
CHAPTER 5
ENGINE
ENGINE REMOVAL.........................................................................................5-1
INSTALLING THE ENGINE.......................................................................5-3
CYLINDER HEAD, CYLINDER AND PISTON ...............................................5-4
REMOVING THE CYLINDER AND PISTON.............................................5-6
CHECKING THE CYLINDER HEAD .........................................................5-6
CHECKING THE CYLINDER AND PISTON..............................................5-7
CHECKING THE PISTON RINGS.............................................................5-8
CHECKING THE PISTON PIN ..................................................................5-9
INSTALLING THE PISTON AND CYLINDER .........................................5-11
KICKSTARTER..............................................................................................5-13
SHEAVES COVER .................................................................................5-13
CHECKING THE KICKSTARTER ...........................................................5-15
INSTALLING THE KICKSTARTER .........................................................5-15
BELT DRIVE .................................................................................................5-16
REMOVING THE SECONDARY PULLEY AND V-BELT ........................5-19
REMOVING THE PRIMARY SHEAVE....................................................5-20
DISASSEMBLING THE SECONDARY PULLEY.....................................5-20
CHECKING THE CLUTCH SHOES ........................................................5-20
CHECKING THE SECONDARY PULLEY...............................................5-21
CHECKING THE V-BELT........................................................................5-22
CHECKING THE PRIMARY PULLEY WEIGHTS....................................5-22
ASSEMBLING THE SECONDARY PULLEY...........................................5-23
INSTALLING THE PRIMARY PULLEY ...................................................5-24
INSTALLING THE BELT DRIVE..............................................................5-25
STARTER CLUTCH AND STARTER MOTOR ............................................5-27
CHECKING THE STARTER CLUTCH ....................................................5-28
INSTALLING THE STARTER CLUTCH ..................................................5-28
TRANSMISSION ...........................................................................................5-30
CHECKING THE TRANSMISSION .........................................................5-32
GENERATOR AND AUTOLUBE PUMP .......................................................5-33
STATOR COIL ASSEMBLY ...................................................................5-33
AUTOLUBE PUMP..................................................................................5-34
REMOVING THE GENERATOR .............................................................5-35
CHECKING THE AUTOLUBE PUMP......................................................5-35
INSTALLING THE AUTOLUBE PUMP....................................................5-35
INSTALLING THE GENERATOR............................................................5-36
GEN
INFO
SPEC
CHK
ADJ
CHAS
ENG
CARB
ELEC
TRBL
SHTG
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