ZURN AQUASPEC Z86500 Series User manual

AQUASPEC FAUCETS
MODEL - Z86500 SERIES
CENTERSET METERING
TECHNICALINFORMATION
FLOW: 0.25 GPC MAXIMUM; PRESETAT FACTORYTO 10 SECOND @ 80 PSIADJUSTABLE
MAXIMUM PRESSURE: 125 PSI
MAXIMUM TEMPERATURE: 180OFF
®
INSTALLATION INSTRUCTIONS
1. THE WATER SUPPLYLINE MUST BE THOROUGHLY FLUSHED BEFORE FAUCETINSTALLATION.
2. REMOVEFAUCETBODYFROMCARTONANDPLACE FAUCETONSINK.
3. ATTACHMOUNTINGNUTS (#7A)ONTO SHANKSFROM UNDERSINK.
4. HAND TIGHTENMOUNTING NUTS(#7A). DO NOTOVERTIGHTEN, YOUCOULD DAMAGETHE FIXTURE.
5. ATTACHLAVATORYSUPPLYTOTHE OUTLETOFTHESUPPLYSTOPAND CONNECTTOFAUCETWITH RISER NUT
(#7B).
6. OPTIONAL- POP-UP(-P)/ GRIDSTRAINER (-G)/HANDICAP OFFSETGRID DRAIN(-GH):
INSTALL POP-UPOR GRID STRAINER IN SINK OUTLETAND PLUMB WASTE CONNECTION.
7. TURN SUPPLY WATER ONAND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS
8. INSTALL SPRAYOUTLET(#6) INTO FAUCETAND HANDTIGHTEN.
9. METERINGCARTRIDGEIS FACTORYPRESET FORA10 SECONDCYCLEAT80 PSI,IFADJUSTMENTIS
NECESSARY,SEE“ADJUSTINGTHE FLOW”SECTION(PAGE2).
PAGE 1 OF 4
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Form# CF102 Date: 4/2/07
C.N. No. 106044 Rev. M
IMPORTANTTHEWATERSUPPLYLINESMUSTBETHOROUGHLY FLUSHED BEFORE INSTALLATIONTOPREVENT
FOREIGNMATTERANDDEBRISFROMCLOGGINGAND/ORDAMAGINGINTERNALCOMPONENTSANDTHEREBYPREVENTING
THEFAUCETFROMFUNCTIONINGPROPERLY
IMPORTANTTHEFAUCETHASAN INTEGRALSHANK FILTERASSEMBLYINSTALLEDINTHEBODYUNDER THEMETERING
CARTRIDGETOPREVENTFOREIGNMATTERANDDEBRISFROM DAMAGINGTHEFAUCET.THEINTEGRALFILTERMAYBE
REMOVEDTOBE BACK-FLUSHEDANDCLEANEDIFINSUFFICIENT FLOWISDETECTED.THEINTEGRALSHANKFILTER
ASSEMBLY MUSTBERE-INSTALLEDAFTERSERVICINGTOENSUREPROPER FUNCTIONINGOFTHEMETERINGCARTRIDGE.
- CAN USE QUARTER TURN CERAMIC DISK CARTRIDGE

MAINTENANCE
1. YOURZURNAQUASPECFAUCETHASAHIGHLYPOLISHEDNICKELCHROME PLATEDFINISH. CLEANWITH SOAP AND
WATER ORA MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USEACIDS OR TOILET BOWL CLEANER
ASTHEY WILL DAMAGETHEFINISH.
2. METERING CARTRIDGE (#3) REMOVALAND REPLACEMENT
2.1. REMOVE COLORED INDEX BUTTON (#1D) FROM HANDLES (#1A + #1B)
2.2. LOOSEN SET SCREWS (#1C) IN HANDLE WITH 3/32” ALLEN WRENCH
2.3. PULLUP ON HANDLE TO REMOVE FROM STEM (#2C) OF HANDLE NUTASSEMBLY (#2)
2.4. REMOVE HANDLE NUTASSEMBLY(#2) USING 1-1/8” HEX 6-POINT SOCKET
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCETBODY (#4). IT MAYBE NECESSARYTO OPEN
THE SUPPLY STOP SLIGHTLY TOALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UPWARD.
2.6 INSPECTMETERINGCARTRIDGE (#3)FOR WORNPARTS,DAMAGEDPARTSANDANYCONTAMINATIONTHAT
MAY BEPREVENTINGTHEMETERINGCARTRIDGEFROMMOVING FREELYOR SEATING. OTHERTHAN
CLEANINGANY TRAPPED DEBRIS, THEREARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE.
CONTAMINATEDOR DAMAGEDMETERING CARTRIDGEASSEMBLIES SHOULD BEREPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. TIGHTEN CAP (#2G) WITH 1-1/8” HEX 6-POINT SOCKET
UNTILNO WATER IS LEAKING FROM UNDER THE HANDLE NUTASSEMBLYWHEN THE FAUCET IS RUNNING.
HOLD DOWN HANDLES (#1A+ #1B) WHILE TIGHTENING SET SCREW (#1C) TO ENSURE PROPER SEATING
3. IT MAY BE NECESSARYTO REPLACE OR BACK FLUSH THE INTEGRALSHANK FILTER ANDAERATOR PERIODICALLY
TO REMOVE COLLECTED SEDIMENTAND DEBRIS
3.1. INTEGRALSHANK FILTER(#4) IS REMOVED USINGA1/4”ALLEN WRENCH.
REPLACEMENTPARTS
HANDLENUTASSEMBLY G60561
METERINGCARTRIDGEASSEMBLY G61754
HANDLEASSEMBLY G61830
INTEGRALSHANKFILTER G67787
AIR DELIGHTS,INC.
9974 SWARCTIC DR
BEAVERTON, OR 97005
PHONE: [phone] FAX: [phone]
www.airdelights.com
ADJUSTING THE FLOW ON ZURN METERING FAUCET
1. METERINGFAUCETSARE FACTORYPRESETFORA10SEC. CYCLEAT80 PSI.
2. ACTUATE FAUCET3 TO 5 TIMESTO REMOVEANYTRAPPED AIR INTHE SUPPLY LINE OR FAUCET
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSEADJUSTMENT
NUT (#2F)
4. INCREASE CYCLE TIME BY TIGHTENINGADJUSTMENTNUT (#2F) 1/2TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENINGADJUSTMENT NUT1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BYACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2C)
PAGE 2 OF 4
InstallationInstructionsarerevisedfrequently.
Please access websitefor thelatestrevision.
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Form# CF102 Date: 4/2/07
C.N. No. 106044 Rev.M

PAGE 3 OF 4
Z86500PICTURED
Item Part Number Description Qty.
1 G61830 Dual Metering Handle Assembly 1
1A 60601002 Cold Metering Handle 1
1B 60601001 Hot Metering Handle 1
1C 62705001 Setscrew 2
1D G60562 Metering Index Buttons - H, C 1
60460001 Hot Index 1
60460002 Cold Index 1
2 G60561 Handle Nut Assembly 2
2A 60465001 E-Ring 1
2B 60451003 Stem 1
2C 60450001 Spring Seat 1
2D 60447001 Spring 1
2E 60446001 Adjustment Nut 1
Item Part Number Description Qty.
2F 60452001 Cap 1
2G 60456001 Stem Housing 1
2H 62499107 O-Ring 1
2I 60458001 O-Ring Retainer 1
3 G61754 Metering Cartridge Ass’y 2
3A 81121001 O-Ring 1
3B 81241001 Washer 1
4 G67787 Integral Shank Filter 2
5 92109001 4" [102mm] Centerset Body 1
6 G63561 13/16"-27 Male Spray Outlet - 0.25 GPC 1
7 G60502 Mounting Hardware 1
7A 59530002 Mounting Nut 2
7B 59532001 1/2" NPSM Riser Nut 2
Form# CF102 Date: 4/2/07
C.N. No. 106044 Rev. M

Metering Faucet Trouble Shooting Guide
Problem Cause Solution
PAGE 4 OF 4 Form# CF102 Date: 4/2/07
C.N. No. 106044 Rev. M
No water dispensing
from faucet.
Faucet is shutting
off to quickly
Faucet is running
too long.
Open supply stops.
Remove aerator to clean and/or replace.
Shut off water supply. Remove filter assembly
to clean and/or replace. Filter may be located externally
on supply stops, or internally within faucet body under
metering cartridge. Reference parts list included with
fauet for filter style.
Remove handle using 3/32” Allen wrench. Rotate timing
nut down (CW) to lengthen handle stroke and increase
cycle time.
Replace metering cartridge G61754 per Installation and
Maintenance guide.
Replace metering cartridge G61754 per Installation and
Maintenance guide.
Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.
Install 1.0 GPM or 0.5 GPM aerartor. Cycle time may be
too long with aerator’s > 1.0 GPM
Replace metering cartridge G61754 per Installation and
Maintenance guide.
Supply stops not open.
Aerator contaminated.
Filter assembly
contaminated.
Timing nut requires
adjustment.
Damaged Schrader valve
stem in center of
metering cartridge.
Metering cartridge is overly
contaminated or damaged.
Timing nut requires
adjustment.
Aerator is not installed or
incorrect aerator installed.
Metering cartridge is overly
contaminated or damaged.
Faucet will not
shut off.
Faucet is making
noise at shutoff.
Handles becoming loose
with normal usage.
Install 1.0 GPM or 0.5 GPM aerator. Facuet may not shut
off with aerator’s > 1.0 GPM.
Tighten handle nut using 1-1/8” hex 6 point socket to
create seal and seat metering cartridge. Do not over
tighten.
Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.
Replace metering cartridge G61754 per Installation and
Maintenance guide.
Ensure filter assembly with flow control orifice is installed.
Shut off water supply. Remove filter assembly to clean
and/or replace. Filter may be located externally on sup-
ply stops, or internally within faucet body under metering
cartridge. Reference parts list included with faucet for
filter style.
Gradually back off flow rate on supply stops to reduce
pressure at metering cartridge until noise has been elimi-
nated.
Loosen set screw in handle with 1/8” Allen wrench. While
pressing down on handle to seat on handle nut stem,
retighten set screw in handle.
Aerator is not installed
or incorrect aerator
installed.
Handle nut is not
adequately tightened
Timing nut requires
adjustment.
Metering cartridge is
overly contaminated or
damaged.
Water hammer due to
pressure and piping
configuration.
Excessively high water
pressure (> 80 psi).
Handle not seated
properly when installed.