Weller Wad 101 User manual

WAD 101 / WAD 101IG

5 Commonwealth Ave

Woburn, MA 01801

Phone 781-665-1400

Toll Free 1-800-517-8431

Visit us at www.TestEquipmentDepot.com

Table of contents Page

1. Caution! 17

2. Description Technical data 18

3. Commissioning 18

4. Equipotential bonding 19

5. Instruction for use 19

6. Accessories 20

7. Scope of supply 20

1. Mains switch

2. Digital display

3. „Up“-Button

4. „Down“-Button

5. Optical regulator

6. Equipotential bonding bush

7. Connection bush for soldering

iron

8. Air Connection Nipple for

Hot Air Soldering Tool

9. Flow Control Valve For Flow Rate

10. Power supply connector

11. Fuse

12. Quick Action Coupling

for Compressed Air Connection

1. Mains switch

2. Digital display

3. „Up“-Button

4. „Down“-Button

5. Optical regulator

6. Equipotential bonding bush

7. Connection bush for soldering

iron

8. Air Connection Nipple for

Hot Air Soldering Tool

9. Flow Control Valve For Flow Rate

10. Power supply connector

11. Fuse

12. Quick Action Coupling

for Compressed Air Connection

WAD 101

WAD 101IG WP 80IG

WP 120IG

Thank you for placing your trust in our company by purcha-

sing the Weller hot air station WAD 101 / WAD 101IG.

Production was based on stringent quality requirements

which guarantee the perfect operation of the device.

1. Caution!

Please read these Operating Instructions and the attached

Safety Information carefully prior to initial operation. Failure

to observe the safety regulations results in a risk to life and

limb.

The manufacturer shall not be liable for damage resulting

from misuse of the machine or unauthorised alterations.

The Weller hot air station WAD 101 /WAD 101IG corresponds

to the EC Declaration of Conformity in accordance with the

basic safety requirements of Directives 2004/108/EC,

2006/95/EC and 2011/65/EC (RoHS).

2. Description

2.1 Control Unit

The WAD 101 is a hot air station that features a wide variety

of functions.

Control unit WAD 101IG

The WAD 101IG is an inert gas soldering station designed for

the operation of inert gas soldering irons WP 80IG and

WP 120IG.

As a result of the use of a microprocessor, the unit is straight-

forward and easy to use. The control electronics ensure opti-

mal adaptation of the control characteristics to different sol-

dering tools. The soldering tools themselves are detected

automatically and assigned the appropriate control parame-

ters. Excellent dynamic behaviour is made possible by the

particularly powerful 24 W heater elements. The soldering

tool is thus of universal application.

The required temperature can be set via 2 buttons

(UP/DOWN). Temperatures from 50°C - 550°C

(122°F - 999°F) are realisable with hot air soldering tools.

When a soldering iron is connected, the adjustment range is

automatically limited to max. 450°C (842°F). Required and

actual values are displayed digitally. A flashing red LED indi-

cates when the selected temperature is reached, this LED

serves as an optical regulator monitor. The continuous illumi-

nation of the LED indicates that the system is warming up.

In the case of the control unit WAD 101, air flow is controlled

by a finger switch integrated in the handle. The air flow is

controlled via a finger operated switch integrated in the

handle. The flow rate can be adjusted continuously over the

range from approx. 0-10 l/min via a control valve.

The hot air output is free of static charge.

In the case of control unit WAD 101IG, gas flow is control-

led by tool stand WDH 10T.The flow rate can be adjusted wit-

hin the 0-5 l/min range.

Various methods of equipotentially bonding the soldering iron

bit, a zero voltage switch, and the anti-static design of the

control unit and soldering tools supple ment the high stan-

dard of the unit. The possibility of connecting an external

input unit extends the functional diversity. Additional functi-

ons including timing and interlocking can be realised using

the WCB 1 and WCB 2

Input Units, available as optional extras. The extended featu-

res of the WCB 2 Input Unit include an integrated temperatu-

re measurement unit.

2.3 Soldering irons

HAP 1:

100 W hot air soldering tool with integrated finger switch.

Suitable for soldering and desoldering surface mounted com-

ponents. A wide range of nozzles makes the tool of universal

application.

The hot air tool can cannot be operated with WAD 101IG

WMP:

The Weller Micro Soldering Iron WMP is suitable for

processing SMD electronics due to its manageable design.

The short distance between grip and soldering tip makes

ergonomic handling of the 65 W soldering iron possible when

carrying out very fine soldering tasks.

MPR 80:

The Weller Peritronic MPR 80 soldering iron has an adjusta-

ble workingangle of 40° to enable an individually ergonomic

soldering process.The 80-watt power and slim design makes

this soldering iron suitable for fine soldering work.

WTA 50:

The unsoldering tweezers WTA 50 were specially designed

for unsoldering SMD components. Two heating elements

(2 x 25 watts), each with its own temperature sensor, ensure

constant temperatures at both ends.

LR 82:

High-performance 80 watt soldering iron for soldering work

with high heat requirements. The soldering tip is attached by

a bayonet catch to ensure correct position when using

different tips.

English

WP 80 / WSP 80:

The soldering iron WP 80 / WSP 80 is characterized by its

capacity for reachingthe soldering temperature quickly and

precisely. Its slim design and heating power of 80 watts

makes universal usage possible - from extremely fine to

high-temperature soldering work. Work can be continued

immediately after switching soldering tips, since the tempe-

rature is reached again quickly.

See "Accessories" for additional tools.

3. Commissioning

Place the soldering tool in the holder. Insert compressed air

hose with 6 mm outer diameter in the quick action coupling

(12). Provide supply of compressed air with 400 kPa (58 psi)

dry, oil-free compressed air or nitrogen (N2).

Warning:

When using nitrogen, attention must be paid to

satisfactory room ventilation.

Plug the electrical lead from the soldering tool in the 7 pole

socket (7) on the front panel and lock. Connect the compres-

sed air hose to the compressed air connection nipple (8).

Check that the mains voltage matches that on the rating

plate and that the mains switch (1) is in the off position. If the

mains voltage is correct, plug the control unit into the mains.

Warning:

Do not direct hot air soldering tools at people or

inflammable objects.

Switch on the unit at the mains switch (1). When the unit is

switched on, a self-test is performed during which all the

indicators (2) are illuminated. The temperature set (required

value) and the temperature scale (°C/°F) are then briefly dis-

played. The electronics then switch automatically to the dis-

play of the actual value.The red dot (5) on the display (2) illu-

minates. This dot serves as an optical regulation monitor.

Continuous illumination means that the system is heating

up. Flashing indicates that the operating temperature has

been reached.

Setting the temperature

The digital display (2) shows the actual value temperature.

By pressing the UP or DOWN key (3, 4) the digital display (2)

switches to the setpoint. The setpoint can be changed by

tapping or by firmly pressing the UP or DOWN button (3, 4)

in the desired direction. Pressing the button will change the

setpoint quickly. The digital display (2) returns automatically

to the actual value approximately 2 seconds after releasing

the button.

Adjusting the Air Flow Rate

The air flow rate required can be adjusted at the flow control

valve (9). Turning the control valve (9) to the left increases

the flow rate. Air is fed to the hot air soldering tool as long as

the finger operated switch is held down.

Standard setback for control unit WAD 101:

Setting back the set temperature to 150°C. The setback

time, which follows the switching of the soldering station to

standby mode, is 20 minutes. After three setback times

(60 minutes) the ”AUTO-OFF” function is activated. The

soldering tool is switched off (blinking line on the display).

English

Technical Data

Dimensions in mm: 166 x 134 x 101 (L x B x H)

Mains Voltage: 230 V / 50 Hz (120 V / 60 Hz)

Power Consumption WAD 101: 105 W

Power Consumption WAD 101IG: 150 W

Protection Class: 1 (Control Unit) and 3 (Soldering Tool)

Fuse: 230 V: T 630 mA (120 V: T 1,0 A)

Temperature Regulation: °C Version Hot Air 50°C - 550°C

Soldering Iron & inert gas soldering irons 50°C - 450°C

°F Version Hot Air 122°F - 999°F

Soldering Iron & inert gas soldering irons 122°F - 842°F

Precision: Hot Air ± 30°C (± 54°F)

Soldering Iron & inert gas soldering irons ± 9°C (± 17°F)

Flow Rate: Approx. 0 - 10 l/min

Control range of WAD 101IG: approx. 0 - 5 l/min.

Compressed Air: Inlet pressure 400 kPa (58 psi), oil-free, dry compressed air or nitrogen (N2)

Compressed Air Connection: Compressed air hose of 6 mm (0.24") diameter

Inert gas pressure: The inlet pressure is set permanently to 200 kPa by a pressure regulator.

The pressure regulator must not be adjusted.

Setting: When switching on, hold the ”UP” key (3) until ON or

OFF appears in the display.

The setting is saved when the "UP" button is released.

Repeat this step to change.

Standard setback for control unit WAD 101IG

After placing the soldering iron on its stand, the nominal tem-

perature is reduced to 180°C and inert gas feed is shut off

after 2 min. The "AUTO-OFF" function is deactivated.

4. Equipotential bonding

The various circuit elements of the 3.5 mm jack bush make

4 variations possible:

Hard-grounded:

No plug (delivery form)

Equipotential bonding:

With plug, equalizer at center

contact (impedance 0 Ohms)

Potential free:

With plug

Soft-grounded:

With plug and soldered

resistance. Grounding via set

resistance value.

5. Instructions for use

External input unit WCB 1 and WCB 2 (optional)

The following functions are possible when using an external

input unit.

Offset:

The real temperature of the soldering iron can be changed by

± 40°C by input of a temperature offset.

 Setback:

Reduction of the required temperature set to 150°C / 300°F

(standby). The set-back time, the time after which the

soldering station switches into standby mode, can be

adjusted from 0-99 minutes. The set-back condition is

indicated by a flashing actual value display. After a period

equal to three times the set-back time, „AUTO-OFF“ is

activated. The soldering iron is switched off (flashing dash on

the display). The set-back or auto-off condition is ended by

pressing a button or finger switch pressure. During this

process the required value set is briefly displayed.

Lock:

Locking the setpoint temperature. Settings cannot be

changed after the soldering station has been locked.

°C/°F:

Switching the temperature display from °C to °F, and vice

versa.

Window:

Limitation of the temperature range to max. ± 99°C based on

a locked temperature resulting from the "LOCK” function.

The locked temperature represents the median point of the

adjustable temperature range.

Cal:

Re-adjustment of the soldering station (WCB 2 only).

PC interface:

RS232 (WCB 2 only).

Temp. gauge:

Integrated temperature gauge for thermal element Type K

(WCB 2 only).

Hot Air Soldering Tool

The hot air nozzles are screwed into the heater element. To

change the nozzle use the 8 SW socket spanner and lock the

heater element with an open ended spanner.

Important:

The maximum thread depth is 5 mm (0.2").

A longer thread will irreparably damage the heater

element.

Nitrogen N2 reduces oxidation and flux remains active for

longer. We recommend the nitrogen N2 that is available in

steel bottles. The bottle must be equipped with a 0-10 bar

pressure reducer.

Soldering Iron

The transition between the heater element/sensor and the

soldering iron bit must not be degraded by dirt, foreign bodies

or damage because these will have an effect on the

precision of temperature regulation.

When heating up for the first time, wet the selectively tinna-

ble soldering iron bit with solder. This removes oxide layers

and soiling that have formed during storage. Always ensure

that the soldering iron bit is well tinned during breaks in sol-

dering and when placing in the holder. Do not use aggressi-

ve fluxes.

Important:

Always ensure that the soldering iron bit is correctly

seated.

English

The soldering equipment has been set up for a medium size

bit or nozzle. Variations may occur if the bit is changed or if

other bit shapes are used.

6. Accessories

T005 33 114 99 Hot air set HAP 1

T005 29 161 99 Soldering iron set WSP 80

T005 33 131 99 Soldering iron set MPR 80

T005 33 113 99 Soldering iron set LR 82

T005 33 133 99 Soldering iron set WTA 50

T005 27 131 99 Soldering bath WSB 80

T005 33 155 99 Soldering iron set WMP

T005 27 028 99 Preheating plate WHP 80

T005 25 030 99 Thermal insulating unit WST 20

T005 31 180 99 External input unit WCB 2

T005 33 158 99 Inert gas soldering set with tool

stand WSP 80IG (PU WAD 101IG)

T005 29 198 99 Inert gas soldering iron

WP 120IG (PU WAD 101IG)

T005 15 161 99 WDH 10T stand with

Stop+Go function

7. Scope of supply

WAD 101

Control Unit

Hot Air Soldering Tool HAP 1

Holder KH 27

Service Set

Nozzle changing tool

3.5 mm Jack Plug

Hot Gas Nozzle

Mains Cable

Operating Instructions

Safety Information

PU WAD 101IG

Control Unit

3.5 mm Jack Plug

Mains Cable

Operating Instructions

Safety Information

PU WAD 101

Control Unit

Mains Cable

3.5 mm Jack Plug

Operating Instructions

Safety Information

Figure: HAP 1 Nozzle Range, see page 93

Figure: Circuit Diagram, see page 94

Figure: Exploded Diagram, see page 95

Subject to technical alterations and amendments!

See the updated operating instructions at

www.weller-tools.com

English

Adapter M6 for HAP 200 T005 87 617 28

F02 Flat nozzle 8,0 mm 1,5 mm T005 87 277 74

F04 Flat nozzle 10,5 mm 1,5 mm T005 87 277 73

F06 Flat nozzle 12,0 mm 1,5 mm T005 87 277 72

FD2 Dual nozzle ø 1,5 mm 8,0 mm T005 87 277 76

FD4 Dual noozle ø 1,5 mm 10,0 mm T005 87 277 75

R02 Round nozzle ø 0,8 mm T005 87 278 23

R04 Round nozzle ø 1,2 mm T005 87 278 21

R06 Round nozzle ø 3,0 mm T005 87 278 22

R08 Round nozzle, long bent ø 2,0 mm T005 87 277 86

R10 Round nozzle ø 2,0 mm T005 87 277 87

Hot Air Nozzles

2-side heated (Type D)

D04 Hot air nozzle, 10,5 mm 10,5 mm T005 87 277 79

two sides heated, with hot plate

D06 Hot air nozzle, 13,0 mm 10,0 mm T005 87 277 82

two sides heated, with hot plate

D08 Hot air nozzle, 15,0 mm 10,0 mm T005 87 277 81

two sides heated, with hot plate

D10 Hot air nozzle, 18,0 mm 10,0 mm T005 87 277 84

two sides heated, with hot plate

4 Side heated (Type Q)

Q02 Hot air nozzle, 6,0 mm 6,5 mm T005 87 277 77