Whalen WSF48SY26C User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2020-06-05 Rev. 0001-B
Shelby 48in Fireplace Console
Model # WSF48SY26C
# WSF48SY26M
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
D
ATE
PURCHASE
D
:
/
/

2
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will repair or
replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet
your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state
or province to province.
Whalen Furniture Manufacturing,
1578 Air Wing Road
San Diego CA, 92154 USA
Customer Service: 1-866-942-5362
8:30 a.m. - 4:30 p.m., PST, Monday to Friday
www.whalenfurniture.com
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG : Shelby 48in Fireplace Console
MODEL #: WSF48SY26C / WSF48SY26M
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
PLACE TV BEHIND THE STOPPER
FITS UP TO MOST 147.3 cm / 58 in.
FLAT PANEL TVS
MAXIMUM LOAD 31.8 kg / 70 lb
MAXIMUM LOAD 22.7 kg / 50 lb
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY. FOR USE WITH
TELEVISIONS WEIGHING 70 LBS (31.8 KG) OR LESS. USE WITH HEAVIER TELEVISIONS MAY RESULT IN
INSTABILITY CAUSING TIP OVER RESULTING IN DEATH OR SERIOUS INJURY.

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and
non-abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Left Lower Side Panel (Qty. 1) E- Right Lower Side Panel (Qty. 1) F- Left Lower Partition Panel (Qty. 1)
G- Right Lower Partition Panel (Qty. 1) H- Upper Partition Panel (Qty. 1) I- Middle Crossbar Assembly (Qty. 1)
J- Middle Left Stile (Qty. 1) K- Middle Right Stile (Qty. 1) L- Base Front Molding (Qty. 1)
M- Left Bottom Molding (Qty. 1) N- Right Bottom Molding (Qty. 1) O- Base Rear Stretcher (Qty. 1)
P- Upper Side Panel (Qty. 2) Q- Door (Qty. 2) R- Door Glass Insert (Qty. 2)
S- Adjustable Shelf (Qty. 2) T- Upper Back Panel (Qty. 1) U- Lower Back Panel (Qty. 2)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
V- Firebox Support W- Upper Side Panel Molding Fireplace Insert Remote Control with Battery
(Qty. 1) (Qty. 2) (Qty. 1) (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) #8 x 1-1/2” Wood Screw
(Qty. 45+2 extra) (Qty. 45+2 extra) (Qty. 46+2 extra) (Qty. 16+1 extra)
(5) Corner Connector (6) #8 x 1” Screw (7) #3 x 5/8” Black Screw (8) #3 x 5/8” Washer Head Screw
(Qty. 4) (Qty. 2) (Qty. 12+1 extra) (Qty. 29+1 extra)
(9) #4 x 5/8” Zinc Screw (10) 2” Self-tapping Screw (11) Metal Bracket (12) Cam Lock Cover
(Qty. 24+1 extra) (Qty. 2) (Qty. 2) (Qty. 24+1 extra)
(13) Shelf Support (Qty. 8+1 extra) (14) Knob (Qty. 2) (15) 28 mm Knob Bolt (Qty. 2)
(16) Rubber Bumper (Qty. 4+1 extra) (17) Acrylic Stopper (Qty. 1) (18) Hinge (Qty. 4)
Glue (Qty. 1) Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required ((not included): Phillips screwdriver, stud finder, power drill and 1/8” drill bit.

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Fixed Shelf (B), Bottom Panel
(C) and Lower Partition Panels (F and G) using a Phillips screwdriver, as shown in the illustration.
3. Insert two Wood Dowels (3) into the inner holes of Middle Crossbar Assembly (I). Tap it in with a
rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
4. Align the drilled holes on the Fixed Shelf (B) with the inserted Wood Dowel (3) on the Middle Crossbar
Assembly (I), and then press them together. Attach the Middle Crossbar Assembly (I) in place by
engaging three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
C
B
GF
2
I
B
1
3

7
Assembly Instructions
5. Align and attach the Base Rear Stretcher (O) to the Bottom Panel (C) with two Wood Dowels (3) and
three Cam Locks (1), as shown.
6. Align and attach the Base Front Molding (L) to the Bottom Panel (C) with two wood dowels (3) and
three cam locks (1).
1
3
O
C
1
3
L
C

8
Assembly Instructions
7. Align and attach the Middle Left Stile (J) to the Left Lower Partition Panel (F) with two Wood Dowels
(3) and three Cam Locks (1).
8. Repeat the same procedure to combine the Middle Right Stile (K) and the Right Lower Partition Panel
(G) together.
9. Glue four Wood Dowels (3) into the inner holes of the Lower Partition Panels (F and G) and attach
them to the Bottom Panel (C) with four 1-1/2” Wood Screws (4).
G
F
JK
1
3
F
J
G
K
4
4
3
3
C
L

9
Assembly Instructions
10. Securely screw the Cam Bolts (2) into the designated small holes on the Left and Right Side Panels (D
and E) using a Phillips screwdriver.
11. Glue three Wood Dowels (3) into the inner holes on Left Bottom Molding (M) and fasten it to the Left
Lower Side Panel (D) with six 1-1/2” Wood Screws (4).
12. Repeat last step to combine the Right Bottom Molding (N) with the Right Lower Side Panel (E)
together.
D
2
E
E
N
4
3
4
3
D
M

10
Assembly Instructions
13. Glue six Wood Dowels (3) into the large holes of the assembled base at both ends.
14. Align the large holes on the Left Lower Side Panel (D) with the inserted Wood Dowels (3) on the
assembled base. Firmly press them together and fasten it in place by engaging three Cam Locks (1).
15. Repeat last step to attach Right Lower Side Panel (E) at the other end.
16. With the pilot holes as a guide, attach four Corner Connectors (5) to the middle joints between the Base
Front Molding (L) and the Lower Side Panels (D and E) using two 5/8” Screws (7) per bracket.
E
D
C
L
1
E
D
C
O

11
Assembly Instructions
17. Glue eight Wood Dowels (3) into the inner holes on the top edges of the Lower Side Panels and
Partition Panels (D, E, F and G).
18. Ask for assistance to position the Fixed Shelf (B) onto the inserted Wood Dowels (3) with the middle
crossbar facing forward. Attach the Fixed Shelf (B) in place by engaging eight Cam Locks (1).
19. Stand the assembled unit upright.
20. Fasten the Middle Crossbar Assembly (I) to the Middle Left and Right Stiles (J and K) by attaching two
Metal Brackets (11) at the joints, using two 5/8” Black Screws (7) per Bracket.
21. Insert two 1” Screws (6) through the countersunk holes on the Middle Left and Right Stiles (J and K)
and screw into the Middle Crossbar Assembly (I) as shown.
3
B
F
G
E
D
I
F
G
J
K
7
6
11
I
J/K

12
Assembly Instructions
22. Securely screw six Cam Bolts (2) into the designated small holes on the Fixed Shelf (B) using a Phillips
screwdriver.
23. Securely screw two Cam Bolts (2) into the designated small holes on one Upper Side Panel Molding (W)
using a Phillips screwdriver.
24. Fasten the Upper Side Panel Molding (W) to one Upper Side Panel (P) using one Wood Dowel (3) and
two Cam Locks (1).
25. Repeat the same procedure to combine the other Upper Side Panel and Molding (P and W) together.
x 2
1
3
2
B

13
Assembly Instructions
26. Glue five Wood Dowels (3) into the large holes on the Fixed Shelf (B). Attach the assembled Upper
Side Panels (P) and Partition Panel (H) to the Fixed Shelf (B) by engaging six Cam Locks (1).
27. Securely screw six Cam Bolts (2) into the designated small holes on the Top Panel (A) using a Phillips
screwdriver.
H
3
1
B
P
P
2
A

14
Assembly Instructions
28. Glue 5 Wood Dowels (3) into the top inner holes of the Upper Partition Panel (H) and Side Panels (P).
Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with 6 Cam Locks (1).
29. Pick up the Upper Back Panel (T) and align the pre-drilled holes against the upper long edge with the
pilot holes on the back stretcher of Top Panel (A). Attach the Back Panel (T) in place using the
provided Washer Head Screws (8).
30. Align and attach two Lower Back Panels (U) to the mantel frame with the provided Washer Head
Screws (8).
A
U
T
U
8
H
1
3
P
P
A

15
Assembly Instructions
31. Insert four Shelf Supports (13) into the holes at the desired height inside each compartment. Tilt and
rest the Adjustable Shelves (S) onto the Shelf Supports (13).
NOTE: The doors are shipped with Wood Door Panel. You can keep the doors as they are or
interchange with the Door Glass Insert (R) depending on your configuration.
32. To change the configuration, loosen the screws on the inside of Door Panels (Q) and rotate the clips to
remove the door insert panel. Replace with the desired panel, then rotate clips to secure the panel within
the door frame and tighten screws.
Q
R
13 S
13
S
D
E
F
G
S

16
Assembly Instructions
33. Extend the Door Hinges (18) and rest the hinge cups onto the cutouts of one Door Panel (Q). Secure the
Door Hinges (18) in place by using two 5/8” Zinc Screws (9) in each.
34. Attach one Knob (14) to the front side of the Door (Q) with one Knob Bolt (15).
35. Repeat the same procedure with the other Door Panel (Q).
36. Pick up one Door Panel (Q) and fasten the Hinge Bases (18) onto the Left Lower Side Panel (D) with
four 5/8” Zinc Screws (9) in each. DO NOT fully tighten the screws.
37. Repeat the same procedure to attach the other Door (Q) to the Right Lower Side Panel (E).
38. Open and close the doors to make sure they are aligned and shut correctly. If necessary, adjust the
screws for a good fit. Refer to the hinge sticker on door for adjustment.
x 2
9
18
9
18
14
15
Q
E
Q
9
18
D
Q

17
Assembly Instructions
39. Plug the Cam Lock Covers (12) onto the visible cams locks to conceal the cams.
40. Stick the Rubber Bumpers (16) on the outer corners of the Doors (Q) where they meet with the partition
panels (F and G).
41. Lift the fireplace insert carefully into the back of the assembled mantel and center it in the opening. DO
NOT drag the insert across the Bottom Panel (C) as it may scratch the unit.
C
I
12
16
16
Q
Q
Q

18
Assembly Instructions
42. Align and attach the Firebox Support (V) to the Bottom Panel (C) by inserting two 2” Self-tapping
Screws (10) through the countersunk holes and screw into place.
NOTE: You must install the Acrylic TV Stopper to prevent the TV from tipping when placing your flat
panel television directly on the console.
43. Remove the paper backing from the acrylic stopper (17), then properly align the acrylic stopper into the cut-out
on the acrylic stopper template on the top panel (A). Press down on the acrylic stopper to help adhesion.
44. At the back of the Top Panel (A), carefully grip the head of plastic tack with piers and, with a gentle twisting
motion, pull the tack loose out to remove the acrylic stopper template.
V
10
10
I
I
17
17
A
AA

19
Assembly Instructions
Tools required (not provided): Phillips screwdriver, stud finder, power drill and 1/8” in drill bit.
45. Ask for assistance to position the assemble fireplace at the desired location against a wall. If necessary,
adjust the pre-attached Floor Levelers at the bottom of the Base Front Molding (L) to level the unit.
Now, follow the instructions printed on the plastic bag containing the Tipping Restraint Hardware to
attach the tip-over restraints to the unit and the wall.
NOTE: The tipping restraint hardware included is for wooden stud wall construction. It must be
attached to a wall stud. Depending upon your wall construction, different anchor hardware maybe
required. Please contact your local hardware store for assistance. Young children can be seriously
injured by tipping furniture. You must install the tipping restraint hardware with the unit to prevent the
unit from tipping, causing any accidents or damage. The tipping restraints are intended only as a
deterrent, they are not a substitute for proper adult supervision. The tipping restraints are not
earthquake restraints. If you wish to add the extra security of earthquake restraints, they must be
purchased and installed separately.
46. Connect the fireplace to the power transformer. Follow the operating manual for the electric fireplace
insert to control your fireplace.
Wooden Stud
Wall
Short Screw
Long Screw
Metal Bracket
Floor Leveler
Wall

20
Care and Maintenance
 Use a soft, clean cloth that will not scratch the surface when dusting.
 Use of furniture polishes is not necessary. Should you choose to use polishes, test first in an inconspicuous
area.
 Using solvents of any kind on your furniture may damage the finish.
 Never use water to clean your furniture as it may cause damage to the finish.
 Always use coasters under beverage glasses and flowerpots.
 Liquid spills should be removed immediately. Using a soft, clean cloth, blot the spill gently. Avoid rubbing.
 Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create
spotting within the furniture finish.
 Stains or marks from crayons or ink markers will be difficult to remove.
 In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a
professional to repair your furniture.
 Check bolts/screws periodically and tighten them if necessary.
Further Advice about Wood Furniture Care
It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity
changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from
direct sunlight as sun may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful
tips will enhance your furniture as it ages.
A touch-up pen has been provided to minimize the small nicks or scratches that may occur during assembly or
shipping.
Cleaning Trim for Fireplace
Clean the metal trim using a soft cloth, slightly dampened with citrus oil based product and buff with a clean
soft cloth. DO NOT use brass polish or household cleaners as these products will damage the metal trim. Citrus
oil based products can be obtained at supermarkets or hardware stores.
We hope you enjoy your purchase for many years.
Thank you for your purchase!