Zest 4 Leisure Noah's Arbour User manual

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
CAUTION: CONSTRUCTION INVOLVES HEAVY LIFTING AND WORKING AT HEIGHT.
SUITABLE SAFETY PRECAUTIONS TO BE TAKEN.
IF YOU DO NOT CONSIDER YOURSELF A COMPETENT DIY PERSON,
WE RECCOMEND THAT YOU SEAK PROFESSIONAL HELP TO CONSTRUCT THIS PRODUCT.
V2
Assembly Instructions
Noah’s Arbour
(W x D x H) 2.16m x 1.78m x 2.36m
PLEASE KEEP THESE INSTRUCTIONS
Pressure Treated products should not be treated with any other
products for the first month
Code: 15214
4 PERSON BUILD

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Noah’s Arbour Assembly Instructions
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
Fixings Quantity
80mm Bolt 4
55mm Screw 58
60mm Screw 16
80mm Screw 16
100mm Screw 26
120mm Screw 4
Noah’s Arbour Pack List
Item Description Quantity
A Base Rail 2
B Post 4
C Floor Panel 1
D Back Panel 2
E Notched Cover Board 2
F Trellis Panel 2
G Roof Support Beam 2
H Seat Support 4
J Seat 2
K Roof Panel 2
L Horizontal Roof Brace 2
M Diagonal Roof Brace 4
N Roof Capping 1
P Fascia 4
Q Finial 2
R Table Top 1
S Table Leg 2
T Centre Brace 1
T

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
1. Ensuring notch in Post (B) is outermost, (see inset fig 1a), attach to 1 no. Base Rail (A) using 2no. 100mm
screws, (see Fig 1a). Similarly attach 1no. Post (B) to opposite end of Base Rail (B), (see Fig 1b).
Repeat procedure for remaining 2no. Posts (B) and 1no. Base Rail (A).
2. Set out 1no. Post/Base Rail assembly and Floor Panel (C), as shown in Fig 2. Ensure Floor Panel (C) is
central along Base Rail (B) and attach to Base Rail (B) using 5no. 55mm screws ( 1 no. 55mm screw per
alternate board).
Repeat procedure for opposite end of Floor Panel (C) and remaining Post/Base Rail assembly.
3. Position 1no. Back Panel (D) alongside Floor Panel (C) and against Posts (B), as shown in Fig 3a and fix to
Posts (B) using 2no. 80mm screws. (1no. 80mm screw per post).
Attach Back Panel (D) to Base Rails (A) using 2no. 80mm screws (1no 80mm screw per base rail).
(See Fig 3b)
Repeat procedure on opposite side for remaining Back Panel (D).
4. Locate Notched Cover Board (E) to top of Base Panel (D) and onto Posts (B) (see Fig 4a). Pre Drill holes
prior to fixing using 3no. 55mm screws (1no. 55mm screw per end and 1no. 55mm screw centrally (see
Figs 4a &4b).
Repeat procedure for remaining Notched Cover Board (E) on opposite side.
5. Position 1no. Trellis Panel (F) between Posts (B). Ensure Trellis Panel (F) is flush with back of Posts (B)
and that top of Trellis Panel (F) is aligned with base of notch in Posts (B). Attach using 4no. 55mm screws
(2no. screws per post) (see Fig 5).
Repeat procedure for remaining Trellis Panel (F) on opposite side.
6. Place 1no. Roof Support Beam (G) centrally above Trellis Panel (F) and into notches in Posts (B). Fix into
Posts (B) using 4no. 60mm screws (2no. screws per post) (see Figs 6a & 6b).
Repeat procedure for remaining Roof Support Beam (G) on opposite side.
7. Attach 1no. Seat Support (H) to 1no. Seat (J) as shown in Fig 7a using 2no. 60mm screws. Attach
second Seat Support (H) to opposite end of Seat (J), using 2no. 60mm screws (see Fig 7b).
Repeat procedure for remaining 2no. Seat Supports (H) and Seat (J).
8. Place 1no. seat assembly (H/J) against Back Panel (D) (see Fig 8a) and fix through Back Panel (D) using
4no. 100mm screws (2no. screws per seat support) (see Fig 8b).
Repeat procedure for remaining seat assembly on opposite side.
9. Set out 2no. Roof Panel (K) as shown in Fig 9a. Align bolt holes at either end of Horizontal Roof Brace
(L) with corresponding bolt holes in Roof Panels (K) (see Fig 9a) and insert 2no. 80mm bolts. Attach
washers and nuts but do not over tighten at this stage (see Fig 9b).

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
9. (contd.)
Postion 2no. Diagonal Roof Braces(M) centrally on Horizontal Roof Brace (L) as shown in Fig 9c. Attach
to Horizontal Roof Brace (L) using 2no. 100mm screws (1no. screw per Diagonal Roof Brace (M)). Attach
Diagonal Roof Braces(M) to Roof Panels (K) using 2no. 55mm screws (1no. screw per Diagonal Roof
Brace (M)). (See Fig 9c & 9d).
Repeat procedure for remaining Horizontal Roof Brace (L) and Diagonal Roof Braces (M) on opposite side
of Roof Panels (K).
10. Fix Roof Panels (K) to each other using 6no. 100mm screws (2no. per end and 2no. to centre). (See Fig
10).
11. Fix Roof Capping (N) to roof assembly using 6no. 55mm screws (2no. screws either end and 2no. to cen-
tre). (See Fig 11).
12. Place roof assembly on seat assembly ensuring notches in Roof Panels (K) locate onto Roof Support
Beams (G). Fix using 4no. 120mm screws (1no. 120mm screw per corner) (See Figs 12a & 12b).
13. Attach 1no. Fascia (P) to roof assembly using 3no. 55mm screws. See fig 13a. Similarly fix second Fascia
Board (P) to roof assembly. (See Fig 13b).
Repeat procedure for remaining 2no. Fascias (P) on opposite side of roof assembly.
14. Attach Finial (Q) to Fascias (P) using 4no. 55mm screws (see Fig 14). Similarly attach remaining Finial (Q)
to Fascias (P) on opposite side of roof assembly.
15. Attach 1no. Table Legs (S) to Table Top (R) using 4no. 80mm screws (2no. screws per leg). (See Fig 15a).
Place Centre Brace (T) between Table Legs (S) and fix centrally using 4no. 80mm screws (2no. screws at
either end). (See Fig 15b).
16. Attach table assembly to Floor Panel (C) using 4no. 55mm screws (2no. per Table Leg). (See Fig 16).
Fully tighten all nuts and bolts at this stage.

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
1a
2
3b
4b
1b
3a
4a
5

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
6a
7a
8a
9a
6b
7b
8b
9b

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
9c
10
12a
13a
9d
11
12b
13b

www.zest4leisure.co.uk | 01352 752555 option 1 | [e-mail]
Please take a few moments to check all pack contents listed
Requires 4 person assembly
Tools required: Cordless Drill, Pozi-drive Bit / Pozi-drive Screwdriver, Adjustable Spanner,
3mm Drill Bit & Drill (all screw holes to be pre-drilled).
14
15b
15a
16
T