ZURN plumbSMART ZEMS Series User manual
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LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase.
Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided we are notied in writing of such defect and the
goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall
not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive
remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his
intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability
is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to a period of three years and
shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT
AquaFlush®, AquaVantage® ,
and MetroVantage®
Connected ZEMS Series
Sensor-Operated Flushometer
for Water Closets and Urinals
Installation,
Operation,
Maintenance,
and
Parts
Manual
ZEMS6200-W1
ZEMS6203-W1
ZEMS6003-W1
ZEMS6003AV-W1
ZEMS6000-W1
ZEMS6000AV-W1
This Page Intentionally Left Blank
FV666 Rev. F 11/11/22
Page 1
Overview:
a superior user experience in both form and function.
Important Safety Information:
• Flush all water lines prior to making connections.
Features:
• ®TPE Diaphragm
Chloramine resistant
Dual seal
• ®Piston
Chloramine resistant
•
•
•
• Control stop
Sweat solder kit
•
High back pressure
One piece hex coupling nut
• Internal seals
•
•
•
• Endpoint
Specications:
Sensor Range:
Power Type: Hardwired
Voltage:
Operating Water Pressure:
manufacturer for details.
Operating Temperature: 35°F to 104°F [2°C to 40°C]
FV666 Rev. F 11/11/22
Page 2
Prior to Installation:
•
•
•
• Before installing your Zurn®
NOTE: The information in this manual is subject to change at any time without notice. Installations may
be performed at dierent times of construction by dierent individuals. For this reason, these instructions
should be left on-site with the facility or maintenance manager.
Electronic Emission Notices:
undesired operation.
•
•
•
•
FV666 Rev. F 11/11/22
Page 3
Phillips Head
Flush Connection
Flush Connection
for Water Closet
Hand DrillMeasuring Tape
Bit
Sweat Solder Connection
with Cast Wall Flange
Control Stop
Enclosure and Endpoint
4X
4X
Sensor Power Supply Cable
Parts List
Required Tools
Smooth Jawed
Wrench
Flat Head
Sheetrock Saw
FV666 Rev. F 11/11/22
Page 4
Sweat Solder Adapter Installation Instructions
measurement. Deburr by chamfering O.D. and I.D of end of water
supply pipe.
NOTE: Before installation, turn o water supplies to existing xture and remove ushometer if replacing an existing device.
Finished
Wall
Water Supply Pipe
Center Line
of Fixture
Spud
114“
Sweat Solder
Set Screw
Wall Escutcheon
Distance to
Measure
2. Slide threaded sweat solder adapter onto water supply pipe until
water supply pipe.
secure it in place.
supply line by opening the
control stop. Turning clockwise
will close the control stop.
2 Gallon
1. Install control stop assembly by threading it onto water supply
sealing compound or pipe tape to male NPT thread on sweat
solder adapter only.
.
2.
may be present in the line. Close the control stop once the
Control Stop Installation Instructions
FV666 Rev. F 11/11/22
Page 5
Tailpiece
Locking Nut
Control Stop
Snap Ring
the tailpiece. Ensure that the locking nut and locking snap ring
are also present on the tailpiece.
Flush Valve Installation Instructions
Tube Nut
Spud Nut
Slip Gasket
Rubber Gasket
Spud Escutcheon
Slide the tube nut, spud nut, slip gasket, rubber gasket and
locking nut with a wrench.
stop.
DO NOT
details.
Vacuum Breaker & Flush Connection Installation Instructions
FV666 Rev. F 11/11/22
Page 6
Actuator Installation Instructions
1. Cut out through wall openings as shown.
3±18
38
Center line of
Height of
1 34Hole
Through Wall
Top Of Fixture
3. Install actuator escutcheon to the actuator pipe. Do not tighten
setscrew at this time.
back through top opening.
5. With escutcheon loose and handle port washer installed, push
cables and cable supply tube into wall. The actuator must be
6. Push escutcheon back to wall and tighten setscrew.
FV666 Rev. F 11/11/22
Page 7
Sensor and Endpoint Installation Instructions
•
•
Power Cable
1.
side of the Connected ZEMS electronics enclosure.
2.
screws clockwise on wire clamp to secure power cable in
place.
Main
These steps should only be performed by a licensed electrician.
3. Connect power cord with Wago connector as outlined on the
tions.
4.
in parallel as shown in the diagram below, and should be
crimp lugs.
5.
exposed electrical wiring.
ii
Mini Junction Box
Power
Endpoint
Endpoint
Endpoint
white trace
FV666 Rev. F 11/11/22
Page 8
Tighten
Tighten
7. Mount the box into drywall cutout. Hold enclosure to the wall
and tighten the two included fasteners attached to blue box.
6. Feed motor cable from actuator to enclosure. Connect the
connector exiting the backside of enclosure.
wrench.
FV666 Rev. F 11/11/22
Page 9
CALIBRATION INSTRUCTIONS FOR ZEMS-W1
1.
2. PRESS and HOLD button for 10 seconds or until the
3.
4. PRESS and HOLD button when LED starts blinking.
5.
6. Set target at desired distance (no less than 18” from
sensor face.
7.
8.
blink or a solid LED for 5 seconds.
9.
10.
Verify Calibration for Closet Installations
1.
recalibrate to a shorter range.
2.
3. If LED blinks while door is opening, recalibrate to a
and urinal installations. If this factory setting does not
Activating the Motor Actuator with the Sensor
indicating the sensor has recognized the target. If the
lights will occur. This indicates that the target has been
Customized Sensor Range Setting
Recommended brown
cardboard target
Recommended Distance Settings
22” from Sensor Face
Water Closet
Calibrating to a distance less then 18” from sensor face
•
• The suggested cleaning of chrome plated surfaces is simply to clean them with mild soap and water, then dry. Commercial
•
•
Care and Cleaning Instructions
FV666 Rev. F 11/11/22
Page 10
Troubleshooting: ZEMS-W1 Flush Valve
Problem Possible Cause Corrective Action
Connect the wires.
Sensor lens is dirty. Clean lens.
The infrared sensor or the actuator is out
of order.
Contact distributor for replacement.
Sensor is faulty.
Replace sensor.
Replace power supply.
Sensor does not recognize a user.
Power supply is disrupted.
Replace urinal piston with proper closet piston.
pressure for satisfactory performance.
Trip mechanism not seating properly due to
foreign material between trip mechanism and seat.
Disassemble parts and rinse thoroughly.
mechanism to seal.
range. Steps should be taken to increase the line pressure.
Water splashes out of
Flush is not considered
Fixture is contributing to noise.
Piping system is source of noise. High pressure in the system can sometimes be controlled by the stop
shock arrestors, loose pipes, improper size pipes, etc. In these cases
the building engineer should be consulted.
no user present.
Sensor lens is dirty. Clean lens.
Power supply output is out of tolerance.
Diaphragm Valves
Damaged diaphragm.
Piston Valves
Damaged piston.
Diaphragm Valves
Replace urinal diaphragm with proper closet diaphragm.
Piston Valves
Replace urinal piston with proper closet piston.
FV666 Rev. F 11/11/22
Page 11
Problem Possible Cause Corrective Action
Endpoint
communicating.
Double check power connections and supply.
Power cable was not connected. Ensure that cable is securely connected.
Gateway disconnected. See gateway troubleshooting.
functioning.
Wiring error in power cable. Ensure that cable is securely connected.
actuates, but does not
register on portal.
IR sensor not connected to endpoint. Connect IR sensor to endpoint.
Gateway
Gateway appears
online and LoRa light is
not registering on the
page.
Power cycle gateway.
Gateway is powered up
Gateway was disabled in Senet. Call customer support.
Contact organization IT department.
Gateway is not powered. Power gateway.
Portal
High daily use alerts.
Endpoint is not appearing
on portal.
communicating alert.
See endpoint troubleshooting. See endpoint troubleshooting.
Gateway is at extreme limit of communication
range.
Water usage does not
match reported usage.
Not paired with correct product type. Call customer support.
Not enough water pressure. Call building maintenance.
Call customer support.
Gateway is at extreme limit of communication
range.
Push button assembly is
leaking.
Replace piston assembly.
Troubleshooting: Endpoint, Gateway, & Portal
FV666 Rev. F 11/11/22
Page 12
AquaFlush®, AquaVantage® and MetroVantage® Repair Kits
1
2
44
45
3
4
5
6
7
16
17
18
19
20
21
22
23
24
26
27
31
32
33
34
35
36
37
38
39
46
47
40
28
29
30
25
8
9
10
11
12
42
43
13
41
14
15
48
FV666 Rev. F 11/11/22
Page 13
MetroVantage Cover and Repair Kits Product No.
, Item 13
Main Seat, Item 10
Water Closet Kit – 1.6 GPF
Water Closet Kit – 3.5 GPF, Items
Adjustable Tailpieces Product No.
Tailpiece Locking Ring, Item 25
Coupling Nut
Connected ZEMS Repair Kits Product No.
ZEMS Escutcheon, Item 14
Series,
ZEMS Sensor Power Supply Cable, 20’, Item 46
Flush Connections and Spud Coupling Kits Product No.
Control Stop Repair Kit and Parts Product No.
Sweat Solder Connection
AquaFlush & AquaVantage
Cover and Repair Kits Product No.
, Items 9
Water Closet Kit – 1.6 GPF
Water Closet Kit – 3.5 GPF, Items
AquaVantage®Rebuild Kits Product No.
AquaFlush & Aqua Vantage
Repair Part – Inside Part Product No.
Part Identication
1.
2.
3.
4.
5.
6. Diaphragm Repair Kit
7. Trip Mechanism
8.
9.
10. Main Seat
11. Internal Kit
12.
13.
14. ZEMS Escutcheon
15.
16.
17.
18. Spud Nut
19. Spud Friction Washer
20.
21. Spud Escutcheon
22. Tailpiece
23. Snap Ring
24.
25. Locking Ring
26.
27. Piston Seal
28. Piston
29. Stop Spring
30.
31. Piston Guide
32. Guide Holder
33.
34. Stop Cap
35.
36.
37.
38.
39.
40. Setscrerw for Cast Wall Escutcheon
41. Cast Wall Escutcheon
42.
Endpoint
43.
44.
45.
46. ZEMS Sensor Power Supply Cable, 20’
47.
48.
Patent zurn.com/patents
US 1.855.ONE.ZURN CANADA 1.877.892.5216
ZURN.COM
Rev. F | Date: 11/11/22 | C.N. No. 144844 | Prod./Dwg. No. FV666
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