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Yale D100 Series User manual

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Outside Cylinder
Housing Assembly
Outside
Of Door
Inside
of Door
Deadbolt needs to be
extended at all times
during installation.
Inside Cylinder
Housing Assembly
D100 Series Grade 1
LFIC Cylindrical Deadbolt
Installation Instructions
Attention Installer
Cylindrical deadbolts must be through-bolted
in all door applications. Improper product
installation may result in damage to the lock
assembly and may void the factory warranty.
IMPORTANT: Accurate door preparation is critical to the proper function of this cylindrical deadbolt. Any misalignment
may cause premature component wear which can reduce deadbolt life and/or may lessen security.
Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties
concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening,
please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.
An ASSA ABLOY Group brand
80-YMD1-0130-999 (09-12)
Using enclosed template, mark door as
illustrated at desired lock height and correct
backset.
Mark Center
for 2-1/8" Hole
High Side of
Door Bevel
Mark Center
for 1" Hole
Drill 2-1/8" hole through both sides of the
door as shown and 1" dia. hole into front
face of the door. Be certain holes are
perpendicular.
Bore 1" dia.
Hole Second
Bore 2-1/8"
Hole First
Deadbolt needs to be
extended at all times
during installation.
Insert deadbolt in hole, keeping it
parallel to face of the door and scribe
line around face plate. Remove deadbolt
and chisel out scribed area to depth of
5/32" or until face is flush with door
edge. Insert deadbolt and fasten with
two deadbolt screws (#8-32 x 3/4").
With deadbolt extended, install cylinder
housing with cylinder in place (but without a
key in the cylinder) and with the tailpiece in line
with the tailpiece slot in the deadbolt.
TAILPIECE
1-3/8" Thick Door
1. Measure door thickness.
2. If the tailpiece needs to be
shortened; grip the tailpiece with
pliers on both sides of the score
mark and twist to break off. METAL JAMB
404
Strike
Strike Box
Fasten strike with
3/4" long screws.
WOOD JAMB
Long screws next
to door stop
7/32"
7/32"
Mark jamb exactly opposite centerline of latch hole. Bore two 1" dia. Holes 7/32"
above and below height line to a depth of 1-1/8". Mortise for strike and box strike.
Install and fasten four screws as illustrated.
NOTE: Drill 1/8" dia. pilot holes for 3/4" long screws, and 5/32" dia. for 3" long screws.
2
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 2010, 2012, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Tailpiece
Double Cylinder
Tailpiece Configuration
NOTE FOR CYLINDER X CYLINDER VERSIONS:
All locks are preset for 1-3/4" door thickness.
For 1-3/8" doors, substitute with shorter tailpieces
provided in poly bag.
An ASSA ABLOY Group brand
80-YMD1-0130-999 (09-12)