WIKA IPT-1 series User manual

Operating Instructions
Process pressure transmitter IPT-1*Vers.3.0-metalic
sensor
Profibus PA

Contents
1About this document
1.1Function.................................. 4
1.2Target group .............................. 4
1.3Symbolism used............................ 4
2For your safety
2.1Authorised personnel ........................ 5
2.2Appropriate use ............................ 5
2.3Warning about misuse ....................... 5
2.4General safety instructions . . . . . . . . . . . . . . . . . . . . 5
2.5Safety approval markings and safety tips . . . . . . . . . . 6
2.6CE conformity ............................. 6
2.7Fulfillment of NAMUR recommendations . . . . . . . . . . 6
2.8Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 6
2.9Safety instructions for oxygen applications . . . . . . . . . 6
3Product description
3.1Configuration .............................. 7
3.2Principle of operation ........................ 8
3.3Operation................................. 8
3.4Packaging,transport and storage ............... 9
4Mounting
4.1General instructions ......................... 10
4.2Mounting instructions ........................ 12
4.3Mounting steps............................. 12
5Connecting to power supply
5.1Preparing the connection ..................... 13
5.2Connection procedure........................ 14
5.3Wiring plan,single chamber housing . . . . . . . . . . . . . 15
5.4Wiring plan,double chamber housing . . . . . . . . . . . . 16
5.5Switch on phase............................ 18
6Set up with the indicating and adjustment module
6.1Short description ........................... 20
6.2Insert indicating and adjustment module. . . . . . . . . . . 20
6.3Adjustment system .......................... 22
6.4Setup procedure............................ 23
6.5Menu schematic ............................ 32
6.6Saving the parameter adjustment data . . . . . . . . . . . . 34
7Setup with PDM
7.1Parameter adjustment with PDM . . . . . . . . . . . . . . . . 35
8Maintenance and fault rectification
8.1Maintenance,cleaning ....................... 36
8.2Remove interferences ........................ 36
2Process pressure transmitter IPT-1*Vers.3.0-metalic sensor •Profibus PA
Contents
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8.3Instrument repair ........................... 38
9Dismounting
9.1Dismounting steps .......................... 39
9.2Disposal ................................. 39
10 Supplement
10.1Technical data ............................. 40
10.2Information on Profibus PA .................... 46
10.3Dimensions ............................... 51
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery.You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
Tip:
To ensure reliable setup and operation of your IPT-1*Vers.3.0,we
offer accessories and replacement parts.The associated documents
are:
lOperating instructions manual "External indicating and adjustment
unit"
Process pressure transmitter IPT-1*Vers.3.0-metalic sensor •Profibus PA 3
Contents
31544-EN-081211

1About this document
1.1Function
This operating instructions manual provides all the information you
need for mounting,connection and setup as well as important
instructions for maintenance and fault rectification.Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2Target group
This operating instructions manual is directed to trained qualified
personnel.The contents of this manual should be made available to
these personnel and put into practice by them.
1.3Symbolism used
Information,tip,note
This symbol indicates helpful additional information.
Caution:If this warning is ignored,faults or malfunctions can
result.
Warning:If this warning is ignored,injury to persons and/or serious
damage to the instrument can result.
Danger:If this warning is ignored,serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
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1About this document
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2For your safety
2.1Authorised personnel
Mount and set up the pressure transmitter only if you know the
applicable national regulations and have the appropriate qualification.
You must be aquainted with the regulations and instructions for
hazardous areas,measurement and control technology as well as
electrical circuits because the pressure transmitter is "electrical
equipment"according to EN 50178.Depending on the application
conditions,it is necessary that you have appropriate knowledge,e.g.
concerning corrosive products or high pressure.
2.2Appropriate use
IPT-1*Vers.3.0is a pressure transmitter for measurement of gauge
pressure,absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons,any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer.Arbitrary
conversions or modifications are explicitly forbidden.
2.3Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards,e.g.vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines.The user must take note of the
safety instructions in this operating instructions manual,the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition.The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use,the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
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2.5Safety approval markings and safety tips
The safety approval markings and safety tips on the device must be
observed.
2.6CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines.By attaching the CE mark,VEGA provides a confirmation
of successful testing.
2.7Fulfillment of NAMUR recommendations
With respect to interference resistance and emitted interference,the
NAMUR recommendation NE 21 is fulfilled.
With respect to compatibility,the NAMUR recommendation NE 53 is
fulfilled.This applies also to the corresponding indicating and
adjustment components.WIKA instruments are generally upward and
downward compatible.
lSensor software for DTM IPT-1*Vers.3.0HART,PA or FF
lDTM IPT-1*Vers.3.0for adjustment software PACTware
lIndicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is indepen-
dent of the software version.The range of available functions depends
on the respective software version of the individual components.
The software version of IPT-1*Vers.3.0can be determined as follows:
lvia PACTware
lon the type label of the electronics
lvia the indicating and adjustment module
2.8Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas.These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions in
chapters "Storage and transport","Mounting"as well as "Technical
data"under "Process conditions"must be noted.Furthermore the valid
national regulations,implementation instructions and memorandums
of the BG (professional assoc.) must be noted.
6Process pressure transmitter IPT-1*Vers.3.0-metalic sensor •Profibus PA
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3Product description
3.1Configuration
The scope of delivery encompasses:
lIPT-1*Vers.3.0process pressure transmitter
lDocumentation
-this operating instructions manual
-Operating instructions manual "Indicating and adjustment
module"(optional)
-Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors"(optional)
-Ex-specific"Safety instructions"(with Ex-versions)
-if necessary,further certificates
Instruments in the version "Oil and grease-free for oxygen ap-
plications"are equipped with a supplementary label.The sup-
plementary label contains instructions on oil and grease-free parts of
the instrument.
IPT-1*Vers.3.0consists of the following components:
lProcess fitting with measuring cell
lHousing with electronics,optionally available with plug connector
lHousing cover,optionally available with indicating and adjustment
module
The components are available in different versions.
1
2
3
Fig.1:Example of a IPT-1*Vers.3.0with manometer connection G½A
according to EN 837 and Alu housing
1Housing cover with integrated indicating and adjustment module (optional)
2Housing with electronics
3Process fitting with measuring cell
The type label contains the most important data for identification and
use of the instrument:
lArticle number
Scope of delivery
Supplementary label
"Oil and grease-free for
oxygen applications"
Components
Type label
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3Product description
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lSerial number
lTechnical data
3.2Principle of operation
IPT-1*Vers.3.0is a pressure transmitter for measurement of
overpressure,absolute pressure or vacuum.Measured products are
gases,vapours and liquids in measuring ranges up to 4000 bar
(400 MPa); with front-flush version also viscous liquids in measuring
ranges up to 600 bar (60 MPa).
The process pressure acts on the sensor element via the stainless
steel diaphragm.The process pressure causes a resistance change
which is converted into a corresponding output signal and outputted as
measured value.1)
Power supply via the Profibus DP/PA segment coupler.Atwo-wire
cable according to Profibus specification serves as carrier of both
power and digital data transmission for multiple sensors.The
instrument profile of IPT-1*Vers.3.0corresponds to profile specifi-
cation version 3.0.
The GSD (instrument master files)and bitmap files necessary for
planning your Profibus-DP-(PA)communication network are available
from the download section on the WIKA homepage www.wika.com
under "Service".There you can also find the appropriate certificates.In
aPDM environment,an EDD (Electronic Device Description)is also
required to enable the full range of sensor functions (also available as
a download).A CD with the appropriate files can be ordered via e-mail
under [e-mail] or by phone from one of the WIKA
agencies.
The backlight of the indicating and adjustment module is powered by
the sensor.Prerequisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
This function is available at a later date for instruments with StEx,
WHG or ship approval as well as country-specific approvals such as
those according to FM or CSA.
3.3Operation
IPT-1*Vers.3.0can be adjusted with different adjustment media:
lwith indicating and adjustment module
lthe Simatic adjustment program PDM
The entered parameters are generally saved in IPT-1*Vers.3.0,
optionally also in the indicating/adjustment module.
1)Measuring ranges up to 16 bar:piezoresistive sensor element with internal
transmission liquid,with measuring ranges up to 25 bar:Strain gauge
(DMS)sensor element on the rear of the stainless steel diaphragm (dry).
Application area
Functional principle
Power supply and bus
communication
GSD/EDD
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3.4Packaging,transport and storage
Your instrument was protected by packaging during transport.Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly,recyclable cardboard.For special versions,PE foam or PE foil
is also used.Dispose of the packaging material via specialised
recycling companies.
Instruments for oxygen applications are sealed in PE foil and provided
with a label "Oxygen!Use no Oil".Remove this foil just before
mounting the instrument!See instruction under "Mounting".
Transport must be carried out under consideration of the notes on the
transport packaging.Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt.Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation,the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated,the packages must be stored only under
the following conditions:
lNot in the open
lDry and dust free
lNot exposed to corrosive media
lProtected against solar radiation
lAvoiding mechanical shock and vibration
lStorage and transport temperature see chapter "Supplement -
Technical data -Ambient conditions"
lRelative humidity 20 …85 %
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature
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4Mounting
4.1General instructions
Make sure that all parts of the instrument in contact with the measured
product,especially the sensor element,process seal and process
fitting,are suitable for the existing process conditions such as process
pressure,process temperature as well as the chemical properties of
the medium.
You can find the specifications in chapter "Technical data"in the or on
the type label.
Caution:
After removal of the diaphragm protective cover,the diaphragm must
not be pressed.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module.The housing can be rotated by 330°without the use of any
tools.You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply")and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry.Rain and condensation water can thus drain off.This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g.through cleaning processes)or
on cooled or heated vessels.
Fig.2:Measures against moisture penetration
Suitability for process
conditions
Diaphragm pro-
tection
Mounting position
Moisture
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