Yakima LOCKN'LOAD 8000350 User manual

6100001659-Rev1 1/9
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to fitting the LOCKN’LOAD Gutter Mount Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
1
2
KIT CONTENTS
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. End Cap x2 9. Locking Clip Base x2
2. Rubber Skirt x2 10. Locking Clip x2
3. Nut Plate x2 11. Tamper Proof Torx Key x1
4. Leg Cover x2 12. Tamper Proof Torx Button Head Screw x4
5. Washer M8 x4 13. Spring Washer M6 x4
6. Hex Bolt M8 x4 14. Washer M6 x4
7. Gutter Mount Leg 110/150/210mm x2 15. Mount Plate x2
8. Yakima Key Set x1 16. Rubber Foot Grip x2
MAX VEHICLE ROOF LOAD RATING: 100KG (2 Leg Pairs) 150KG (3 Leg Pairs)
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
GUTTER MOUNT HEAVY DUTY ROOF RACK ATTACHMENT SYSTEM
LOCKN’LOAD GUTTER MOUNT KIT
TM
®
3
NOTE - 110mm Leg shown
NOTE - 2x Gutter Mount
150mm Leg Pack shown
4
5
6
7
8
9
10
11
12
13
14
15
16
• Tape Measure
• Scissors
• #2 Phillips Head Screwdriver
• Rubber Mallet (Optional)
• 13mm Socket Wrench
TOOLS REQUIRED:
BAR COMPONENTS SOLD SEPARATELY

6100001659-Rev1 2/9
INSTALLATION TO LOCKN’LOAD CROSSBARS - SEE PAGES 2 - 6
LOCKN’LOAD PLATFORM INSTALLATION TO GUTTER MOUNT LEGS - SEE PAGES 6 - 9
REMOVE LEG COVERS
Using the Keys remove all Leg
Covers.
1
LEG
ASSEMBLY
Position Nut
Plates over
holes on top
of Legs.
4
Assemble 1 x M8 Washer onto each
M8 Hex Bolt in the order shown.
5
Loosely finger tighten Nut Plates to Legs as
shown using the screw assemblies from the
previous step.
For the next step, ensure there is a sufficient
gap between the Nut Plates and Legs.
6
REMOVE FOOT BASE
Remove Locking Clip to release Locking Clip
Base underneath Rubber Skirt. Keep parts
aside.
2
LOOSEN GUTTER MOUNT PLATE
To loosen Gutter Mount Plate, partially
unscrew bolt and washer assemblies
using the Tamper Proof Torx Key.
Ensure there is a sufficient gap between
the Gutter Mount Plate and Foot Grip to
insert between vehicle gutter.
3
1
2

6100001659-Rev1 3/9
INSERT LEGS
Slide Leg assemblies into the underside
channel of LOCKN’LOAD Bars (sold
separately). If Leg assemblies will not
slide in, loosen Screws to increase gap.
7
BAR LOCATION
IMPORTANT: Before beginning Bar installation, identify where along the gutter you want
the front and rear Bars fitted. We recommend a minimum of 700mm between Bars.
8
≥ 700mm
BAR PLACEMENT
Carefully place a Bar assembly over vehicle. Take care not to damage vehicle. Slide Legs
along Bar until both legs are positioned inside the vehicle gutter. Use a Tape Measure to ensure
even Bar overhang on each side, re-adjust if required. Finger tighten one Screw on each Leg to
secure Leg position along Bar.
Repeat process for remaining Bar assembly then carefully remove Bars from vehicle.
=
=
9

6100001659-Rev1 4/9
BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside
of the Legs and subtract 20mm from
this measurement.
Using the remaining pieces of Slot
Cover from Step 12, cut to this
length and insert into the underside
channel of each Bar end as shown.
13
-20mm
10 CHECK BAR SLOT MEASUREMENTS
Using a Tape Measure, record Leg to underside slot distance of
each Bar in the table (right). Ensure measurement is taken from
the centre of the Legs as shown. The ends of each bar should
be the same measurement respectively, if not, repeat Step 9.
BAR SLOT MEASUREMENTS
Front Bar (X) Rear Bar (Y)
______mm x2 ______mm x2
X
Y
X = X
Y = Y
X
Y
BAR SLOT COVERS
Cut Bar Slot Covers as per measurements recorded
in the table on Step 10 and push into underside
channel of front and rear Bar ends as shown.
NOTE - Bar Slot Covers to be
inserted with flat side visible.
12
SECURE LEGS TO BARS
Tighten all M8 Hex Bolts
to 7Nm using a 13mm
Socket Wrench.
11

6100001659-Rev1 5/9
BAR FITMENT
Carefully place Bar assembly over vehicle locating the Rubber Foot Grip into the vehicle gutter and
the Mount Plate hooking under the gutter. Take care not to damage vehicle.
Tighten bolt and washer assemblies to 4Nm using the Tamper Proof
Torx Key.
.
15
SECURE END CAPS TO BARS
Insert the End Caps as shown. A Rubber
Mallet can be used to assist installation.
14 Secure using Plastite Screw. Tighten
using a #2 Phillips Head Screwdriver.
RE-SECURE FOOT BASE
Re-insert Locking Clip Base underneath
Rubber Skirt and secure with Locking
Clip.
16 CHECK BAR LEGS ARE SECURE
Check all Bar Legs are secure.
17
1
2

6100001659-Rev1 6/9
19 BAR KEYS
Place one key on the vehicle key ring
and put the other away safely, or
store with the spare vehicle key.
Write the key number (which is stamped on
the key) in the box provided. Replacement
keys are available from Yakima stockists,
visit www.yakima.com.au or www.yakima.
co.nz to find your nearest store or contact
us directly on 1800 143 548 (AU) or 0800 4776
722 (NZ).
FIT LEG COVERS
Using the Keys and Covers, fit
and lock all Leg Covers.
18
Key Number:
LOCKN’LOAD PLATFORM INSTALLATION TO GUTTER MOUNT LEGS
REMOVE LEG COVERS
Using the Keys remove all Leg
Covers.
1
LOOSEN GUTTER MOUNT PLATE
To loosen Gutter Mount Plate,
partially unscrew bolt and
washer assemblies using the
Tamper Proof Torx Key.
Ensure there is a sufficient gap
between the Gutter Mount Plate
and Foot Grip to insert between
vehicle gutter.
3ASSEMBLE SCREWS
Assemble 1 x M8 Washer onto
each M8 Hex Bolt in the order
shown.
4
REMOVE FOOT BASE
Remove Locking Clip to release Locking Clip
Base underneath Rubber Skirt. Keep parts
aside.
2
1
2

6100001659-Rev1 7/9
ASSEMBLE LEGS
Assemble each Leg
as shown using 1 x
Leg Mounting Bracket
(from Platform Kit), 1 x
Nut Plate and the two
screw assemblies from
the previous step.
Tighten all M8 Hex
Bolts to 7Nm using
a 13mm Socket
Wrench or Spanner.
Leg Mounting
Bracket
Nut Plate
LEG LOCATION
Place Legs into intended position in vehicle gutter, locating the Rubber Foot Grip into the vehicle
gutter and the Mount Plate hooking under the gutter. Take care not to damage vehicle.
We recommend spacing between 700mm - 1000mm apart.
7
≥ 700mm
INSTALL MOUNTING BLOCKS
Place a Mounting Block (from
Platform Kit) on top of each
Leg assembly, lining up the
rivnut holes on Mounting
Block with holes on tabs of
Leg Mounting Bracket.
Secure with 2x M6 Capscrew
16mm with Washer as shown
(from Platform Kit).
Tighten all screws to 4Nm with
a 4mm Ball End Allen Key or a
suitable Torque Wrench.
NOTE - The Mounting Block
assembly will still have
movement after securing
which is intended.
6
5

6100001659-Rev1 8/9
SECURE LEGS
Finger tighten bolt and washer
assemblies to hold Legs in place.
Ensure Legs are square across the
vehicle.
When all are aligned, use supplied
Tamper Proof Torx Key to tighten
into place to 4Nm.
Take care not to damage vehicle.
8
RE-SECURE FOOT BASE
Re-insert Locking Clip Base underneath
Rubber Skirt and secure with Locking Clip.
9FIT LEG COVERS
Using the Keys and Covers, fit
and lock all Leg Covers.
10
11 LEG KEYS
Place one key on the vehicle key ring and put the other away safely, or store with the spare
vehicle key.
Write the key number (which is stamped on the key) in the box provided. Replacement keys
are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to find
your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).
Key Number:
1
2

6100001659-Rev1 9/9
LIFT PLATFORM ONTO VEHICLE
With the help of an assistant, carefully lift assembled Platform up and onto Mounting Blocks on
vehicle roof. Centre platform evenly on Legs so there is an equal overhang on sides and ideally on
the front and rear.
NOTE - Wind Deflector is to be at the front of the vehicle.
NOTE - For hatch vehicles ensure to position the Platform so that there is adequate hatch
clearance when fully opened.
Follow LOCKN’LOAD Platform Leg Mounting instructions from Step 7 to complete install.
13
ASSEMBLE
LOCKN’LOAD
PLATFORM
Assemble Platform
according to the
LOCKN’LOAD Platform
Assembly instructions
Steps 1 - 9 (Pages 3 - 6).
12
www.yakima.com.au
YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
YAKIMA EUROPE
Twentehaven 7
3433 PT Nieuwegein
The Netherlands
[phone]
YAKIMA AUSTRALIA PTY. LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548