Whalen AVCEC54-AT User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 15548
Table Top Console
Model # AVCEC54-AT
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 2 Factory No. 15548
MANUFACTURER: Whalen Furniture Mfg., Inc.
CATALOG: Table Top Console (AVCEC54-AT)
DATE OF MANUFACTURE: August 2013
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to become out of alignment. If you find that the doors need to be
adjusted slightly, turn the appropriate screw as illustrated below.
1. TO ADJUST THE DOOR FORWARD OR
BACKWARD.
2. TO ADJUST THE DOOR TO RIGHT OR
TO LEFT.
3. TO ADJUST THE DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH
FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND
WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT
PANEL TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE
CENTER OF THE UNIT; CRT TVS, IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT
PANEL TVS OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT
LIMITS COULD FALL OFF OR BREAK THE UNIT
,
CAUSING POSSIBLE SERIOUS INJURY.
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 60” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
PLACE TV BEHIND THE STOPPER

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 3 Factory No. 15548
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 4 Factory No. 15548
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (1) B- Fixed Shelf (1) C- Bottom Panel (1)
D- Left Side Frame (1) E- Right Side Frame (1) F- Left Lower Partition Panel (1)
G- Right Lower Partition Panel (1) H- Upper Partition Panel (1) I- Upper Partition Molding (1)
J- Top Front Stretcher (1) K- Top Back Stretcher (1) L- Large Adjustable Shelf (2)
(With pilot holes for the back panel)
M- Small Adjustable Shelf (1) N- Left Door (1) O- Right Door (1)
P- Middle Door (1) Q- Back Panel (1) R- Support Foot w/Leveler (1) S- Cable Wheel (2)

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 5 Factory No. 15548
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) M6 x 20 mm Bolt
(30+1 extra) (30+1 extra) (35+1 extra) (4+1 extra)
(5) #6 x 1/2” Zinc Screw (6) #6 x 1/2” Black Screw (7) #10 x 1-1/2” Screw (8) #5 x 1/2” Washer Head Screw
(12+1 extra) (3+1 extra) (6+1 extra) (6+1 extra)
(9) #5 x 5/8” Pan Head Screw (10) M3 x 19 mm Ring Shank Nail (11) Cam Lock Cover
(6+1 extra) (24+1 extra) (32+1 extra)
(12) Shelf Pin (13) Magnetic Catch (14) Strike Plate (15) Acrylic Stopper
(12+1 extra) (3) (3) (1)
(16) Handle (4) (17) Handle Bolt (4) (18) Door Hinge (6 sets)
Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (2)
(Included in plastic bag)
Tools required: Phillips screwdriver and Hammer (not provided).

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 6 Factory No. 15548
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Position the Left and Right Side Frames (D and E) and the Right Lower Partition Panel (G) on a level
and protective surface with the holes facing up, as shown above.
3. Using the pilot holes as a guide, align and attach two Hinge Bases (18) onto the designated holes on the
Right Lower Partition Panel (G) and the hinge supports of the Side Frames (D and E). Make sure that
the middle slot of the Hinge Base will point towards the front of the unit when the unit is turned upright.
E
D
G
Door Hinge Base
(6 used in this step)
⑱

Model # AVCEC54-AT
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Whalen Furniture Mfg., Inc. Page 7 Factory No. 15548
Assembly Instructions
4. Align three Magnetic Catches (13) to the pilot holes on the Fixed Shelf (B) with the magnetic plates
facing the finished edge. And then fasten the Magnetic Catches (13) in place using two 5/8” Pan Head
Screws (9) per catch.
B
Magnetic Catch
(3 used in this step)
⑬
#5 x 5/8” Pan Head Screw
(6 used in this step)
⑨

Model # AVCEC54-AT
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Whalen Furniture Mfg., Inc. Page 8 Factory No. 15548
Assembly Instructions
5. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), the Fixed Shelf
(B), the Side Frames (D and E) and the Upper Partition Molding (I), as shown the illustration above.
E
B
A
I
2
Cam Bolt
(30 used in this step)
②

Model # AVCEC54-AT
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Whalen Furniture Mfg., Inc. Page 9 Factory No. 15548
Assembly Instructions
6. Insert 2 Wood Dowels (3) into the inner holes on the top edge of the Left Lower Partition Panel (F).
There are two cam bolt holes on the top edge. Make sure that you use a small amount of glue with both
ends of all dowels.
7. Align and attach the Left Lower Partition Panel (F) to the Fixed Shelf (B) by engaging two Cam Locks
(1) (Refer to page 3 on Cam Lock system operation supplement). As shown above. Make sure that the
finished edge of the Partition Panel (F) and the Fixed Shelf (B) point towards the same direction.
8. Repeat the same procedure to attach the Right Lower Partition Panel (G) to the Fixed Shelf (B).
B
1
1
G
F
M8 x 30 mm Wood Dowel
(4 used in this step)
③
Cam Lock
(4 used in this step)
①

Model # AVCEC54-AT
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 10 Factory No. 15548
Assembly Instructions
9. Fasten the Upper Partition Molding (I) to the Upper Partition Panel (H) using one Wood Dowel (3) and
two Cam Locks (1).
10. Insert two Wood Dowels (3) into the inner holes on the bottom edge of the Upper Partition Panel (H).
NOTE: The long edge without cam bolt holes is the bottom edge.
11. Align the inserted Wood Dowels (3) under the assembled Upper Partition Panel (H) with the center
holes on the Fixed Shelf (B) and press them together. Ensure the Upper Partition Molding (I) points
towards the finished edge of the Fixed Shelf. Insert two 1-1/2” Screws (7) through the drilled holes on
the Fixed Shelf (B) and securely screw into the bottom holes of the Upper Partition Panel (H).
G
F
B
H
I
1
H
I
M8 x 30 mm Wood Dowel
(3 used in this step)
③
#10 x 1-1/2” Screw
(2 used in this step)
⑦
Cam Lock
(2 used in this step)
①