOUNTING BRACKET _
(14) (This is a flat bracket 2° X 6" with 2
round holes and a square hole іп: the
center.) to the top side of the AB
FRAME (11) at the hole location behind
the Welded Tubes. Бой down through
with а 114" Х'2 44 CARRIAGE BOLT 11
(131). Fasten in place with a 114" FLAT
WASHER (70) and a 114". NYLON
LOCK NUT (71). Do not.tighten at this 40°
time.
Ll Locate the AB SEAT (13) over the
SEAT MOUNTING BRACKET б
(14). Assemble up through the
“Bracket and Wild the bottoni of the
Seat with 1/4" X 3/4" ROUND
HEAD MACHINE SCREWS (73).
C] Attach the rear of the SEAT (13) to the АВ
FRAME (11) by assembling a 1/4" FLAT
WASHER (70) onto а 1/4" X 2 1/4" MACHINE
. SCREW (74) and bolting up through the Frame
and into the Seat." Tighten the CARRIAGE .
. BOLTS (131) in the Mounting: Brackets at this -
time.
144
1“
ROUND
COVER
CAP
(9-1
WRITTEN
INSIDE
|.
{
|.
the AB FRAME (11) fo the REAR UPRIGHT (3). Orient
те onto the. right side'of the Upright over the short
the REAR: BASE (2). Using 5/16" X 2 3/4" HEX
the bracket of the Ab Frame and
t. Assemble 5/16" FLAT WASHERS (50)
Ке)
r^ 88
C] Assemble a 1" ROUND COVER САР (9-1 WRITTEN INSIDE)
(144) onto the Handle Stopper Tube on the AB FRAME (11).
C] Assemble а 1 1/4" SQUARE PLASTIC INSERT CAP (123) into
the long handle end of the AB ARM (12).
g Wipe a small amount of liquid dish detergent along the long
handle of the AB ARM (12) and slide on the 3 3/4" X 10" FOAM
ROLLER
(125).
i
TUBE
О.
Press
3/4"
ROUND
PLASTIC
INSERT
CAPS
(88)
info
the
ends
of
а
3/4"
Х
13°
LONG
PAD
BAR
(39).
Wipe
а
small
. .
.amount.of
liquid
dish
detergent
along.the
length
of
the
Раа
Ваг.
This
will
help
in
the
assembly
of
the
Foam
Rollers.
When
`
the
detergent
dries,
it
will
also
act
азап
adhesive.
Insert
the
Pad
Bar
info
a
3"
X
5
3/4"
FOAM
ROLLER
(40).
Insert
the
Pad
"Bar
into
eitherone
of
the
two
hote
locations
or
the
fower
ер
of
the
AB
FRAME
(14).-Assemble
on.the.other
FOAM
ROLLER
(40).
C]
Remove
the
AB
STATION
DECAL
(107)
from
the
backiig.
sheet
and
attach
(о
the the
AB
ARM
(12).

STEP 10 SQUAT ARM ASSEMBLY
PARENAME ree ПП Press 1 1/4" ROUND PLASTIC INSERT CAPS (85) into the Handle
82 1" ROUND PLASTIC COVER CAP і Bar ends of the SQUAT ARM (21).
О Press a 1 10" SQUARE PLASTIC INSERT CAP (123) ino the
SERI Sooper ыза ARI UU.
[r1 SPRING RETAINER RING , | 0 Press a1" ROUND PLASTIC INSERT CAP (86) into the shorter side
of the Welded Metal Tube.
106
gel | || | WELDED
|
^|.
|
METAL
TUBE
|
|
n
E
HH
à
|
L
Fara
: 12353 >
85
Assemble 1 1/2" SQUARE PIVOT BUSHINGS (96) into the ends of the SQUAT ARM (21).
Slide the SQUAT ARM (21) onto the Welded Metal Tube on the REAR UPRIGHT (3).
i a bg |
Using a 1" ROUND PLASTIC COVER CAP (82) as an aid, drive a 1" SPRING RETAINER RING (97) onto the Welded
Metal Tube to secure the SQUAT ARM (21) in place. Note that the teeth in the Spring Retainer Ring are titted slightly to
one side. The teeth should be away froin the Weldéd Tube as it is driven on. Tap in place with a hammer. . i
L] Remove the. SQUAT STATION DECAL (106) from the backing sheet and attach to tie REAR UPRIGHT (3). .
Welded
Metal
Tube
on
the
Squat
Station
side.
ш
А
Е
.
|

5.
STEP
4
DIP
STATION
ASSEMBLY
PART NAME
50 5/16" FLAT WASHER
64 6/16" NYLON LOCK NUT
55
5/16"
X
2
34"
HEX
HEAD
BOLT
59
516"
X
2"
HEX
HEAD
BOLT
T5
1/47
Х
2"
ROUNO
HEAD
MACHINE
SCREW
T6
1/4"
X
2
1/2"
ROUND
HEAD
MACHINE
SCREW
ОТҮ
4
84
11/27
SQUARE
PLASTIC
INSERT
CAP
86
1"
ROUND
PLASTIC
INSERT
CAP
а
Сар
the
ends
(with
the
holes)
of
the
DIP
HANDLES
(24)
with
1
ROUND
PLASTIC
INSERT
CAPS
(86).
Assemble
PLASTIC
GRIPS
(34)
onto
the
ends
(without
the
holes)
of
the
DIP
HANDLES
(24).
Cap
the
front
ends
of
the
DIP
ARMS
(23)
with
1
1/2"
SQUARE
PLASTIC
INSERT
CAPS
(84).
Attach
the
DIP
ARMS
(23)
fo
the
top
and
sides
of
the
REAR
UPRIGHT
(3)
with
two
5/16"
Х
2
3/4"
HEX
HEAD
BOLTS
(55)
and
5116"
NYLON
LOCK
NUTS
(51).
(The
Dip
Station
will
extend
out
over
the
Stepper.)
[1
Bolt
the
DIP
HANDLES
(24)
into
the
DIP
ARMS
(23)
by
first
assembling
5/16"
FLAT
WASHERS
(50)
onto
two
5/16"
X
2%
HEX
HEAD
BOLTS
(59)
and
then
bolt
through
the
Arm
and
the
Handles.
Assemble
another
5116"
FLAT
WASHER
.
(50)
onto
each
Бой
and
fasten
with
5116"
NYLON
LOCK
NUTS
(51).
C] Attach the DIP
ARM PADS (25)
to the ОР
ARMS (23) 34
using 114" X 2"
ROUND HEAD
MACHINE
SCREWS (75)
and 1/4" FLAT
WASHERS (70).
C] Assemble the
DIP STATION
- BACKREST
(26). .to бе
REAR
UPRIGHT (3) by
first. assembling
14"... FLAT
WASHERS (70)
onto two 1/4" X
2 1/27 ROUND
HEAD
MACHINE
-SCREWS ~ (76)
and then bolting
through the back
of the Upright
and into the
back of the
Backrest.
(01 Remove the DIP
STATON .
DECAL (104) `
from the backing- |
sheet - and
“adhere to the
-NEAR
` GHT. (3) c
| “че DIP
15
26
104

tat
STEP 12 ARM PRESS
[PART NAME
[28 4” LONG HALF ROUND PLASTIC PIVOT BUSHING _
48 5/16" X2 1/4" HEX HEAD BOLT
%0 5/16" FLAT WASHER
51 S/16" NYLON LOCK NUT
69 1/2" X 8" HEX HEAD BOLT Га |
ERIT T =
a CT a a
82 1" ROUND PLASTIC COVER CAP 2
86 1“ ROUND PLASTIC INSERT CAP
РЕТ Т ИВОНА Е
o: 1270.0. Х716"100 merat визнне — — | 2 |
Батаа лаже
a Cap each end of -the bottom
Cross-member Tube of the ARM PRESS
PIVOT FRAME (27) with 1 3/4" SQUARE
PLASTIC INSERT CAPS (87).
C]
Cap
the
top
of
the
Pivot
tubes
on
the
ARM
PIVOT
TUBE
PRESS PIVOT FRAME (27) with 1"
ROUND PLASTIC INSERT CAPS (86).
b"
WELDED...
_
BRACKET
:
x
[1
Assemble.a
1/2"
LD.
X
2
5/8"
LONG
METAL
BUSHING
(92)
onto
a
1/2"
X
8"
HEX
HEAD
BOLT
(69)
and
insert
into
the
87
hole
behind
the
Flat
Welded
Plate
on
top
1"
WELDED
of
the
TOP
FRAME
(15).
Assemble
PIVOT
TUBE
another 1/2" 1.D. X 2 5/8" LONG METAL
" BUSHING (92) onto: the. Bolt:and secure. : к -
with а 1/2" PLAIN МОТ (68).
[
Fit
a
4"
LONG
HALF
ROUND
PLASTIC
PIVOT
BUSHING
(28)
onto
the
ARM
PRESS
PIVOT
FRAME
(27).
Assemble
this
around
the
round
tube
welded
between
the
Arm
Press
Pivot
Frame.
Position
a
second
PIVOT
BUSHING
(28)
around
the
tube.
А
fa
Assemble
the
ARM
PRESS
PIVOT
FRAME
(27)
over
the
top
end
of
the
TOP
FRAME
(15)
and
onto
the
Flat
Welded
Plate.
Make
sure
that
the
Welded
Bracket
located
at
the
bottom
of
the
Arm
Press
Pivot
Frame
is
to
the
front
of
the
unit.
» 3
Place
the
ARM
PRESS
CAP
(29)
on
top
of
the
ARM
PRESS
PIVOT
BUSHING
(28).
Bolt
the
assembly
to
the
TOP
FRAME
(15)
using
four
114"
X
3/4"
ROUND
HEAD
MACHINE
SCREWS
(73)
to
bolt
ир
through
the
bottom
of
the
Flat
Welded
Plate
and
into
the
Arm
Press
Cap.
Secure
with
114"
NYLON
LOCK
NUTS
(71).
Remove
the
ARM
PRESS
DECAL
(105)
from
the
backing
sheet
and
position
the
Decal
to
the
front
of
the
Cross-member
Tube
on
the
ARM
PRESS
PIVOT
FRAME
(27).
Cap
each
end
of
the
ARM
PRESS
ARMS
(31)
and
(32)
with
1
3/4"
SQUARE
PLASTIC
INSERT
CAPS
(87).
-
Press
the
ARM
PRESS
ARMS
(31)
and
(32)
onto
the
1"
Welded
Pivot
Tubes
in
the
ARM
PRESS
PIVOT
FRAME
(27)
so
that
the
Welded
Pulley
Brackets
face
to
the
rear
of
the
gym.
:
EJ ДЕЛЕ» =
Secure
the
ARM
PRESS
ARMS
(31)
and
(32)
onto.
the
Pivot
Tubes
with
TWO
each
1"
1.0.
SPRING
RETAINER
RINGS
|
(97)
and
cap
the
Tube-end
with
а
4"
ROUND
PLASTIC
COVER
САР
(82).
.
|
-
©
`
NOTE:
Тһе
Spring
Retainer
Rings
are
made
зо
that
the
teeth
bend
to
one
side.
Айуп
the
Retainer
іп”
are
pointed
down:
The:i*
Cover
Cap
carrbe-used
to
tielp
drive
the
Retainer
Rings
onto
the
Pivot
T:
·
Rings
and
cap
the
Tube.
Lightly
drive
the
assembly
in
place
with
the
aid
of
a
hammer.
“