ZURN AquaSense ZTR6200-WS1-DF User manual

WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et eets néfastes sur la reproduction - www.P65Warnings.ca.gov
Power Options:
Battery (Standard)
-LL (Long Life Battery)
-HW (Hardwired using 7.6 VDC Power Supply Input)
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase.
Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided we are notied in writing of such defect and the
goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall
not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive
remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his
intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability
is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to a period of three years and
shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT
Water Closet Models:
ZTR6200-ONE 1.1 gpf
ZTR6200EV 1.28 gpf
ZTR6200-WS1 1.6 gpf
ZTR6200-WS1-DF 1.6/1.1 gpf
Urinal Models:
ZTR6203-ULF 0.125 gpf
ZTR6203-QRT 0.25 gpf
ZTR6203-EWS 0.5 gpf
ZTR6203-WS1 1.0 gpf
AquaSense®
ZTR Series
Automatic Sensor-Operated Piston
Type Flushometer for Water Closets
and Urinals
Installation,
Operation, Maintenance
and Parts Manual
Compliance:
• ADA Compliant - Operational Controls
• WaterSense Compliant

FV541 Rev. AD 11/08/22
Page 1
ZTR Series Flush Valve Package Contents
Required Tools
ZTR6200 ZTR6203
V
alve Assembly
Spud/Flush
Connection
Vacuum Breaker
Vacuum Breaker
Tube
Cast Wall Escutcheon
Vandal Cover
Stop Valve
Sweat Kit
Valve Assembly
Batteries
Spud/Flush
Connection
Vacuum Breaker
Vacuum Breaker
Tube
Cast Wall Escutcheon
Vandal Cover
Stop V
alve
Sweat Kit
Batteries
3/32”, 5/64”
Allen Wrench
(Supplied)
Flat Head
Screwdriver
Non-toothed
Wrench
Optional Accessories
N
G
A
M
I
C
E
T
G
A
M
Magic Magnet
P6900-AT-MAG

FV541 Rev. AD 11/08/22
Page 2
Prior to Installation:
• The ZTR ushometer is designed to operate optimally between 25 psi (running) to 80 psi (static) water pressure (172 to 552
kPa). Higher running pressure may be required for some xtures. Consult xture manufacturer for details.
• When installing a ushometer, it is important that the ush volume matches the requirements of the plumbing xture.
• To protect chrome nish, do not use toothed tools to install or service the ushometer.
• Before installing your Zurn® Aqua-FIT® Faucet: the items listed below should already be installed on site.
- Closet
- Fixture carrier
- Drain line
- Water supply line
Overview:
Zurn Aqua-Sense® ZTR Series Flushometer o󰀨ers two models (closet/urinal) in a variety of ow rates. The ZTR design is
a chrome plated brass body with an automatic sensor-operated piston-type valve. The ushometer incorporates a ltered
bypass, high back pressure vacuum breaker, adjustable tailpiece, spud coupling, ange for top spud connection and
a mechanical override pushbutton (MOB) for alternative ushing methods. The control stop has internal siphon-guard
protection, vandal resistant stop cap, sweat solder kit, and cast wall ange with set screw. All internal and external gaskets
and seals are chloramine resistant.
NOTE: The information in this manual is subject to change at any time without notice. Installations may
be performed at di󰀨erent times of construction by di󰀨erent individuals. For this reason, these instructions
should be left on-site with the facility or maintenance manager.
Specications:
Voltage: 6 VDC Series [4 “AA” (Alkaline or Lithium) and/or external power option]
Sensor Range: Factory set for user at end of elongated bowl or eld adjustable by installer
Important Safety Information:
• Installer is responsible for ensuring the product is installed and conforms to all plumbing codes and ordinances.
• Do not convert or modify this Zurn product yourself. All warranties will be voided.
• Water supply lines must be sized according to building designer in order to provide adequate water supply for each xture.
• Flush all water lines prior to making connections.

FV541 Rev. AD 11/08/22
Page 3
Sweat Solder Adapter Installation Instructions - STEP 1
STEP 1.1
Measure distance from nished wall to the center line of the xture
spud. If necessary, cut water supply pipe 1-1/4” shorter than this
measurement. Deburr by chamfering O.D. and I.D of end of water
supply pipe.
STEP 1.3
Measure distance from nished wall to rst thread of sweat solder
adapter. If necessary, cut chrome cover tube this length.
STEP 1.4
Slide wall escutcheon over chrome cover tube and slide both
items over water supply pipe. Press wall escutcheon ush against
nished wall and tighten set screw with hex wrench (supplied) to
secure it in place.
STEP 1.2
Slide threaded sweat solder adapter onto water supply pipe until
shoulder stops on end of pipe. Then sweat-solder the adapter to
water supply pipe.
STEP 2.1
Install control stop assembly by threading it onto water supply pipe
and tightening with a smooth jawed wrench. Apply thread seal-
ing compound or pipe tape to male NPT thread on sweat solder
adapter only.
Prior to turning on main water supply line ensure all stop valves
are closed o󰀨 tight by using a athead screwdriver and turning
the stop valve adjustment screw clockwise.
Apply sealing
compound here
Control Stop Installation Instructions - STEP 2
Using a athead screwdriver, turning
counterclockwise, ush supply line
by opening the control stop. Turning
clockwise will close control stop.
STEP 2.2
When all stop valves are properly connected to the water supply
line and water pressure is available open the control stop using a
athead screwdriver and turning the stop valve adjustment screw
counterclockwise.
Allow the water supply line to ush any debris or sediment that may
be present in the line.
Close the control stop once the lines are completely ushed.
Figure 1 Figure 2
NOTE: Before installation, turn o󰀨 water supplies to existing xture and remove ushometer if replacing an existing device.
Sweat Solder Adapter
Set Screw
Chrome Cover Tube
Wall Escutcheon
Finished Wall
Water Supply Pipe
C of Fixture Spud
L

FV541 Rev. AD 11/08/22
Page 4
STEP 3.1
Prior to attaching ush valve to control stop(A) inspect and verify
that the O-ring (C) is located within the O-ring groove at the tailpiece.
Ensure the locking nut (D) and locking snap ring (E) are also present
on the tailpiece. See Figure 3.
STEP 3.2
Lubricate O-ring with water if necessary and carefully insert ush
valve tailpiece into the control stop valve to ensure O-ring remains
seated. Tighten locking nut using a smooth jawed wrench. See
Figure 4.
Flush Valve Installation - STEP 3
STEP 3.3
Determine the length of vacuum breaker tube required to join the
ush valve and xture spud, and cut if necessary. See Figure 5.
Figure 5
Remove Sensor Cap (Applies to all versions) - STEP 4
Solenoid
connecting wire
Figure 6
STEP 4.1
Use the 3/32” Allen Wrench to loosen the internal set screw until
it stops. Screw will retract into the base to eliminate loss.
STEP 4.2
Rotate cap clockwise and pull cap up to remove.
STEP 4.3
Disconnect black solenoid plug before accessing batteries.
STEP 3.4
Assemble and secure the vacuum breaker tube assembly and spud
nut assembly to the ush valve and xture spud by hand tightening
the spud nut and vacuum breaker tube nut.
Adjust and plumb the valve assembly. Tighten all connections with
smooth jawed wrench and turn on water supply at the control stop.
See Figure 5.
Figure 3
BA
E
C
D
A
B
D
Figure 4
Water Closet Urinal
DO NOT cut vacuum breaker tube shorter than 6” below
the -C-L- indicator mark, as vacuum breaker must be 6” above
the xture. Consult plumbing Codes & Regulations for specic
details.
DO NOT use pipe sealant or plumbing grease on any valve
component or coupling with the exception of the Control Stop
Inlet! Ensure Vacuum Breaker does not twist or warp when
tightening Vacuum Breaker Tube Nut.

FV541 Rev. AD 11/08/22
Page 5
STEP 5A.2
Connect sealed battery housing to sensor lens via RED connectors
by aligning arrows and pressing together.
Battery Installation (Applies to battery and -LL versions only) - STEP 5A
STEP 5B.1
Route 10’ power supply cable (supplied) through the wall escutcheon
(supplied), wire supply tube (supplied) and the opening on the back
of sensor cap.
STEP 5A.1
Remove sealed battery housing from sensor cap and remove top
of sealed battery housing by loosening the knurled screw by hand
or with a at head screwdriver. Insert four batteries (supplied) into
sealed battery housing and ensure the batteries are inserted in
the correct orientation. Reattach top to the sealed battery housing.
Figure 10
STEP 5A.3
Reattach the sensor cap and tighten cap screws.
Only use one battery type for installation. DO NOT mix and
match Standard (Alkaline) and Long Life (Lithium) Batteries.
Utilize open space within the sensor cap to store the connected RED
power connectors and BLACK solenoid connectors. See Figure 8.2.
Insert sealed battery housing into sensor cap. Ensure sticker on
top of sealed battery housing is oriented properly with the WHITE
arrow pointing toward the sensor lens. See Figure 8.1.
Hardwire Installation (Applies to -HW versions only) - STEP 5B
Hand-tighten wire supply tube into the back of the sensor cap.
Slide wall escutcheon along wire supply tube until it is against the
sensor cap.
Reattach the sensor cap to the ushometer valve body while
ensuring wire supply tube is properly inserted into thru-hole in wall.
Tighten the set screw using 3/32” Allen wrench to secure sensor
cap. Slide wall escutcheon ush with wall and secure using set
screw and Allen wrench (supplied).
Connect power supply cable to sensor lens via RED connectors by
aligning arrows and pressing together.
Figure 9


Figure 8.1
Figure 7 Figure 8.2

FV541 Rev. AD 11/08/22
Page 6
STEP 5B.2
Cut RED power connector from end of power supply cable not
connected to the Sensor Cap and strip back the wire insulation by
minimum of 1/4”.
STEP 5B.3
Secure RED wire to Posive (+) and BLACK wire to Negave (-)
screw terminals on HW6.
Connect ZTR-HW directly to HW6 Power Converter. (Recommended if one to two ZTR ush valves are powered by one HW6.)
Optional Junction Box (recommended when three or more ZTR ush valves utilize one HW6)
Figure 13
-MJ
-HW6
18 AWG (MIN)
MAX LENGTH 40’
Figure 11 Figure 12

FV541 Rev. AD 11/08/22
Page 7
STEP 6.1
Remove vandal-resistant cover with allen wrench from control
stop (if present) and turn control stop clockwise to turn o󰀨 the
water supply.
STEP 6.2
Press and hold the manual override button for 3 seconds to
release any residual pressure.
Figure 14 Figure 15
STEP 6.3 (For Hardwired Only)
Loosen set screw in wall escutcheon and slide escutcheon
against the sensor cap
STEP 6.4
Use a 5/64” allen wrench to remove the two cap screws from
the sensor cap and remove the sensor cap. See Figure 17.
Disconnect black solenoid plug.
Metal Sensor Cap Retrot Installation Instructions
STEP 6.5 (For Hardwired Only)
Disconnect the red sensor plug and loosen the wire supply tube.
Remove both the wire supply tube and escutcheon. Keep for
metal sensor cap installation.
STEP 6.6
Remove the 4 sockets screws shown in Figure 18 using a M3
allen wrench and discard the screws
Figure 17
Solenoid
connecting
wire
Figure 16
Wall
Escutcheon
Wire Supply Tube
Figure 18
Right-hand Orientation
Left-hand Orientation
Remove
Remove
Remove
Remove

FV541 Rev. AD 11/08/22
Page 8
STEP 6.7
Note socket screw pockets in the ring insert and place over
remaining 2 socket screws See Figure 19.
STEP 6.8
Ensure ring insert set screws align with valve body holes shown
in Figure 20. Hand start the 4 new sockets screws(included) into
the ring insert. Tighten screws in the torque sequence shown on
Figure 21.
STEP 6.9
Remove sealed battery housing from sensor cap and remove top
of sealed battery housing by loosening the knurled screw by hand
or with a at head screwdriver. Insert four batteries (supplied)
into sealed battery housing and ensure the batteries are inserted
in the correct orientation. Reattach top to the sealed battery
bousing.
STEP 6.10
Connect sealed battery housing to sensor lens via RED
connectors by aligning arrows and pressing together.
Utilize open space within the sensor cap to store the connected
RED power connectors and BLACK solenoid connectors per the
sticker on the battery housing. See Figure 24.
Insert sealed battery housing into sensor cap. Ensure sticker on
top of sealed battery housing is oriented properly with the WHITE
arrow pointing toward the sensor lens. See Figure 23.
Figure 21
1
3
4
2
Tightening Sequence
Figure 20Figure 19
Figure 22 Figure 23


Figure 24

FV541 Rev. AD 11/08/22
Page 9
STEP 6.11 (For Hardwired Only)
Route 10’ power supply cable through the wall escutcheon, wire
supply tube, and the opening on the back of the metal sensor
cap.
Hand-tighten wire supply tube into the back of the sensor cap.
Slide wall escutcheon along wire supply tube until it is against the
sensor cap.
Connect the power supply cable to the sensor lens via the RED
connectors by aligning the arrows and pressing together.
STEP 6.12
Align set screw hole in sensor cap with key way in ring insert and
place sensor cap on valve body.
Rotate sensor cap counter clockwise until the set screw is visible
in the sensor cap hole and the sensor is facing forward. Using
the 3/32” allen wrench(provided) rotate the set screw clockwise
to secure the cap.
Courtesy Flush
A courtesy ush can be enabled for the ZTR ushometer where
the valve will automatically ush at a specied interval based on
customer preference. Simply manipulate Dips witches #2 and #3
located on the Sensor Lens found on the inside of the Sensor Cap
to change the courtesy ush interval.
Dip Switch Settings (when necessary)
Courtesy Flush Interval Dipswitch #2 Dipswitch #3
Disabled (Default Seng) ON ON
24 hours ON OFF
48 hours OFF ON
72 hours OFF OFF
Dual Flush Option (If Equipped)
The dual ush option can be enabled by turning switch #1 to
the ON position.
Note: The ZTR Dual Flush must be originally ordered with the
dual ush option. Regular single ush valves will not function
in dual ush mode.
Figure 25 Figure 26
Figure 27
1 2 3 4 5 6 7
ON
OFF

FV541 Rev. AD 11/08/22
Page 10
STEP 1.1
Place the Zurn Magic Magnet (optional accessory: P6900-AT-
MAG) against the cap at the lower right corner of the Zurn logo
under the sensor lens. Hold in place until the valve automatically
ushes and the red LED light ashes two (2) times. Remove
Magic Magnet from ush valve. The valve has entered calibrate
mode.
Test new calibrated sensor range using targets of various
material types/textures to ensure calibration accuracy. Verify
that sensor range does not detect stall doors or other reective
surfaces.
Sensor Range Adjustment (when necessary)
STEP 1.2
Place light-colored target at desired detection range away from
sensor. After 10 more LED ashes followed by a double ash
and/or ush the new detection range will be calibrated and set.
Accessing Piston Kit
1.) Turn o󰀨 water supply and press manual override button to relieve
all water pressure.
2.) Remove valve cap to expose ring insert. Using the M3 Allen
Wrench remove the 4 screws and the ring insert.
3.) Remove the remaining 2 screws and the solenoid ange.
4.) Remove the piston kit from the valve body and inspect for
damage to the seals or debris in the orice. Excessive build up of
debris may occur on lter screen.
• Do not use any abrasive or chemical cleaners to clean the ushometer.
• ONLY use mildly warm soapy water, and then wipe the device dry with a clean/soft towel or cloth.
• Upon cleaning other areas of the restroom, be sure the sensor lenses are protected from other cleaning chemicals/solvents to
prevent potential damages to the sensor and/or electronics.
Cup Seal
Face Seal
Orice
Filter
Screen
Care and Cleaning Instruction
Figure 28
N
G
A
M
I
C
E
T
G
A
M
STEP 1.2
STEP 1.1

FV541 Rev. AD 11/08/22
Page 11
TROUBLE SHOOTING GUIDE
For further assistance with troubleshooting, visit http://www.zurn.com/
PROBLEM INDICATOR POTENTIAL CAUSE SOLUTION
Valve does not
ush
No lights on sensor board Baeries not making contact Remove and reinstall baeries correctly
- See step 5A for reference
Baeries reversed polarity
Sensor ashes (red) every 10
seconds Low baery voltage indicaon Replace baeries - see Step 5A for reference
Sensor ashes (red) every 30
seconds
Connuous target detecon of object
within sensor range
#1 Inspect and clean lens
#2 Idenfy and remove any target from
sensor eld
#3 Reduce sensor range distance (see
page 10 for Sensor Range Adjustment
instrucons.
Sensor detects user but fails
to ush upon exing sensor
range
Baer power level too low to acvate
full ush - sensor board automacally
shuts down to avoid open ush
Replace baeries See Step 5A for refer-
ence
Dirty sensor lens Clean lens unl free of debris
Loose or damaged solenoid connecon Inspect connecon between solenoid
and sensor for proper inseron - step 4
No target detected
Install environment may require ad-
justment of the sensor range from the
factory sengs
Re-calibrate sensor range - see Sensor
Range Adjustment (Figure 28) page 10
Valve does not
shut o water
(connuous ow)
Normal target detecon
Water pressure either too high or too
low
Adjust water pressure to recommended
range:
35 to 80 psi running water pressure
Piston and / or solenoid plugged or
damaged
Remove Piston and / or Solenoid to
examine for damage or plugging.
Clean piston / solenoid orice if
plugged.
Replace solenoid kit if solenoid dia-
phragm is damaged.
Low or no power allowing solenoid to
move to open posion but not enough
power to return to closed posion.
Replace baeries or restore power if
hardwired.
MOB (mechanical override buon) sck-
ing in open posion Replace MOB.
Valve ows low
(short ushing)
Valve does not evacuate
xture
Tailpiece lter is clogged with debris
#1 Turn stop o
#2 Remove valve from stop and xture
#3 Inspect/clean lter (see parts break-
down - Part number 10)
Piston orice is enlarged Replace piston
Flush valve rang does not match xture
ush rang
Replace ush valve to match xture
ush rang
Ghost ushing Flush valve acvates without
target present.
Highly reecve environment Re-calibrate sensor range - see Sensor
Range Adjustment
Sensor range set too far, picking up
other objects.
Connuous ush-
ing
Valve ushes every 30 sec-
onds. Magnet stored in sensor cap. Remove magnet from sensor cap. Do not store magnet in ush valve.
Electronic Control
Board
Cannot adjust sensor range Processor latched
Reset electronics module by removing
cap, disconnect power connector and
shorng terminals together. Reconnect
power, allowing 30 seconds to complete
power up sequence.
DIP switch sengs Conguraon changes to DIP switches
Remove cap from valve and disconnect
power. Move DIP switch to desired posi-
on. Reconnect power, allowing 30 sec-
onds to complete power up sequence.

FV541 Rev. AD 11/08/22
Page 12
Parts Identication
1. Cover screw
2. Valve Cap/Sensor Assembly
3. Solenoid
4. Piston Cover Screws
5. Solenoid Kit
6. Flange O-rings
7. Piston Kit
8. Valve Housing
9. Manual Override Button
10. Filter
11. Valve Assembly
12. Vacuum Breaker
13. Vacuum Breaker Tube
14. Vacuum Breaker Tube Nut
15. Spud Nut
16. Spud Friction Washer
17. Spud Sleeve
18. Spud Escutcheon
19. Setscrew for Control Stop Cover
20. Vandal-Resistant Control Stop
Cover
21. Stop Cap Bonnet
22. Stop Internals
23. Piston Seal
24. Stop Body
25. Sweat Solder Adapter
26. Supply Cover Tube
27. Setscrew for Cast Wall
Escutcheon
28. Cast Wall Escutcheon
29. Hex Wrench
30. Top Valve Cap/Sensor Assembly
31. Battery Housing
32. Hardwired Top Valve Cap/Sensor
Assembly
33. Wire Supply Tube and
Escutcheon
ZTR6200 Series Parts Breakdown (Plastic Cap)
Valve and Components Product No.
Valve Housing, Items 8 & 9 PTR6200-HSA
Solenoid Replacement Kit, Item 3-5 PTR6200-M
Piston Kit (1.1/1.28/1.6 GPF), Item 7 PTR6200-EC
Piston Kit (0.5/1.0 GPF), Item 7 PTR6203-EU
Piston Kit (0.125/0.25 GPF), Item 7 PTR6203-EU-ULF
Manual Override Button Assy, Item 9 PTR6200-24
Flange O-Ring, Item 6 PTR6200-M-RING
Flange Screws, Item 4 PTR6200-M-S
Filter, (1.28/1.6 gpf), Item 10 P6000-FA
Filter, (1.0/0.5 gpf), Item 10 PTR6203-FA
Sealed Battery Housing, Item 31 PTR6200-BATT
Hardwired Cap Product No.
Valve Cap, (1.1 gpf), Item 32
Valve Cap, (1.28 gpf), Item 32
Valve Cap, (1.6 gpf), Item 32
Valve Cap, (1.0 gpf), Item 32
Valve Cap, (0.5 gpf), Item 32
Valve Cap, (0.25 gpf), Item 32
Valve Cap, (0.125 gpf), Item 32
PTR6200-HW-L-1.1
PTR6200-HW-L-1.28
PTR6200-HW-L-1.6
PTR6200-HW-L-1.0
PTR6200-HW-L-0.5
PTR6200-HW-L-0.25
PTR6200-HW-L-0.125
Flush Connections and Spud Coupling Kits Product No.
Flush Connection and Spud Coupling,
Items 15-18
P6000-H
P6003-H
Vacuum Breaker Repair Kit, Items 12 P6000-B-HP
P6003-B-HP
Vacuum Breaker Tube, Item 13 P6000-A-CP
Vacuum Breaker Tube Nut, Item 14 P6000-AA-CP
Control Stop Repair Kit and Parts Product No.
Control Stop Repair Kit for 1” and 3/4”, P6000-C-SD-CP
Includes Items 14-20
Seal Seat for 1” and 3/4”, Includes Item 23 P6000-D42
Sweat Solder Adapter, Includes Item 25 P6000-YBA
Vandal resistant control stop cover
Items 19-20
P6000-VC
Sweat solder kit, Items 25-29 P6000-YBYC
P6003-YBYC
Battery Cap Product No.
Valve Cap, (1.1 gpf), Item 2
Valve Cap, (1.28 gpf), Item 2
Valve Cap, (1.6 gpf), Item 2
Valve Cap, (1.0 gpf), Item 2
Valve Cap, (0.5 gpf), Item 2
Valve Cap, (0.25 gpf), Item 2
Valve Cap, (0.125 gpf), Item 2
PTR6200-L-1.1
PTR6200-L-1.28
PTR6200-L-1.6
PTR6200-L-1.0
PTR6200-L-0.5
PTR6200-L-0.25
PTR6200-L-0.125
19
21
20
22
23
24
25
28
P6000-D-SD
2
12
29
26
9
P6000-YBYC
P6000-C-SD-CP
3
10
6
11
P6000-H
7
1
4
8
30
25
26
27
28
29
18
17
16
15
14
13
18
17
16
15
14
13
P6003-H
27
P6003-YBYC
PTR6200-HW-L
PTR6200-L
32
5

FV541 Rev. AD 11/08/22
Page 13
Parts Identication
1. Ring Insert Assembly
2. Valve Cap/Sensor Assembly
3. Solenoid
4. Piston Cover Screws
5. Solenoid Kit
6. Flange O-rings
7. Piston Kit
8. Valve Housing
9. Manual Override Button
10. Filter
11. Valve Assembly
12. Vacuum Breaker
13. Vacuum Breaker Tube
14. Vacuum Breaker Tube Nut
15. Spud Nut
16. Spud Friction Washer
17. Spud Sleeve
18. Spud Escutcheon
19. Setscrew for Control Stop Cover
20. Vandal-Resistant Control Stop Cover
21. Stop Cap Bonnet
22. Stop Internals
23. Piston Seal
24. Stop Body
25. Sweat Solder Adapter
26. Supply Cover Tube
27. Setscrew for Cast Wall
Escutcheon
28. Cast Wall Escutcheon
29. Hex Wrench
30. Vandal Resistant Top Valve Cap/
Sensor Assembly
31. Battery Housing
32. Vandal Resistant Hardwired Top
Valve Cap/Sensor Assembly
33. Wire Supply Tube and Escutcheon
ZTR6200 Series Parts Breakdown (Metal Cap)
Battery Cap Product No.
Metal Valve Cap, (1.1 gpf), Item 2
Metal Valve Cap, (1.28 gpf), Item 2
Metal Valve Cap, (1.6 gpf), Item 2
Metal Valve Cap, (1.0 gpf), Item 2
Metal Valve Cap, (0.5 gpf), Item 2
Metal Valve Cap, (0.25 gpf), Item 2
Metal Valve Cap, (0.125 gpf), Item 2
Metal Valve Cap Retrot Kit, Item 1, 4, 30 & 31
Metal Valve Cap, (1.6/1.1 gpf), Item 2
PTR6200-L-1.1-VR
PTR6200-L-1.28-VR
PTR6200-L-1.6-VR
PTR6200-L-1.0-VR
PTR6200-L-0.5-VR
PTR6200-L-0.25-VR
PTR6200-L-0.125-VR
PTR6200-L-XX-VR-RF
PTR6200-L-WS1-DF-VR
Valve and Components Product No.
Valve Housing, Items 8 & 9 PTR6200-HSA
Solenoid Replacement Kit for Valves with Metal
Caps, Item 3-5
PTR6200-M
Piston Kit (1.1/1.28/1.6 GPF), Item 7 PTR6200-EC
Piston Kit (0.5/1.0 GPF), Item 7 PTR6203-EU
Piston Kit (0.125/0.25 GPF), Item 7 PTR6203-EU-ULF
Manual Override Button Assy, Item 9 PTR6200-24
Flange O-Ring, Item 6 PTR6200-M-RING
Flange Screws for Valves with Metal Caps, Item 4 PTR6200-M-S-VR
Filter, (1.1/1.28/1.6 gpf), Item 10 P6000-FA
Filter, (1.0/0.5 gpf), Item 10 PTR6203-FA
Filter, (0.25/0.125 gpf), Item 10 PTR6203-FA-LF
Sealed Battery Housing, Item 31 PTR6200-BATT
Hardwired Cap Product No.
Metal Valve Cap, (1.1 gpf), Item 32
Metal Valve Cap, (1.28 gpf), Item 32
Metal Valve Cap, (1.6 gpf), Item 32
Metal Valve Cap, (1.0 gpf), Item 32
Metal Valve Cap, (0.5 gpf), Item 32
Metal Valve Cap, (0.25 gpf), Item 32
Metal Valve Cap, (0.125 gpf), Item 32
Metal Valve Cap Retrot Kit, Item 1, 4, 32 & 33
Metal Valve Cap, (1.6/1.1 gpf), Item 32
PTR6200-HW-L-1.1-VR
PTR6200-HW-L-1.28-VR
PTR6200-HW-L-1.6-VR
PTR6200-HW-L-1.0-VR
PTR6200-HW-L-0.5-VR
PTR6200-HW-L-0.25-VR
PTR6200-HW-L-0.125-VR
PTR6200-HW-L-XX-VR-RF
PTR6200-HW-L-WS1-DF-VR
Flush Connections and Spud Coupling Kits Product No.
Flush Connection and Spud Coupling,
Items 15-18
P6000-H
P6003-H
Vacuum Breaker Repair Kit, Items 12 P6000-B-HP
P6003-B-HP
Vacuum Breaker Tube, Item 13 P6000-A-CP
Vacuum Breaker Tube Nut, Item 14 P6000-AA-CP
Control Stop Repair Kit and Parts Product No.
Control Stop Repair Kit for 1” and 3/4”,
Includes Items 14-20
P6000-C-SD-CP
Seal Seat for 1” and 3/4”, Includes Item 23 P6000-D42
Sweat Solder Adapter, Includes Item 25 P6000-YBA
Vandal resistant control stop cover
Items 19-20
P6000-VC
Sweat solder kit, Items 25-29 P6000-YBYC
P6003-YBYC
19
21
20
22
23
24
25
28
12
29
P6000-D-SD
2
P6000-C-SD-CP
10
6
11
26
9
P6000-YBYC
P6000-H
7
4
8
18
17
16
15
14
13
18
17
16
15
14
13
P6003-H
27
25
26
27
28
29
33
31
P6003-YBYC
1
3
4
1
32
31
PTR6200-L
-XX-VR-RFPTR6200-HW-L
-XX-VR-RF
33
5

This Page Intentionally Left Blank

Patent zurn.com/patents
US 1.855.ONE.ZURN CANADA 1.877.892.5216
ZURN.COM
Rev. AD | Date: 11/08/22 | C.N. No. 144844 | Prod./Dwg. No. FV541