ZURN plumbSMART ZEMS-IS Series User manual
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LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase.
Decorative nishes warranted for one year. We will replace at no costs goods that prove defective provided we are notied in writing of such defect and the
goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall
not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive
remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his
intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability
is expressly excluded. If the products sold hereunder are “consumer products,” the implied warranty of merchantability is limited to a period of three years and
shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT
AquaFlush®, AquaVantage® ,
and MetroVantage®
Connected ZEMS-IS Series
Sensor-Operated Flushometer
for Water Closets and Urinals
Installation,
Operation,
Maintenance,
and
Parts
Manual
ZEMS6200-IS-W1
ZEMS6203-IS-W1
ZEMS6003-IS-W1
ZEMS6003AV-IS-W1
ZEMS6000-IS-W1
ZEMS6000AV-IS-W1
This Page Intentionally Left Blank
FV696 Rev. B 07/29/20
Page 1
Overview:
a superior user experience in both form and function.
Important Safety Information:
• Flush all water lines prior to making connections.
Features:
• ®TPE Diaphragm
Chloramine resistant
Dual seal
• ®Piston
Chloramine resistant
•
•
•
• Control stop
Sweat solder kit
•
High back pressure
One piece hex coupling nut
• Internal seals
•
•
•
Specications:
Sensor Range:
Power Type: Hardwired
Voltage:
Operating Water Pressure:
manufacturer for details.
Operating Temperature: 35°F to 104°F [2°C to 40°C]
FV696 Rev. B 07/29/20
Page 2
Prior to Installation:
•
•
•
• Before installing your Zurn®
NOTE: The information in this manual is subject to change at any time without notice. Installations may
be performed at dierent times of construction by dierent individuals. For this reason, these instructions
should be left on-site with the facility or maintenance manager.
Electronic Emission Notices:
undesired operation.
•
•
•
•
FV696 Rev. B 07/29/20
Page 3
Phillips Head
Flush Connection
Flush Connection
for Water Closet
Hand DrillMeasuring Tape
Bit
Sweat Solder Connection
with Cast Wall Flange
Control Stop
Endpoint
Parts List
Required Tools
Smooth Jawed
Wrench
Flat Head
FV696 Rev. B 07/29/20
Page 4
Sweat Solder Adapter Installation Instructions
measurement. Deburr by chamfering O.D. and I.D of end of water
supply pipe.
NOTE: Before installation, turn o water supplies to existing xture and remove ushometer if replacing an existing device.
Finished
Wall
Water Supply Pipe
Center Line
of Fixture
Spud
114“
Sweat Solder
Set Screw
Wall Escutcheon
Distance to
Measure
2. Slide threaded sweat solder adapter onto water supply pipe until
water supply pipe.
secure it in place.
supply line by opening the
control stop. Turning clockwise
will close the control stop.
2 Gallon
1. Install control stop assembly by threading it onto water supply
sealing compound or pipe tape to male NPT thread on sweat
solder adapter only.
.
2.
may be present in the line. Close the control stop once the
Control Stop Installation Instructions
FV696 Rev. B 07/29/20
Page 5
Tailpiece
Locking Nut
Control Stop
Snap Ring
the tailpiece. Ensure that the locking nut and locking snap ring
are also present on the tailpiece.
Flush Valve Installation Instructions
Tube Nut
Spud Nut
Slip Gasket
Rubber Gasket
Spud Escutcheon
Slide the tube nut, spud nut, slip gasket, rubber gasket and
locking nut with a wrench.
stop.
DO NOT
details.
Vacuum Breaker & Flush Connection Installation Instructions
FV696 Rev. B 07/29/20
Page 6
Actuator Installation Instructions
Finished Wall
Data
Extension Cable
Power
Extension
Cable
Power
To Power
Supply
Endpoint
Endpoint Installation Instructions
Step 1.
tape or screws.
Data Extension Cable as shown below.
5. Then, pull both Extension Cables through hole in Step 1.
1. Cut out through wall opening as shown below.
3±18
38
Center line of
Height of
1 34Hole
Through Wall
Top Of Fixture
power and data extension cables from Endpoint through the hole.
Install actuator escutcheon to the actuator pipe with setscrew toward
actuator. Do not tighten setscrew at this time.
With escutcheon loose and handle port washer installed, push cables
and cable supply tube into wall. The actuator must be angled away
Push escutcheon back to wall and tighten setscrew.
FV696 Rev. B 07/29/20
Page 7
Connecting Endpoint to Power Instructions
•
•
1.
2.
screws clockwise on wire clamp to secure power cable in
place.
Main
These steps should only be performed by a licensed electrician.
3. Connect power cord with Wago connector as outlined on the
tions.
4. Each pair of endpoint and actuator should be wired in parallel
as shown in the diagram below, and should be connected us
5. For installing a single pair of endpoint and actuator, the option
electrical wiring.
i
Mini Junction Box
Power
Endpoint
Endpoint
Endpoint
white trace
FV696 Rev. B 07/29/20
Page 8
CALIBRATION INSTRUCTIONS FOR ZEMS-IS-W1
1.
2. PRESS and HOLD button for 10 seconds or until the
3.
4. PRESS and HOLD button when LED starts blinking.
5.
6. Set target at desired distance (no less than 18” from
sensor face.
7.
8.
blink or a solid LED for 5 seconds.
9.
10.
Verify Calibration for Closet Installations
1.
recalibrate to a shorter range.
2.
3. If LED blinks while door is opening, recalibrate to a
closet and urinal installations. If this factory setting does not
Activating the Motor Actuator with the Sensor
indicating the sensor has recognized the target. If the
lights will occur. This indicates that the target has been
Customized Sensor Range Setting
Recommended brown
cardboard target
Recommended Distance Settings
22” from Sensor Face
Water Closet
Calibrating to a distance less then 18” from sensor face
•
• The suggested cleaning of chrome plated surfaces is simply to clean them with mild soap and water, then dry. Commercial
•
•
Care and Cleaning Instructions
FV696 Rev. B 07/29/20
Page 9
Troubleshooting: ZEMS-IS-W1 Flush Valve
Problem Possible Cause Corrective Action
Connect the wires.
Sensor lens is dirty. Clean lens.
The infrared sensor or the actuator is out
of order.
Contact distributor for replacement.
Sensor is faulty.
Replace sensor.
Replace power supply.
Sensor does not recognize a user.
Power supply is disrupted.
Replace urinal piston with proper closet piston.
pressure for satisfactory performance.
Trip mechanism not seating properly due to
foreign material between trip mechanism and seat.
Disassemble parts and rinse thoroughly.
mechanism to seal.
range. Steps should be taken to increase the line pressure.
Water splashes out of
Flush is not considered
Fixture is contributing to noise.
Piping system is source of noise. High pressure in the system can sometimes be controlled by the stop
shock arrestors, loose pipes, improper size pipes, etc. In these cases
the building engineer should be consulted.
no user present.
Sensor lens is dirty. Clean lens.
Power supply output is out of tolerance.
Diaphragm Valves
Damaged diaphragm.
Piston Valves
Damaged piston.
Diaphragm Valves
Replace urinal diaphragm with proper closet diaphragm.
Piston Valves
Replace urinal piston with proper closet piston.
FV696 Rev. B 07/29/20
Page 10
Problem Possible Cause Corrective Action
Endpoint
communicating.
Double check power connections and supply.
Ensure that cable is securely connected.
Gateway disconnected. See gateway troubleshooting.
functioning.
Ensure that cable is securely connected.
actuates, but does not
register on portal.
IR sensor not connected to endpoint. Connect IR sensor to endpoint.
Gateway
Gateway appears
online and LoRa light is
not registering on the
page.
Power cycle gateway.
Gateway is powered up
Gateway was disabled in Senet. Call customer support.
Contact organization IT department.
Gateway is not powered. Power gateway.
Portal
High daily use alerts.
Endpoint is not appearing
on portal.
communicating alert.
See endpoint troubleshooting. See endpoint troubleshooting.
Gateway is at extreme limit of communication
range.
Water usage does not
match reported usage.
Not paired with correct product type. Call customer support.
Not enough water pressure. Call building maintenance.
Call customer support.
Gateway is at extreme limit of communication
range.
Push button assembly is
leaking.
Replace piston assembly.
Troubleshooting: Endpoint, Gateway, & Portal
FV696 Rev. B 07/29/20
Page 11
Cover and Repair Kits Product No.
, Items 8
Water Closet Kit – 1.6 GPF
Water Closet Kit – 3.5 GPF, Items
Adjustable Tailpieces Product No.
Tailpiece Locking Ring, Item 10
Coupling Nut, Item 12
Flush Connections and Spud Coupling Kits Product No.
AquaVantage®Rebuild Kits Product No.
Control Stop Repair Kit and Parts Product No.
Sweat Solder Connection
Repair Part – Inside Part Product No.
1.
2.
3.
4.
5. Diaphragm Repair Kit
6. Trip Mechanism
7.
8.
9. Tailpiece
10. Snap Ring
11.
12. Locking Ring
13.
14. Piston Seal
15. Piston
16. Stop Spring
17.
18. Piston Guide
19. Guide Holder
20.
21. Stop Cap
22.
23.
24.
25.
26.
27. Setscrerw for Cast Wall Escutcheon
28. Cast Wall Escutcheon
29.
30.
31. Spud Nut
32. Spud Friction Washer
33.
34. Spud Escutcheon
35.
36. ZEMS Escutcheon
Part Identication
AquaFlush® & AquaVantage® Repair Kits
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
FV696 Rev. B 07/29/20
Page 12
MetroVantage® Repair Kits
1
2
3
4
5
6
14
15
18
19
20
21
22
23
16
17
8
9
10
11
12
24
13
26
25
27
28
29
30
31
32
33
34
35
36
7
1.
2.
3.
4.
5. Main Seat
6. Internal Kit
7.
8.
9. Tailpiece
10. Snap Ring
11.
12. Locking Ring
13.
14. Piston Seal
15. Piston
16. Stop Spring
17.
18. Piston Guide
19. Guide Holder
20.
21. Stop Cap
22.
23.
24.
25.
26.
27. Setscrerw for Cast Wall Escutcheon
28. Cast Wall Escutcheon
29.
30.
31. Spud Nut
32. Spud Friction Washer
33.
34. Spud Escutcheon
35.
36. ZEMS Escutcheon
Part Identication
Cover and Repair Kits Product No.
, Items 8
Main Seat, Item 5
Water Closet Kit – 1.6 GPF
Water Closet Kit – 3.5 GPF, Items
Adjustable Tailpieces Product No.
Tailpiece Locking Ring, Item 10
Coupling Nut, Item 12
Flush Connections and Spud Coupling Kits Product No.
Control Stop Repair Kit and Parts Product No.
Sweat Solder Connection
This Page Intentionally Left Blank
US 1.855.ONE.ZURN CANADA 1.905.405.8272
ZURN.COM
ZURN INDUSTRIES, LLC
511
ZURN INDUSTRIES LIMITED
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