Westin 57-6025 User manual

1
Westin Automotive Products, Inc.
320 Covina Blvd
San Dimas, Ca. 91773
Thank You for choosing Westin products
For Additional installation assistance please call
Customer service [phone]
www.westinautomotive.com
P.N.: 75-0330 REV B ECO #: W13-0992 DATE: 11/12/2013
APPLICATION: UNIVERSAL SHORT/LONG BED TRUCK, FORD SUPERDUTY F250,350
SHORT/LONG BED
APP PART # 57-6025, 57-6005, 57-6035, 57-6015
HDX OVERHEAD TRUCK RACK
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
11Bed Rail (drivers side) 13mm Socket
21Bed Rail (passenger side) 13mm Wrench
34Rack Legs Ratchet
41Rear Section (passenger side) Torque Wrench
51Rear Section (drivers side)
61Front Section (passenger side)
71Front Section (drivers side)
81Front Cross Bar
91Middle Cross Bar
10 1Adjustable Clamp on Cross Bar
11 1Rear Cross Bar
12 14 M10 Hex Head Bolts
13 12 M10 Nylock nuts
14 12 M10 Flat washers
15 8M10 Lock Washers
16 4M10 x 75mm Hex Head Bolts
17 2M10 Carriage Bolts
18 2M10 Wing Nuts
19 2D ring clips
INSTRUCTIONS—INSTRUCCIONES—CONSIGNES
AUTOMOTIVE PRODUCTS, INC.
1. Remove contents from box, verify if all parts listed are present and free from damage. Carefully read and understand all instruc-
tions before attempting installation. Please see Fig 1 for a breakdown of the parts included in this kit and to aid in assembly.
2. Begin by matching the left front section with the left rear section, loosely secure using (2) M10 Hex Head Bolts, and (2) M10
Nylock nuts. Repeat this step for the right side.
3. Take the middle cross bar and insert it into the left side of the truck rack. Loosely secure using (1) M10 hex head bolt, and (1)
M10 lock washer, insert the other end of the middle cross bar into the right side of the truck rack and loosely secure using (1)
M10 hex head bolt, and (1) M10 lock washer.
4. Take the rear cross bar and slip it onto the rear of both the left and ride sides of the truck rack secure this cross bar using the sup-
plied d ring clips (Fig 2).
WARNING: THIS HDX TRUCK RACK MUST BE INSTALLED WITH THE ASSISTANCE OF ONE OR MORE PER-
SONS, FAILURE TO DO SO COULD RESULT IN DAMAGE TO VEHICLE OR PERSONAL INJURY.

2
Westin Automotive Products, Inc.
320 Covina Blvd
San Dimas, Ca. 91773
Thank You for choosing Westin products
For Additional installation assistance please call
Customer service [phone]
www.westinautomotive.com
P.N.: 75-0330 REV B ECO #: W13-0992 DATE: 11/12/2013
CARE INSTRUCTIONS
 BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER
5. Now take the front cross bar and insert it into the left and right sides of the truck rack and loosely secure using (2) M10 hex
head bolts, and (2) M10 lock washers.
6. Now take the truck rack and flip it upside down so the leg stubs are facing upwards.
7. Take the truck rack legs and insert them into the leg stubs, loosely secure using (4) M10 Hex Head Bolts, and (4) M10 lock
washers.
8. Once all the legs are secured, tighten all fasteners on the perimeter of the truck rack, except for the leg bolts.
9. Take the right bed rail and attach it to the right hand side of the truck rack using (2) M10 x 75mm Hex Head Bolts, (2) M10
flat washers, and (1) M10 nylock nut. Repeat this step for the left side.
10. Next with assistance, flip the truck rack onto the legs and position on the bed rails of the vehicle it will be installed on.
11. The truck rack bed rails have slots that allow for adjustment of the rack to your desired fit. Once all adjustments have been
made tighten down all remaining hardware. Torque all M10 fasteners to 35-40 ft lbs. see the following steps below for secur-
ing the truck rack to your vehicle.
For customers using clamp kit 57-6102. Four clamps total (quantity of two 57-6102) are used on standard beds. Six clamps
total (quantity of three 57-6102) are used on long beds.
1. Take the “u “shaped bottom clamp and place it underneath the bed rail so that only the threaded portion is showing (Fig 3),
next take the top clamp and place it on top of the truck rack bed rail. Align the threaded hole in the bottom clamp with the
hole in the top clamp and attach them both together using the supplied M10 hardware (Fig 4). Anti seize is suggested for these
fasteners as the bottom clamp is aluminum, and will prevent the bolts from becoming seized over time. Torque the fasteners to
25 ft lbs.
2. Repeat this step for the rest of the clamps.
For customers NOT using the clamp kit 57-6102.
1. The bed rails of the truck rack come with (4) pre drilled holes Fig 5, these holes have been provided if you would like to drill
your bed and mount the truck rack using 1/2” hardware or metric equivalent. (Note: theses fasteners have not been provided in
the kit and must be supplied by the end user).
2. Check underneath the bed rail of the vehicle to make sure the provided holes in the truck rack bed rail are not blocked, if they
are other holes will need to be drilled by the end user.
Once the truck rack has been secured to the vehicle, the adjustable cross bar can be installed if desired. The adjustable cross bar is
mounted using (2) M10 carriage bolts, and (2) M10 wing nuts.

3
Westin Automotive Products, Inc.
320 Covina Blvd
San Dimas, Ca. 91773
Thank You for choosing Westin products
For Additional installation assistance please call
Customer service [phone]
www.westinautomotive.com
P.N.: 75-0330 REV B ECO #: W13-0992 DATE: 11/12/2013
Fig 1
Fig 2 Fig 3
Fig 4 Fig 5

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Westin Automotive Products, Inc.
320 Covina Blvd
San Dimas, Ca. 91773
Thank You for choosing Westin products
For Additional installation assistance please call
Customer service [phone]
www.westinautomotive.com
P.N.: 75-0330 REV B ECO #: W13-0992 DATE: 11/12/2013
INSTALLATION COMPLETE

5
Westin Automotive Products, Inc.
320 Covina Blvd
San Dimas, Ca. 91773
Thank You for choosing Westin products
For Additional installation assistance please call
Customer service [phone]
www.westinautomotive.com
P.N.: 75-0330 REV B ECO #: W13-0992 DATE: 11/12/2013
AUTOMOTIVE PRODUCTS, INC.
San Dimas, California
WARNINGS & NOTICES
FOR THE INSTALLATION OF
WESTIN HDX OVERHEAD TRUCK RACK
NOTICE
Westin HDX Truck Racks are designed to accommodate a load of 700lbs max. Closely follow all
Westin Installation Instructions for the proper installation of product. Improper installation can re-
sult in death, serious injury, and/or product and vehicle damage. In the operation of these prod-
ucts, it is imperative to observe precautions for your personal safety and the safety of others.
Failure to follow these instructions could lead to death, personal injury, and / or property damage.
FASTENERS:
All Westin supplied fasteners must be utilized and installed in accordance with the installation instructions
and apply torque to the specifications as defined. DOUBLE CHECK ALL FASTENERS BEFORE INI-
TIAL USE, AND PERIODICALLY IN THE FUTURE TO ENSURE PROPER FUNCTION AND SAFETY.
DRILLING:
Most Westin products do not require drilling for installation. If drilling is defined as required, use caution
when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN PER-
SONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.
EYE PROTECTION:
ALWAYS WEAR SAFETY GLASSES OR GOGGLES DURING THE INSTALLATION PROCESS TO
AVOID PERSONAL INJURY.
MAXIMUM CARRYING CAPACITY:
The Westin HDX Truck Racks will have a Max carrying capacity of 700lbs directly on the product. The user
should never exceed the manufacturer’s GVWR as overloading can cause serious damage to the body-
work of the vehicle regardless of the capacity of the Truck Rack. FAILURE TO FOLLOW THESE GUIDE-
LINES WILL VOID THE WESTIN WARRANTY AND MAY RESULT IN PERSONAL INJURY AND/OR
INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE. In addition, anytime a user places a load on
top of a HDX Truck Rack, it will notably change the handling characteristics of the vehicle and may in-
crease the chance of a rollover. Westin cannot control the way in which the end user loads material on the
rack; therefore it is the sole responsibility of the user to secure these materials safely (distributing weight
evenly) to the rack before transporting.
WARNING