ZIEHL STW20K User manual

ZIEHL industrie –elektronik GmbH + Co KG
Daimlerstr.13, 74523 Schwäbisch Hall, Germany
+ 49 791 504-0, [e-mail], www.ziehl.de
Temperature Relays and MINIKA® Mains Monitoring Digital Panelmeters MINIPAN® Switching Relays and Controls Measuring Transducers Grid- and Plant Protection
Operating Manual STW20K
updated: 2019-07-31 / Fu
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- Current Relay for AC-Detection, AND-Evaluation, 3 Transformers

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Table of contents
1General Notes......................................................................................................................................... 3
2Display and controls .............................................................................................................................. 3
3Application and short description......................................................................................................... 3
4Overview of functions............................................................................................................................ 3
5Connecting diagram............................................................................................................................... 4
6Important Information ............................................................................................................................ 4
7Installation .............................................................................................................................................. 5
8Commissioning....................................................................................................................................... 5
9Detailed description ............................................................................................................................... 6
9.1 Tips:............................................................................................................................................... 6
10 Disposal .................................................................................................................................................. 6
11 Error search............................................................................................................................................ 6
12 Technical data ........................................................................................................................................ 7
13 Housing Type K...................................................................................................................................... 8

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1 General Notes
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, commissioning and disposal / recycling are not observed,
the product may not operate safely and may cause a hazard to the life and limb of users and third
parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory
material defect liability rights and to the liability of the buyer for the product that has become unsafe
due to the deviation from the specifications.
2 Display and controls
1. LED green Power On
2. LED red Alarm
3 Application and short description
The current relay STW20K monitors the current in up to 3 lines with current transformers STWA1 (AND
circuit). If there is a current in all 3 monitored lines, the relay (2 change-over contacts) picks up. If there is no
current in at least one of the lines, the relay releases. The relay works in closed circuit current. When voltage
is applied to the STW, the relay signals an alarm until the it has picked up.
Identifies power failure with 1- or 3-phase electrical consumers, e.g. with monitoring of heating elements or
heating installations where a constant heating has to be guaranteed.
A further application is the identification of phase failure, monitoring of fuses, or triggering of operating hours
counters.
If the switching threshold is not reached due to low currents of less than 1 A, the monitored wire should be led
multiple times through the transformer STWA1, STWA1H. Not required inputs have to be connected to a
occupied input.
4 Overview of functions
•3 current transformers STWA1
•AND-evaluation
•relay output 2 CO
•Switching point approx. AC 1 A
•LED-display for power on and alarm
•housing design K

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5 Connecting diagram
6 Important Information
DANGER!
Hazardous voltage!
Will cause death or serious injury. Turn off and lock out all power
supplying this device before working on this device.
To use the equipment flawless and safe, transport and store properly, install and start professionally and
operate as directed.
Only let persons work with the equipment who are familiar with installation, start and use and who have
appropriate qualification corresponding to their function. They must observe the contents of the instructions
manual, the information which are written on the equipment and the relevant security instructions for the
setting up and the use of electrical units.
The equipment is built according to EN and checked and leave the plant according to security in perfect
condition. If, in any case the information in the instructions manual is not sufficient, please contact our
company or the responsible representative.
To maintain this condition, you must observe the safety instructions in this instruction manual titled
“Important Information”. Failure to follow the safety instructions may result in death, personal injury, or
property damage to the equipment itself and other equipment and facilities.
Instead of the industrial norms and regulations written in this instruction manual valid for Europe, you must
observe out of their geographical scope the valid and relevant regulations of the corresponding country.

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DANGER!
In a non-loaded (open) secondary circuit of the current transformer STWA1 high
voltages are induced at the secondary terminals.
For primary currents > 16 A, this voltage can be dangerous for human beings.
An "open mode", i.e. operation of the current transformer without secondary wiring,
should be avoided.
Attention!
There may only one conductor be lead through the transformer!
Attention!
The connecting cable can be extended up to 50 m. When laying parallel to
power cables use twisted or shielded cables.
Attention!
The polarity of the current transformer output (white marking on the cable) must be
observed only if several current transformers are connected in series to increase the
sensitivity.
7 Installation
•mount on 35 mm mounting rail according to EN 60715
•wall-mount with 3 x screws M4
•connecting wires refer to the connection plan to prevent miss-operation and malfunction.
8 Commissioning
•Connect the device according to the connection diagram
•Use relay outputs as required
•Connect current transformer STWA1, STWA1H
•Switch on supply voltage
•Relay switches on when current > 1 A flows in all circuits
•Relay turns off when a circuit is disconnected, not connected, or a current < 0.4 A flows.

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9 Detailed description
The current monitor STW20K detects whether one of max. three circuits is interrupted or no current flows.
The device works exclusively with current detection transformers type STWA1, STWA1H. This transformer
supplies a voltage signal of approx. 1.5 V at 1 A. This voltage is fed to a comparator in AND circuit. If voltage
is applied to all inputs, the built-in relay is switched on and the contacts 11, 14 and 21, 24 are closed. If an
input is without voltage, the relay switches off and the contacts 11, 12 and 21, 22 are closed, the led alarm
lights up red.
If the switching threshold is not reached at low currents below 1 A, the monitored conductor must be routed
through the transformer several times.
9.1 Tips:
Limit too high (current in wire too low):
•Loop through wire several times
Limit too low (small loads shall not be recognized)
•Connect a resistor (0,25 W / 200 V) in parallel to the current transformer STWA1(H)
➢- - resistor 750 Ohm = enhancement by factor 2x
➢- - resistor 330 Ohm = enhancement by factor 4x
➢- - resistor 150 Ohm = enhancement by factor 10x
Because of high tolerances we recommend to determine the best value by try out.
10 Disposal
Disposal should be carried out properly and in an environmentally friendly manner in accordance with legal
provisions.
11 Error search
•LED Power On is off
Make sure that supply voltage is connected correctly (+/-) to terminals A1/A2 and correspond with the
voltage on type plate.
•Check that the current transformers are correctly connected and the terminal voltage is > AC 1.5V.
The load must be switched on.
•Check that only 1 live conductor has passed through the converter. Only 1 conductor per converter
can be monitored.
See also „Tips:“ under item Detailed description

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12 Technical data
Rated supply voltage Us
DC/AC 24 –240 V 0/50/60 Hz
Tolerance
DC 20.4 - 297 V AC 20 - 264 V 45 -62 Hz
Power consumption
< 1 W < 4 VA
Input
Transformer
1-3 STWA1 or STWA1H
Rated thermal continuous current Icth
AC 100 A
Thermal rated short-time current Ith
AC 300 A for 10 s
Limits
operating mode
On, Off
Switching threshold on
Ion ≥ AC 1 A
Switching threshold Off
Ion ≤ AC 0.4 A
tolerance
± 20 %
delay
< 300 ms
Off delay
< 300 ms
Output relay K1, K2 (Alarm 1, 2)
2 x 1 change over contact
Switching voltage
max. AC 300 V; DC 300 V
min. voltage / current
12 V 10 mA
conventional thermal current Ith
max. 5 A
Switching power max. AC cos φ = 1
1250 VA 250 V * 5 A
Utilization category
Rated operational current
AC-15 Ie = 3 A Ue = 250 V
Rated operational voltage
DC-13 Ie = 2 A Ue = 24 V
DC-13 Ie = 0.4 A Ue = 120 V; Ie = 0.2 A Ue = 240 V
Recommended fuse NO
4 A time-lag or miniature circuit-breaker MCB B4
Recommended fuse NC
3,15 A time-lag
Test conditions
EN 61010-1
Rated impulse voltage
4000 V
Overvoltage category
III
Pollution degree
2
Rated insulation voltage Ui
300 V
On-period
100 %
EMC-tests
EN 61326-1 industrial environment
Emission
EN 61326-1; CISPR 11 Class B
Immunity
EN 61326-1
Electrical fast transient/burst
EN 61000-4-4 ±4.5 kV
Pulse 5/50 ns, f = 5 kHz, t = 15 ms, T = 300 ms
Surge immunity
IEC 61000-4-5 ±1 kV
Installation conditions
Permissible ambient temperature
-20 °C ... +65 °C
Permissible storage temperature
-20 °C …+70 °C
Installation height
< 2000 m over N.N.
Climatic conditions
5-85% rel. F., no condensation
Permissible wiring temperature
-5 °C …+70 °C
Vibration resistance EN 60068-2-6
2 … 13.2 Hz ±1 mm 13.2 ... 100 Hz 1 g
2…25 Hz ±1.6 mm 25 ... 150 Hz 5 g

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Housing
Type K
Dimension (H x W x D)
75 x 22.5 x 115 mm
Width
1 TE
Connection type
Screw terminals/spring terminals
Connection properties solid-/stranded wire
1 x 0.5 mm2–2.5 mm2 / AWG 22 - 14
Stranded wire with ferrules (insulated ferrules)
1 x 0.14 mm2–1.5 mm2 / AWG 28 - 16
Stripping length / Tightening Torque
8 mm / 0,5 Nm
Protection class housing / terminals
IP40 / IP 20
Mounting
Snap mounting on 35 mm standard rail EN60715 or
M4 screws (additional bar not included)
Mounting position
any
Weight
app. 120 g
Subject to technical changes
13 Housing Type K
1 Bottom
2 Top
3 Bolt
4 Screw
5 Holes for screw mounting