
INHALT / INDEX
ZIPPER MASCHINEN GmbH www.zipper-maschinen.at 3
ZI-MD500HST
11.3 Remaining risk factors ..................................................................................................................................................................... 33
12 ASSEMBLY........................................................................................................................................................33
12.1 Assembly...................................................................................................................................................................................................34
12.1.1 ZI-MD500HST....................................................................................................................................................................................................................34
13 OPERATION .....................................................................................................................................................35
13.1 Operating instructions..................................................................................................................................................................... 35
13.2 Function of components................................................................................................................................................................ 35
13.3 Start up ......................................................................................................................................................................................................36
13.3.1 Fill in engine oil................................................................................................................................................................................................................ 36
13.3.2 Refuel...................................................................................................................................................................................................................................... 36
13.3.3 Check hydraulic oil........................................................................................................................................................................................................ 37
13.4 Operation..................................................................................................................................................................................................37
13.4.1 Start Engine ....................................................................................................................................................................................................................... 37
13.4.2 Idle speed ............................................................................................................................................................................................................................ 37
13.4.3 Stop the engine............................................................................................................................................................................................................... 37
13.4.4 Dump box lifting and lowering ZI-MD500HST ..........................................................................................................................................38
14 MAINTENANCE ..............................................................................................................................................38
14.1 Maintenance plan ...............................................................................................................................................................................39
14.2 Cleaning ....................................................................................................................................................................................................39
14.3 Engine ........................................................................................................................................................................................................39
14.3.1 Engine oil exchange..................................................................................................................................................................................................... 39
14.3.2 Check hydraulic oil....................................................................................................................................................................................................... 40
14.4 Gearbox..................................................................................................................................................................................................... 40
14.4.1 Check gearbox oil.......................................................................................................................................................................................................... 40
14.5 Clutch...........................................................................................................................................................................................................41
14.6 Steering ......................................................................................................................................................................................................41
14.7 Tracks..........................................................................................................................................................................................................42
14.7.1 Tightening...........................................................................................................................................................................................................................42
14.7.2 Replacing tracks .............................................................................................................................................................................................................42
14.8 Air filter.......................................................................................................................................................................................................43
14.9 Storage.......................................................................................................................................................................................................43
14.10 Disposal .....................................................................................................................................................................................................43
15 TROUBLESHOOTING.................................................................................................................................44
16 PRÓLOGO (ES).............................................................................................................................................. 45
17 SEGURIDAD.................................................................................................................................................... 46
17.1 Uso conforme a las especificaciones.......................................................................................................................................46
17.1.1 Aplicaciones prohibidas / aplicaciones indebidas peligrosas..........................................................................................................46
17.2 Instrucciones de seguridad...........................................................................................................................................................47
17.3 Riesgos residuales...............................................................................................................................................................................48
18 MONTAJE ......................................................................................................................................................... 49
18.1Ensamblaje..............................................................................................................................................................................................49
18.1.1 ZI-MD500HST....................................................................................................................................................................................................................49
19 FUNCIONAMIENTO.................................................................................................................................... 50
19.1 Instrucciones de funcionamiento.............................................................................................................................................. 51
19.2 Funciones de los componentes .................................................................................................................................................. 51
19.3 Puesta en marcha................................................................................................................................................................................51
19.3.1 Revisar el nivel de aceite ............................................................................................................................................................................................ 51
19.3.2 Repostaje ............................................................................................................................................................................................................................. 52
19.3.3 Comprobar el aceite hidráulico............................................................................................................................................................................ 52
19.4 Manejo........................................................................................................................................................................................................ 52
19.4.1 Arranque del motor...................................................................................................................................................................................................... 52
19.4.2 Marcha en vacío .............................................................................................................................................................................................................. 53
19.4.3 Parada del motor............................................................................................................................................................................................................ 53
19.4.4 Subir y bajar el volquete ZI-MD500HST..........................................................................................................................................................54
20 MANTENIMIENTO ....................................................................................................................................... 54
20.1 Trabajos de mantenimiento y programa de mantenimiento.................................................................................54
20.2 Limpieza.................................................................................................................................................................................................... 55