ZURN AQUASPEC Z81000 SERIES User manual

AQUASPEC FAUCETS
MODEL – Z81000 SERIES
SINGLE CONTROL FAUCET
TECHNICAL INFORMATION
FLOW: 2.2 GPM [7.6 L] VARIABLE ORIFICEAERATOR*
MAXIMUM PRESSURE: 125PSI
CARTRIDGESTYLE: CERAMICDISC MIXINGCARTRIDGEWITHTEMPERATURELIMITSTOP
*OTHERAERATORSAVAILABLE BYREQUEST
INSTALLATION INSTRUCTIONS
1. MOUNT GASKET (ITEM #6) ONTO SHANKS OF FAUCET BODY (ITEM #5).
2. PLACE FAUCET WITH GASKET ON SINK THROUGH PRE-DRILLED MOUNTING HOLES IN SINK.
3. SECURE FAUCET (ITEM #5) TO SINK USING MOUNTING NUTS (ITEM #7A). DO NOT OVER
TIGHTEN.
4. INSTALL HANDLE (ITEM #1A).
4.1. REMOVE COLORED HOT/COLD INDEX (ITEM #1C) FROM HANDLE BY PRESSING OUT FROM
UNDERSIDE OF HANDLE (ITEM #1A).
4.2. LOOSEN SETSCREW (ITEM #1B) USING 3/32” ALLEN WRENCH.
4.3. SLIDE HANDLE ONTO STEM OF CERAMIC MIXING CARTRIDGE (ITEM #4).
4.4. TIGHTEN SETSCREW (ITEM #1B) USING 3/32” ALLEN WRENCH. DO NO OVERTIGHTEN.
4.5. PRESS COLORED HOT/COLD INDEX (ITEM #1C) INTO HANDLE.
5. ATTACH LAVATORY SUPPLIES TO SHANKS WITH RISER NUTS (ITEM #7B).
6. OPTIONAL: POP-UP DRAIN (-P)
GRID STRAINER DRAIN (-G)
INSTALL POP-UP DRAIN OR GRID STRAINER DRAIN IN SINK OUTLET AND PLUMB WASTE
CONNECTION.
7. TURN SUPPLY WATER ON AND OPERATE FAUCET CHECKING FOR LEAKS.
8. INSTALLAERATOR INTO FAUCET AND HAND TIGHTEN INTO FAUCET SPOUT. IT MAY BE
NECESSARY TO REMOVE AND CLEAN THE AERATOR AT START UP.
MAINTENANCE
1. YOUR ZURN FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH
SOAPAND WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE
ACIDS OR TOILET BOWL CLEANER AS THEY WILL DAMAGE THE FINISH.
2. AQUASPEC FAUCETS CONTAIN CERAMIC MIXING CARTRIDGES WHICH REQUIRE NO
MAINTENANCE. TO REMOVE AND REPLACE THE CARTRIDGE:
2.1. REMOVE HOT/COLD INDEX BUTTON (ITEM #1C) BY CAREFULLY PRYING LOOSE FROM
UNDERSIDE OF HANDLE (ITEM #1A).
2.2. LOOSEN SET SCREW (ITEM # 1B) IN HANDLE.
2.3. REMOVE HANDLE FROM CARTRIDGE STEM.
2.4. LOOSEN AND REMOVE CARTRIDGE CAP (ITEM # 2).
2.5. LOOSEN AND REMOVE CARTRIDGE RETAINING NUT (ITEM #3).
2.6. PULL CERAMIC MIXING CARTRIDGE (ITEM #4) BY PULLING ON STEM WHILE WIGGLING
FROM SIDE-TO-SIDE.
2.7. INSTALL NEW CARTRIDGE USING THE ALIGNMENT PINS FOR PROPER ORIENTATION AND
PROPER SEATING IN THE FAUCET BODY.
2.8. REINSTALL HANDLE ASSEMBLY BY REVERSING STEPS 2.1 THROUGH 2.5.
3. TEMPERATURE LIMIT ADJUSTMENT – THE Z81000 FAUCET MAY BE ADJUSTED TO LIMIT THE
MAXIMUM OPERATING TEMPERATURE.
PAGE 1 OF 3
Form # CF1040 Date: 12/20/06
C.N. No. 105499 Rev. A

3.1. REMOVECERAMICMIXINGCARTRIDGE (ITEM#4)PER MAINTENANCE INSTRUCTIONS2.1
THROUGH 2.6 ABOVE.
3.2. REMOVE RED TEMPERATURE LIMIT RING FROM BLUE MIXING CARTRIDGE.
3.3. ROTATE RED TEMPERATURE LIMIT RING CLOCKWISE TO INCREASE MAXIMUM
TEMPERATURE OR COUNTERCLOCKWISE TO DECREASE MAXIMUM TEMPERATURE. RED
TEMPERATURE LIMIT RING IS MARKED WITH ARROWS AND +/- TO INDICATE DIRECTION OF
ROTATION AND EFFECT ON MAXIMUM TEMPERATURE.
3.4. REPLACE RED TEMPERATURE LIMIT RING IN DESIRED ORIENTATION.
3.5. REINSTALL HANDLE ASSEMBLY BY REVERSING STEPS 2.1 THROUGH 2.5.
3.6. TEST MAXIMUM TEMPERATURE FOR ACCEPTABILITYAND REPEAT STEPS 3.1 THROUGH
3.5 IF NECESSARY.
REPAIR PARTS
G66685 SINGLE CONTROL HANDLE ASSEMBLY
G60502 MOUNTING HARDWARE
G66686 CERAMIC MIXING CARTRIDGE
TROUBLE SHOOTING GUIDE
PROBLEM CAUSE SOLUTION
NO WATER COMES OUT
OF FAUCET SPOUT. ALL
SUPPLIES ARE ON.
CARTRIDGE
RETAINING NUT TOO
LOOSE
REMOVE FAUCET
HANDLE. TIGHTEN
CARTRIDGE RETAINING
NUT. DO NOT OVER
TIGHTEN. TIGHTEN UNTIL
NUT IS SNUG
AERATOR IS CLOGGED. REMOVE AERATOR. REMOVE
DEBRIS AND REINSTALL
AERATOR.
WATER DEFLECTS AT
AN ANGLE FROM THE
FAUCET SPOUT
AERATOR HAS DEBRIS REMOVE AERATOR. REMOVE
DEBRIS AND REINSTALL AERATOR.
FAUCET LEAKS FROM
UNDER FAUCET HANDLE.
ALL SUPPLIES ARE ON.
PAGE 2 OF 3
ZURN INDUSTRIES, INC.
COMMERCIAL BRASS OPERATIONS
2640 SOUTH WORK STREET
FALCONER, N.Y. 14733
PHONE: [phone] FAX: [phone]
WORLD WIDE WEB: www.zurn.com
Form# CF1040 Date: 12/20/06
C.N. No. 105499 Rev. A

PAGE 3 OF 3
Item Part Number Description Qty.
1 G66685 Handle Assembly 1
1A 92025001 Handle 1
1B 92024001 Set Screw 1
1C 92023001 Index 1
2 92026001 Cartridge Cap 1
3 92027001 Retaining Nut 1
4 G66686 CartridgeAssembly 1
5 G66687 Body Assembly 1
6 92041001 Gasket 1
7 G60502 Mounting Hardware 1
7A 59530002 Mounting Nut 2
7B 59532001 1/2" NPSM Riser Nut 2
8 G63505 13/16"-27 MaleAerator - 2.2 GPM 1
Form# CF1040 Date: 12/20/06
C.N. No. 105499 Rev. A