Westin 59-8202 User manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
INSTALLATION INSTRUCTIONS
WJ2 REAR BUMPER
WJ2 REAR BUMPER W/ TIRE CARRIER
APPLICATION:
2018-2019 Jeep Wrangler JL (Excl. Wrangler JK)
PART NUMBER:
59-82025, 59-82035
PART ONE: WJ2 REAR BUMPER INSTALLATION ONLY
*See Page 7 for components associated with Tire Carrier Install*
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11 REAR BUMPER ASSEMBLY 18MM SOCKET
22M14 NUT PLATE 18MM WRENCH
31LICENSE PLATE RELOCATOR BRACKET 10MM WRENCH
41TRAILER PLUG RELOCATOR BRACKET RATCHET
52QUARTER PANEL CLOSEOUT PANEL (1 DRIVER, 1 PASSENGER) TORQUE WRENCH
62LIGHTED SCREW ALLEN WRENCH
74M6 SPLIT LOCK WASHER DRILL MOTOR
82M8 SERRATED FLANGE NUT 1/2” DRILL BIT
94M6 HEX NUT 15MM SOCKET
10 8M14 HEX HEAD CAP SCREW HEAT GUN
11 8M14 FLAT WASHER
12 8M14 SPLIT LOCK WASHER
13 4M4 HEX SOCKET BUTTON HEAD SCREW
14 4M4 FLAT WASHER
15 4M4 SPLIT LOCK WASHER
16 4M4 HEX NUT
17 8M6 FLAT WASHER
18 4M6 HEX SOCKET BUTTON HEAD BOLT
19 2M8 SQUARE NECK CARRIAGE BOLT
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
CONTENT

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
ITEM 1 ITEM 3
ITEM 4 ITEM 5
Driver’s Side Shown
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
2. Begin by removing the 3 bolts securing the plastic trim on either side. See Figure 1.
3. Remove the bolts holding the bumper and recovery hook (if equipped) on both sides. See Figures 2 & 3. Note: Recovery
Hook cannot be reused.
Fig 2
Fig 1
ITEM 6

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
4. Remove the bolt securing the support bracket on either side along either the bolts securing the bracket to the frame and
bumper. See Figure 4.
Fig 3
Remove the bolt
securing this u
Fig 4
Passenger Side
5. Using a 16mm socket, remove the bottom two bumper bolts and the two trailer plug bracket bolts (if equipped). See Fig-
ure 5.
6. Carefully Remove the OEM Bumper.
Fig 5
7. Slide the M14 Nut Plate (2) into the frame. Lift the WJ2 Rear Bumper Assembly (1) onto the frame Rails. See Figure 6.
8. Using the supplied M14 Hardware (10-12) secure the bumper to the frame in the same bolt locations as the OEM bumper.
See Figure 7.

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
Frame
3
Fig 6
Passenger Side Shown
Fig 7 Passenger Side Shown
Note: Bumper will slide over the frame rail and will use the
supplied Nut Plates (3) and factory Nut Plates.
10 12 11 2
9. Install the spindle (2) onto the bumper using the supplied M12 Hardware. See Figure 8. Note– do not fully tighten at this
time. *This step is only taken for 59-82035 Important: Use the Class 10.9 Hardware & thick washers to mount the spin-
dle. Refer to Part 2 of the Installation for hardware numbers.
IT IS IMPORTANT TO USE
THE CLASS 10.9
HARDWARE & THICK
WASHERS
Fig. 8
THIS STEP FOR TIRE CARRIER ONLY
2

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
Optional Step:
Lights (sold separately) can be installed
in the lower corners of the bumper
using the supplied M4 hardware.
Note: Install lights per manufacturers
instructions. See Figure 9.
Fig. 9 Passenger's Side
1
13
14
15
16
10. Next, install the License Plate Relocation Bracket (3) using the supplied M8 Hardware. See Figure 10.
11. Optional Step: The Trailer Plug Relocator Bracket may be installed for easier access to the trailer plug. It mounts in the
stock location using the factory hardware.
Note: The Lighted Screws (6) will attach in the top two holes of the License Plate Relocator (3). Use the factory license plate
light harness to wire the Lighted Screws (6). Do so by using the supplied crimp connecters to splice the Lighted screw (6) wires
into the factory harness. Make sure to seal them using a heat gun afterwards.
Fig. 10
Fig. 11
Align the panel to the desired fit. Drill out the indicated holes.
3
19
8
1
5
12. Installation of the Quarter Panel Closeout Panels (5) will use the supplied M6 Hardware. For installation, align the Close-
out Panel with the WJ2 Rear Bumper as shown in Figure 11.
13. Once the panel is positioned, mark and drill the two mounting holes using a 1/4” drill bit. Then, install with the M6 Hard-
ware. See Figures 11-13.
OPTIONAL STEP

6
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
Fig. 12 Fig. 13
The quarter panel will be sandwiched between the hardware
and the Closeout Panel (5).
5
18
17
5
17
7
9
1
INSTALLATION COMPLETE
Lights sold separately

7
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11TIRE CARRIER ASSEMBLY 18MM SOCKET
21SPINDLE 18MM WRENCH
31BEARING KIT 36MM SOCKET
41TAILGATE MOUNT 10MM WRENCH
51TIRE MOUNT ASSEMBLY RATCHET
61RUBBER BUMPER BRACKET TORQUE WRENCH
72RUBBER BUMPER ALLEN WRENCH
82TURN BUCKLE ASSEMBLY 15MM SOCKET
91BEARING CAP
10 1CHMSL LIGHT RELOCATOR
11 1CAMERA MOUNTING AND EXTENSION BRACKET
12 8M6 FLAT WASHER
13 3M3 PHILLIPS HEAD SCREW
14 4M5 FLAT WASHER
15 4M5 EXTERNAL TOOTH LOCK WASHER
16 4M5 HEX SOCKET BUTTON HEAD SCREW
17 4M12 HEX SOCKET BUTTON HEAD SCREW
18 8M8 HEX SOCKET BUTTON HEAD BOLT
19 16 M12 FLAT WASHER
20 6M12 SPLIT LOCK WASHER
21 6M12 HEX NUT
22 8M8 SPLIT LOCK WASHER
23 8M8 FLAT WASHER
24 6M12 HEX HEAD CAP SCREWS (2x 20mm, 2x 80mm, 2x 90mm)
25 1M4 PAN HEAD PHILLIPS SCREW
26 2M12 NYLOCK NUT
27 4M6 NYLOCK NUT
28 4M6 HEX SOCKET HEAD SCREW
29 2M10 SERRATED FLANGE NUT
30 2M10 SERRATED FLANGE BOLT
31 1M24 CASTLE NUT
32 1M8 SET SCREW
33 4SPINDLE SHIM
PART TWO: WJ2 TIRE CARRIER INSTALLATION ONLY

8
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
34 14MM SQUARE KEYSTOCK
35 4M12 CLASS 10.9 HEX HEAD CAP SCREW
36 4M12 HEAVY FLAT WASHER 5MM THICK
37 4M12 HARDENED SPLIT LOCK WASHER
38 3LUG NUT
39 1CORRUGATED SLEEVE
ITEM 1 ITEM 2 ITEM 3
ITEM 4 ITEM 5 ITEM 6
ITEM 7 ITEM 8 ITEM 10
ITEM 11

9
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
1. Use a T40 bit to remove the lock from the camera. See Figure 1.
2. Remove the spare tire at this time.
3. Remove all bolts to the factory tire carrier. See Figure 2.
Tire Carrier Installation (59-82035 only)
Fig. 1
Remove the 8 bolts securing the OEM Tire
Carrier to the tailgate.
Fig. 2
4. After removing the Tire Carrier, trace back the wiring for the brake light and rear camera . Pry off the inside tailgate trim to
access the inside of the tailgate. See Figure 3.
5. From the inside of the tailgate, pry out the inner vent. See Figure 4.
6. Unplug both the camera and brake light wiring and remove them from the carrier and set aside. See Figure 5.
Fig. 3
Gently pry back the inner tailgate trim.
Fig. 4
Fig. 5

10
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
7. The Tailgate Mount (4) will attach to the tailgate using the factory tire carrier mounting holes. See Figure 6.
8. Install the Tailgate Mount (4) using the supplied M8 Hardware. See Figure 7.
Tailgate
Fig. 6 Use stock mounting Fig. 7
Tailgate
9. Install the Tire Mount (5) to the Tire Carrier (1) along with the CHMSL Light Relocator (10) using the supplied M12
Hardware. See Figures 8-10.
Fig 10
Item 1
24
19
19
24
Fig. 8
18
22 23
4
Fig. 9

11
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
10. Bearing Installation
NOTE: BEARINGS MUST BE PACKED WITH GREASE FOR PROPER FUNCTION AND LONGEVITY
A. Obtain the Bearing Kit (3).
B. Identify the large bearing, race, and seal.
C. Turn the Tire Carrier over so that the bottom of the spindle tube is facing up.
D. Insert the bearing race into the tube with the tapered side facing up. See Figure 11.
E. Place a generous amount of grease (not included) in the palm of your hand, and tap the bearing repeatedly in the
grease until grease is spread throughout the rollers in the bearing.
F. Place the bearing into the race as oriented in Figure 11.
G. Place the large bearing washer on top of the bearing. See Figure 11.
H. Using a soft hammer, tap the seal into place until flush with the bottom of the spindle tube on the tire carrier. See
Figure 11.
I. Repeat steps B-G for the small bearing with the tire carrier turned right side up.
Small Bearing Washer
Small Bearing Race
Small Bearing
Large Bearing
Large Bearing Race
Bearing Seal
Large Bearing Washer
Fig 11
Top of Spindle
Bottom of Spindle
Item 3 Item 2

12
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
11. Install the Rubber Bumper (7) to the Rubber Bumper Bracket (6) using the supplied M6 Hardware. See Figures 12 and 13.
12. Install the Rubber Bumper Assembly to the Tire Carrier (1) using the supplied M10 Hardware. See Figures 13 and 14.
Inside
Outside
Fig 12
Item 2
Inside
Outside
Fig 13
Outside
Inside
6
7
28
12
6
12
27
29
Fig 14
Outside

13
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
15. Lift the Tire Carrier Assembly and carefully slide it onto the Spindle (2).
16. Install the M24 Castle Nut (31) onto the Spindle (2). You may now tighten the Castle Nut (31) just until tension is felt.
Then, place the 4mm Keystock (34) in the slot on the Castle Nut (31) and Spindle (2).
17. Loosely install the Turn Buckles (8) at this time. See Figure 15.
18. Adjust the Tire Carrier so that it sits just above level with the tub of the vehicle. With help, torque the M12 Spindle hard
ware to 75-78 ft-lb.
Note: If the tire carrier is not vertical, use the supplied Spindle Shims (33) to change the angle of the spindle with the
tub of the vehicle. See Figure 16.
19. Tighten the Turn Buckles (8) until the Rubber Bumpers (7) come in contact with the Tailgate Mount (4). Note– some trim-
ming of the Rubber Bumpers may be required if they contact the bolts on the Tailgate Mount.
20. Tighten the jam nuts on the Turn Buckles (8).
21. Secure the Castle Nut (31) with the supplied M8 Set Screw (32). See Figure 17.
Shown from back side
Fig 15
8
1
Fig 17
Spindle Shims may be inserted in
the indicated positions to adjust the
spindle angle.
Spindle Shims may be inserted in
the indicated positions to adjust the
spindle angle.
Fig 16
17
19
19
20
21
2
1
9
32
34
31
Set Screw

14
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
22. Before mounting the rear view camera, use the supplied Corrugated Sleeve (39) to wrap the areas of the wire inside the tire
carrier. Note: The wire can be fed through the access hole in the Tire Carrier (1). See Figure 18.
23. Obtain the Camera Mounting Bracket (11) and attach the camera using the supplied M3 Screws (13). See Figure 19.
24. Slide the camera into the Camera Extension Bracket (11) and secure it using the supplied M5 Hardware. See Figure 20.
Note: There is a small amount of adjustment for the camera by loosening the bolts and adjusting using the access hole on
the underside of the Extension (11).
25. DRIVE THE VEHICLE FOR 50-75 MILES. THEN READJUST TURN-BUCKLES AND RE-TORQUE
MOUNTING HARDWARE.
Fig 20
M5 Bolt, Flat Wash-
er, and Lock Washer
25. To install the brake light, remove the 2
screws from the stock bracket and reuse them
to install on the top of the Chimsel Bracket
(10). See Figures 21 & 22.
Fig 21
Fig 22
Fig 19
The M3 Screws will be used in all three mounting locations
Fig 18
Feed camera wire
through here

15
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
CARE INSTRUCTIONS
 REGUALR WAXING IS RECCOMENDED *EXCEPT ON TEXTURED BLACK PRODUCT*. DON’T USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES.
 TEXTURED BLACK PRODUCT MAY BE CLEANED USING MILD SOAP AND WATER.
 STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.
 GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER
INSTALLATION COMPLETE

16
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598202-RevB ECO #: W18-0140 DATE: 10/03/18
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
WARNING
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation in-
structions and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS
BEFORE INITIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION
AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use
caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN
PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM TOWING/CARRYING CAPACITY: (if applicable)
The Westin Receiver Hitches will have a visible tow rating label affixed directly on the product.
User should never exceed the vehicle manufacturers maximum tow and weight rating regardless
of the capacity of the hitch. FAILURE TO FOLLOW THESE GUIDELINES WILL VOID THE WESTIN
WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL
AS VEHICLE DAMAGE.
FOR CALIFORNIA RESIDENTS ONLY-PROP 65 WARNING:
Some products may contain chemicals such as DEHP, which can cause cancer, birth defects or
other reproductive harm. For more info go to www.p65warnings.ca.gov