Yakima LockNLoad 8000312 User manual

28-13-004-Rev4 1/8
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7
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TOYOTA PRADO 120/150 SERIES, LANDCRUISER 200 SERIES
2 BAR FIXED POINT HEAVY DUTY ROOF RACK SYSTEM
1
2
3
4
MAX VEHICLE ROOF LOAD RATINGS:
100 KG PRADO 120/150
150 KG LANDCRUISER 200 TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
®
5
• 13 mm Socket Wrench
• 13 mm Spanner
• 10 mm Open Ended Spanner
• #2 Phillips Head Screwdriver
• Torque Wrench (Optional)
• Rubber Mallet (Optional)
• Tape Measure
• Scissors
• Spirit Level
TOOLS REQUIRED:
LockNLoad Mounting Kit
™
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to itting the LockNLoad Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. M6 Washer x4 6. Front Left Pad (2804013) x1
2. M6 Set Screw 30 mm x4 7. Rear Left Pad (2804014) x1
3. M8 Washer x8 8. Front Right Pad (2804016) x1
4. M8 Hex Bolt 40 mm x8 9. Rear Right Pad (2804017) x1
5. Foam Adhesive x8
KIT CONTENTS
LEG AND BAR COMPONENTS SOLD SEPARATELY

28-13-004-Rev4 2/8
2804013
4
Remove ixed-point covers.
Remove bolts, washers
and brackets from the
vehicle’s ixed points.
Store items away in
a safe place.
NOTE - do not remove
the front covers for
the Landcruiser 200.
INSTALLATION
Place Foam
Adhesive over
plastic tubes
in the vehicle’s
ixed points,
with adhesive
side to vehicle.
PAD POSITIONING
Place Pads over vehicle’s ixed points as shown.
It is important to put the Pads in the correct position on the vehicle.
Ensure that the arrows
on underside of Pads are
facing the front of vehicle
1
2
3
4
1= 2804013 2= 2804014
3= 2804016 4= 2804017
Front of vehicle
2804013
2804014
2804016
2804017
REMOVE FIXED POINT HARDWARE
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3
AFFIX FOAM ADHESIVE

28-13-004-Rev4 3/8
Tighten all M8 Hex Bolts to 7 Nm
using 13 mm Socket Wrench. Check
all Bolts are completely tightened
down and secure as required.
Do not over tighten.
SECURE PADS TO FIXED POINTS
Assemble 1 x M8 Washer onto
each M8 Hex Bolt 40 mm as
shown. Insert into Pads.
45
REMOVE END CAPS FROM BARS
From the LockNLoad Bar Kit (sold separately), remove Plastite Screw from each
Bar end using a #2 Phillips Head Screwdriver and pull out End Caps from Bars.
Keep all parts aside for later installation.
6
IF INSTALLING LockNLoad ROOF RACKS, CONTINUE
ON STEP 6
IF INSTALLING LockNLoad PLATFORM, NOW SWITCH
TO YOUR PLATFORM INSTRUCTIONS
!

28-13-004-Rev4 4/8
CHECK LEG TO LEG MEASUREMENTS
With a Tape measure check leg to leg measurements are correct as per the
table. Ensure measurements are taken from the centre of the Legs as shown.
LANDCRUISER 200
LEG TO LEG
MEASUREMENTS
Front Bar Rear Bar
1018 mm 995 mm
PRADO 150
LEG TO LEG
MEASUREMENTS
Front Bar Rear Bar
980 mm 935 mm
PRADO 120
LEG TO LEG
MEASUREMENTS
Front Bar Rear Bar
960 mm 906 mm
10
BAR SLOT COVERS
From the LockNLoad Bar Kit, cut Bar Slot
Covers as per the table and press into underside
channel of each Bar end as shown.
LANDCRUISER 200
BAR SLOT COVER CUT
MEASUREMENTS
Front Bar Rear Bar
230 mm x2 218 mm x2
PRADO 150
BAR SLOT COVER CUT
MEASUREMENTS
Front Bar Rear Bar
210 mm x2 189 mm x2
PRADO 120
BAR SLOT COVER CUT
MEASUREMENTS
Front Bar Rear Bar
200 mm x2 173 mm x2
NOTE - Bar Slot
Covers to be inserted
with lat side visible
9
REMOVE LEG COVERS
Using the keys supplied
in the LockNLoad Leg
Kit (sold separately),
remove all Leg Covers.
7INSERT LEGS
Slide the pre-assembled Leg
assemblies into the underside channel
of LockNLoad Bars.
If Leg assemblies
will not slide in,
loosen Screws to
increase gap.
8

28-13-004-Rev4 5/8
SECURE END CAPS TO BARS
Insert the End Caps as shown. A Rubber
Mallet can be used to assist installation.
Secure using Plastite Screw
(from LockNLoad Bar kit).
Tighten using a #2 Phillips
Head Screwdriver.
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BAR FITMENT
Carefully place Bar assembly over Pads.
Take care not to damage vehicle.
Once positioned, locate the raised notches on base of
Legs into the recesses on Pads. Repeat for all Bars.
14
BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside of the Legs and subtract 20 mm from this
measurement. Using the remaining pieces of Slot Cover from Step 9, cut to
this length and insert into the underside channel of each Bar end as shown.
-20 mm
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28-13-004-Rev4 6/8
CHECK BAR LEGS ARE SECURE
Check all Bar Legs are secure.
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SECURE LEGS TO BARS
Tighten all M8 Set Screws to
9 Nm using a 13 mm Spanner.
18
LEVEL BARS
With vehicle on a level surface,
adjust all Bar angles to be level
using a Spirit Level.
The Bar angle can be adjusted
to reduce any wind noise. In
most cases this is achieved by
getting the Bar in-line with air
low parallel to the ground.
17
Air Flow
SECURE BARS TO PADS
From the LockNLoad Mounting kit,
assemble 1 x M6 Washer onto each
M6 set screw 30 mm as shown. Insert
through the centre hole on Leg into Pad.
15 Tighten all M6 set screws to 7
Nm using 10 mm Open Ended
Spanner.
Do not over tighten.
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28-13-004-Rev4 7/8
FIT LEG COVERS
Using the keys and
Covers supplied in the
LockNLoad Leg Kit, it
and lock all Leg Covers.
23 BAR KEYS
Place one key on the vehicle key ring
and put the other away safely, or
store with the spare vehicle key.
Write the key number (which is stamped
on the key) in the box provided.
Replacement keys are available from
Yakima stockists, visit www.yakima.com.au
or www.yakima.co.nz to ind your
nearest store or contact us directly on
1800 143 548 (AU) or 0800 4776 722 (NZ).
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Key Number:

28-13-004-Rev4 8/8
www.yakima.com.au
YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
YAKIMA AUSTRALIA PTY. LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548