ZURN AQUASPEC Z86500-XL-P Series User manual

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 6/25/2018 C.N. No. SAN008311 Prod. | Dwg. No. CF1193
AQUASPEC FAUCETS
MODEL - Z86500-XL SERIES
CENTERSET METERING
TECHNICAL INFORMATION
®
1. THE WATER SUPPLY LINE MUST BE THOROUGHLY FLUSHED BEFORE FAUCET INSTALLATION.
2. REMOVE FAUCET BODY FROM CARTON AND PLACE FAUCET ON SINK.
3. ATTACH MOUNTING NUTS (#7) ONTO SHANKS FROM UNDER SINK.
4. HAND TIGHTEN MOUNTING NUTS (#7). DO NOT OVER TIGHTEN, YOU COULD DAMAGE THE FIXTURE.
5. ATTACH LAVATORY SUPPLY TO THE OUTLET OF THE SUPPLY STOP AND CONNECT TO FAUCET WITH RISER NUT
(#8).
6. REMOVE MAINTENANCE TAG FROM SPOUT END AND ATTACH TO SHANK OF FAUCET UNDER SINK FOR FUTURE
REFERENCE.
7. OPTIONAL - POP-UP (-P)/ GRID STRAINER (-G)/HANDICAP OFFSET GRID DRAIN (-GH):
INSTALL POP-UP OR GRID STRAINER IN SINK OUTLET AND PLUMB WASTE CONNECTION.
8. INSTALL SPRAY OUTLET (#6) INTO FAUCET AND HAND TIGHTEN.
9. TURN WATER SUPPLY ON AND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS.
10. METERING CARTRIDGE IS FACTORY PRESET FOR A 10 TO 15 SECOND CYCLE AT 80 PSI, IF ADJUSTMENT IS
NECESSARY, SEE “ADJUSTING THE CYCLE TIME” SECTION (PAGE 2).
IMPORTANT THE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS
IMPORTANT THE FAUCET HAS AN INTEGRAL SHANK FILTER ASSEMBLY INSTALLED IN THE BODY UNDER THE
METERING CARTRIDGE TO PREVENT FOREIGN MATTER AND DEBRIS FROM DAMAGING THE FAUCET. THE INTEGRAL
FILTER MAY BE REMOVED TO BE BACK-FLUSHED AND CLEANED IF INSUFFICIENT FLOW IS DETECTED. THE INTE-
GRAL SHANK FILTER ASSEMBLY MUST BE RE-INSTALLED AFTER SERVICING TO ENSURE PROPER FUNCTIONING OF
THE METERING CARTRIDGE.
*
*
FLOW: 0.25 GPC MAXIMUM; PRESET AT FACTORY TO 10 TO 15 SECONDS @ 80 PSI ADJUSTABLE
MAXIMUM PRESSURE: 80 PSI
MAXIMUM TEMPERATURE: 140OF
*INSTALLATION INSTRUCTIONS
FILTER REPLACEMENT
1) Remove handle and cartridge
2) Remove filter with
14
" Allen wrench
3) Replace or clean filter, re-install filter
4) Install cartridge and handle
(SEE OTHER SIDE FOR ADDITIONAL
INSTRUCTIONS)
INSTRUCTION GUIDELINES
1) Flush supply lines thoroughly before installing faucet.
2) Install 1.0 or 0.5 GPM spray outlet only, hand tighten.
3) See under handle for run time adjustment.
Need Help? 1-800-997-3876 or visit www.zurn.com
(SEE OTHER SIDE FOR ADDITIONAL INSTRUCTIONS)
FILTER
(G68020)
SHANK
Remove this tag and place on supply line Remove this tag and place on supply line
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 6/25/2018 C.N. No. SAN008311 Prod. | Dwg. No. CF1193
MAINTENANCE
1. YOUR ZURN AQUASPEC FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP
AND WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL
CLEANER AS THEY WILL DAMAGE THE FINISH.
2. METERING CARTRIDGE (#3) REMOVAL AND REPLACEMENT.
2.1. REMOVE COLORED INDEX BUTTON (#1D) FROM HANDLES (#1A + #1B).
2.2. LOOSEN SET SCREWS (#1C) IN HANDLE WITH 3/32” ALLEN WRENCH.
2.3. PULL UP ON HANDLE TO REMOVE FROM STEM (#2B) OF HANDLE NUT ASSEMBLY (#2).
2.4. REMOVE HANDLE NUT ASSEMBLY (#2) USING 1-1/8” HEX 6-POINT SOCKET.
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCET BODY (#5). IT MAY BE NECESSARY TO
OPEN THE SUPPLY STOP SLIGHTLY TO ALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UP-
WARD.
2.6 INSPECT METERING CARTRIDGE (#3) FOR WORN PARTS, DAMAGED PARTS AND ANY CONTAMINATION
THAT MAY BE PREVENTING THE METERING CARTRIDGE FROM MOVING FREELY OR SEATING. OTHER THAN
CLEANING ANY TRAPPED DEBRIS, THERE ARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE.
CONTAMINATED OR DAMAGED METERING CARTRIDGE ASSEMBLIES SHOULD BE REPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. TIGHTEN CAP (#2F) WITH 1-1/8” HEX 6-POINT SOCKET
UNTIL NO WATER IS LEAKING FROM UNDER THE HANDLE NUT ASSEMBLY WHEN THE FAUCET IS RUNNING.
HOLD DOWN HANDLES (#1A + #1B) WHILE TIGHTENING SET SCREW (#1C) TO ENSURE PROPER SEATING.
3. IT MAY BE NECESSARY TO REPLACE OR BACK FLUSH THE INTEGRAL SHANK FILTER (#4) AND AERATOR (#6) PERI-
ODICALLY TO REMOVE COLLECTED SEDIMENT AND DEBRIS.
3.1. INTEGRAL SHANK FILTER(#4) IS REMOVED USING A 1/4” ALLEN WRENCH.
REPLACEMENT PARTS
HANDLE NUT ASSEMBLY G60561
METERING CARTRIDGE ASSEMBLY G61754
HANDLE ASSEMBLY G61830
INTEGRAL SHANK FILTER G68020
ADJUSTING THE CYCLE TIME ON ZURN METERING FAUCET
1. METERING FAUCETS ARE FACTORY PRESET FOR A 10 TO 15 SEC. CYCLE AT 80 PSI.
2. ACTUATE FAUCET 3 TO 5 TIMES TO REMOVE ANY TRAPPED AIR IN THE SUPPLY LINE OR FAUCET
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSE ADJUSTMENT
NUT (#2E)
4. INCREASE CYCLE TIME BY TIGHTENING ADJUSTMENT NUT (#2E) 1/2 TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENING ADJUSTMENT NUT 1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BY ACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2B)
Installation Instructions are revised frequently.
Please access website for the latest revision.
*

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 6/25/2018 C.N. No. SAN008311 Prod. | Dwg. No. CF1193
Z86500-XL PICTURED Z86500-XL-P PICTURED
Item Part Number Description Qty.
1 G61830 Dual Metering Handle Assembly 1
1A 60601002 Cold Metering Handle 1
1B 60601001 Hot Metering Handle 1
1C 62705001 Setscrew 2
1D G60562 Metering Index Buttons - H, C 1
60460001 Hot Index 1
60460002 Cold Index 1
2 G60561 Handle Nut Assembly 2
2A - E-Ring 1
2B - Stem 1
2C - Spring Seat 1
2D - Spring 1
2E - Adjustment Nut 1
2F - Cap 1
2G - Stem Housing 1
2H - O-Ring 1
2I - O-Ring Retainer 1
3 G61754 Metering Cartridge Assembly 2
3A
58155020 O-Ring 1
3B 81241001 Washer 1
4 G68020 Integral Shank Filter 2
5 92950003 4” [102mm] Centerset Body 1
6 G63561 13/16”-27 Male Spray Outlet - 0.25 1
7 G68042 Mounting Nut 1
8 G68043 1/2” NPSM Riser Nut 1
Item Part Number Description Qty.
1 G61830 Dual Metering Handle Assembly 1
1A 60601002 Cold Metering Handle 1
1B 60601001 Hot Metering Handle 1
1C 62705001 Setscrew 2
1D G60562 Metering Index Buttons - H, C 1
60460001 Hot Index 1
60460002 Cold Index 1
2 G60561 Handle Nut Assembly 2
2A - E-Ring 1
2B - Stem 1
2C - Spring Seat 1
2D - Spring 1
2E - Adjustment Nut 1
2F - Cap 1
2G - Stem Housing 1
2H - O-Ring 1
2I - O-Ring Retainer 1
3 G61754 Metering Cartridge Assembly 2
3A
58155020 O-Ring 1
3B 81241001 Washer 1
4 G68020 Integral Shank Filter 2
5 92950004 4” [102mm] Centerset Body 1
6 G63561 13/16”-27 Male Spray Outlet - 0.25 1
7 G68042 Mounting Nut 1
8 G68043 1/2” NPSM Riser Nut 1
9 60505001 Pop-up Drain Assembly 1

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ZURN INDUSTRIES, LLC 5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax [phone]
In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax [phone]
Rev. C Date: 6/25/2018 C.N. No. SAN008311 Prod. | Dwg. No. CF1193
METERING FAUCET TROUBLE SHOOTING GUIDE
PROBLEM CAUSE SOLUTION
No water dispens-
ing from faucet.
Supply stops not open. Open supply stops.
Aerator (item 6) contami-
nated.
Remove aerator (item 4) to clean and/or replace.
Filter assembly (item 4)
contaminated.
Shut off water supply. Remove lter assembly
to clean and/or replace. Filter located internally
within faucet body under metering cartridge.
Faucet is shutting
off too quickly.
Adjustment nut (item 2E)
requires adjustment.
Remove handle (item 1) using 3/32” Allen
wrench. Rotate adjustment nut (item 2E) down
(CW) to lengthen handle stroke and increase
cycle time.
Metering cartridge (item
#3) is damaged.
Replace metering cartridge (item 3) G61754 per
Installation and Maintenance guide, page 2
Faucet is running
too long or will not
shut off.
Adjustment nut (item 2E)
requires adjustment.
Remove handle (item 1) using 3/32” Allen
wrench. Rotate adjustment nut (item 2E) up
(CCW) to shorten handle stroke and decrease
cycle time.
Metering cartridge (item
3) is overly contaminated
or damaged.
Replace metering cartridge (item 3) G61754 per
Installation and Maintenance guide, page 2
Aerator (item 6) is not in-
stalled or incorrect aerator
(item 6)
installed.
Install 1.0 GPM or 0.5 GPM aerator (item 6).
Facuet may not shut off with ow rate > 1.0
GPM.
Handle nut (item 2) is not
adequately tightened.
Tighten handle nut (item 2) using 1-1/8” hex 6
point socket to create seal and seat metering
cartridge. Do not over tighten.