Westin 35-12005 User manual

1
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-351200-RevB ECO #: W18-0088 DATE: 10/16/18
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
INSTALLATION INSTRUCTIONS
DEFENDER PIU EXPANDED REAR PARTITION
APPLICATION:
2011-2019 POLICE INTERCEPTOR UTILITY
PART NUMBER:
35-12005
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11REAR GUARD ASSEMBLY SCREEN 14MM SOCKET
21CENTER PANEL 15MM SOCKET
31FRAME 18MM SOCKET
4,5 2SUPPORT BRACKET, DRIVER (4) AND PASSENGER (5) ALLEN WRENCH
62SUPPORT STRAP CUTTING TOOL
7,8 2FILLER PANEL, DRIVER (7) AND PASSENGER (8) SOCKET EXT.
92M8 HEX HEAD CAP SCREW (BLACK ZINC) RATCHET
10 2M8 FLAT WASHER (BLACK ZINC) TORQUE WRENCH
11 2M8 SPLIT LOCK WASHER (BLACK ZINC)
12 4M6 SELF DRILL SCREW (BLACK ZINC)
13 4M6 FLAT WASHER (BLACK ZINC)
14 22 M10 BUTTON HEAD CAP SCREW (BLACK ZINC)
15 22 M10 FLAT WASHER (BLACK ZINC)
16 12 M10 SPLIT LOCK WASHER (BLACK ZINC)
17 10 M10 FLANGE NUT (BLACK ZINC)
18 1SEAT BELT BRACKET
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
INSTALLATION TIME: 30 - 40 MINUTES
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
ITEM 6 ITEM 7ITEM 2 ITEM 3 ITEM 4
ITEM 1
Driver side
support bracket
shown,
passenger side
opposite
ITEM 8
ITEM 18

2
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-351200-RevB ECO #: W18-0088 DATE: 10/16/18
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Figure 3
Factory Nuts
Factory Studs
Item 3 Rear Seats
2. Start installation by trimming out back cargo cover. See Figure 1.
3. Several bolts and studs will be revealed after trimming cargo cover. See Figure 2.
4. Locate the Frame (Item 3) and loosely secure onto factory studs using the factory nuts. See Figures 2 and 3.
5. On the sides of rear locate (2) plastic covers. There is (1) plastic cover on each side. Remove the covers to expose a factory
bolt. See Figure 4.
6. Locate (1) Support Bracket (Item 4/5) and loosely secure onto Frame (Item 3) using the provided M10 hardware (Items 14-
16) and the factory bolt. See Figures 5 and 6. Repeat step for other side.
Figure 2 Mounting location for Frame (Item 3). Factory
nuts will be used to secure Frame onto the vehicle.
Figure 1
Trim along line.
Trimmed part shown.
Figure 4
Remove plastic cover
to expose factory
bolt, on both sides.
Driver Side Shown
Figure 6
Passenger Side Shown
Factory Bolt
Figure 5
Factory Bolt, see Figure 6
REAR

3
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-351200-RevB ECO #: W18-0088 DATE: 10/16/18
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
7. Locate (1) Central Panel (Item 2) and loosely secure onto the Frame (Item 3) and vehicle using the provided M8 hardware
(Items 8-11) and M10 hardware (Items 14-16). See Figure 7. Note: Do not install Centr al Panel if installing with De-
fender Rear Partition Electrical Box (Item Number: 35-12005EB). Refer to Install Sheet 75-3512005EB.
8. Locate (2) Support Straps (Item 6) and loosely secure onto Support Brackets (Item 5) using the provided M10 hardware
(Items 14-16). See Figure 8.
9. Loosely secure the Rear Guard Assembly Screen (Item 1) onto the Central Panel (Item 2) and both Support Straps (Item 6)
using the provided M10 hardware (Items 14-17). See Figure 9.
10. Locate both Filler Panels (Items 7 and 8) and using the provided M6 hardware (Items 12-13) and M10 hardware (Items 14-
17) to loosely secure onto the Rear Guard Assembly Screen and Center Panel. See Figure 10.
11. Align and adjust as necessary then tighten hardware, M8 hardware to 15-18 ft-lbs, M6 hardware to 5-7 ft-lbs, and M10
hardware to 30-35 ft-lbs.
Figure 7
Figure 8
Slots to install
seat belt boxes.
Figure 9
Figure 10

4
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-351200-RevB ECO #: W18-0088 DATE: 10/16/18
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
CARE INSTRUCTIONS
 REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER.
Exploded View
Exploded View

5
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-351200-RevB ECO #: W18-0088 DATE: 10/16/18
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product.
User should never exceed the vehicle manufacturers maximum tow and weight rating regardless
of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL
AS VEHICLE DAMAGE.
FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or
other reproductive harm. For more info go to www.p65warnings.ca.gov