ZURN ZN1201 User manual

INSTALLATION INSTRUCTIONS FOR
ZN1201, ZF1201, Z1201-XH, AND Z1201-XB
WATER CLOSET SYSTEMS
Zurn Industries, LLC |Specification Drainage Operation
1801 Pittsburgh Avenue, Erie, PA U.S.A. 16502 · Ph. 855-663-9876, Fax [phone]
Rev. B
In Canada | Zurn Industries Limited
Date: 04/13/2018
3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax [phone]
C.N. No. 139851
www.zurn.com
Form # C51
Page
1 of 5
1. Lay carrier fitting on floor, waste line barrel down.
See Figure 1.
2. Place faceplate gasket from trim kit on fitting. Align
the gasket holes with the tapped holes in the fitting.
See Figure 2.
3. Remove the faceplate/feet from trim kit box and align
the faceplate slots with the gasket and fitting holes.
Secure the (4) ø½ [13] bolts, from 66955-332-9
hardware bag, using a torque wrench (25-35 lb-ft of
torque).
- For ZF1201, see Figure 3a.
- For ZN1201 and Z1201-XH/XB, see Figure 3b.
4.
For ZN1201 and Z1201
-
XH/XB:
To adjust the rough-in height, loosen the feet bolts
(see Figure 4a) and set the desired height (adding
additional height for tiling where required). Secure
bolts using a torque wrench (25-35 lb-ft of torque).
Note: For certain rough-
in heights, the
bottom of the faceplate may need to be
removed along the defined cut lines.
See Figure 4b.
For ZF1201:
The rough-in height is pre-set and cannot be
adjusted.
Figure 3a
Figure 3b
Fig
ure
1
Fig
ure
2
Figure 4a
Figure 4b
ؽ [13]
ZF1201
ZN1201 &
Z1201-XH/XB
(4x)
WARNING
: Cancer and Reproductive Harm
-
www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

INSTALLATION INSTRUCTIONS FOR
ZN1201, ZF1201, Z1201-XH, AND Z1201-XB
WATER CLOSET SYSTEMS
Zurn Industries, LLC |Specification Drainage Operation
1801 Pittsburgh Avenue, Erie, PA U.S.A. 16502 · Ph. 855-663-9876, Fax [phone]
Rev. B
In Canada | Zurn Industries Limited
Date: 04/13/2018
3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax [phone]
C.N. No. 139851
www.zurn.com
Form # C51
Page
2 of 5
5. Standing the assembly upright, loosen the faceplate
bolts to adjust the waste line height and pitch as
required. Re-secure bolts using a torque wrench (25-
35 lb-ft of torque).
•For ZN1201 & Z1201-XH/XB:
- For fitting in the lowest position, see Figure 5a.
- For fitting in the highest position, see Figure 5b.
•For ZF1201:
- For fitting in the lowest position, see Figure 5c.
- For fitting in the highest position, see Figure 5d.
6.
For ZF
1201
and Z1201
-
XH/XB:
Secure the rear anchor assembly to
the fitting using the instructions and
hardware provided. Ensure the anchor
foot sits level on the floor and nuts are
tightened.
- For ZF1201, see Figure 6a.
- For Z1201-XH/XB, see Figure 6b.
For ZN1201:
There is not a rear anchor assembly for
the ZN1201. See Figure 6c.
7. Align the carrier with the waste line.
Mark locations on the floor for
anchoring studs.
- For ZF1201, see Figure 7a.
- For Z1201-XH/XB, see Figure 7b.
- For ZN1201, see Figure 7c.
8. Prep the floor for concrete anchors and
place the carrier back into position. Lag
down the feet using min ø


13 to max
ø


16 anchors (supplied by others).
- For ZF1201, see Figure 8a.
- For Z1201-XH/XB, see Figure 8b.
- For ZN1201, see Figure 8c.
9. Using the o-ring seal and lubricant bag, ensure the o-
Figure
5a
Figure
5b
Figure
5c
Figure
5d
Figure
6a
Figure
6b
Figure
7a
Figure
7b
Figure
8a
Figure
8b
Figure
6c
Figure
7c
ZF1201
ZN1201
Z1201
-
XH/XB
ZF1201
ZN1201
Z1201
-
XH/XB
Figure
8c
ZF1201
ZN1201
Z1201
-
XH/XB

INSTALLATION INSTRUCTIONS FOR
ZN1201, ZF1201, Z1201-XH, AND Z1201-XB
WATER CLOSET SYSTEMS
Zurn Industries, LLC |Specification Drainage Operation
1801 Pittsburgh Avenue, Erie, PA U.S.A. 16502 · Ph. 855-663-9876, Fax [phone]
Rev. B
In Canada | Zurn Industries Limited
Date: 04/13/2018
3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax [phone]
C.N. No. 139851
www.zurn.com
Form # C51
Page
3 of 5
ring and coupling are well lubricated. Insert the o-ring,
ensuring it does not twist. See Figure 9.
Note: O-ring installation is critical. Improper
installation will cause leakage behind the finished
wall.
10.
Coupling Installation
a. Standard, -CS, and –CC Couplings: Thread the
coupling into the faceplate by hand until it
engages the o-ring and begins to resist. Using a
coupling wrench (Z1200-CPLG-WRNCH-3
purchased separately), continue to turn the
coupling into the o-ring to create a water-tight
seal. See Figure 10a and Figure 10b.
Adjust the coupling to extend 5/16" from the
finished wall (see Figure 10c). Ensure the
coupling threads are protected from debris
adhesion to allow adjustment after the wall is in
place. If the coupling must be shortened, cut
from the threaded end. Prevent damage to the o-
ring by chamfering the cut end and thoroughly
deburring.
b. EZ-Set
TM
Coupling: Thread the coupling into the
faceplate by hand until it engages the o-ring and
begins to resist (See Figure 10b). Using a strap
or pipe wrench, continue to turn the coupling into
the o-ring to create a water-tight seal. Ensure the
protective sleeve is flush with the test cap,
See Figure 10d.
Figure
9
Apply lubricant
Figure
10a
Figure
10b
Figure
10c
Figure
10d
Protective

INSTALLATION INSTRUCTIONS FOR
ZN1201, ZF1201, Z1201-XH, AND Z1201-XB
WATER CLOSET SYSTEMS
Zurn Industries, LLC |Specification Drainage Operation
1801 Pittsburgh Avenue, Erie, PA U.S.A. 16502 · Ph. 855-663-9876, Fax [phone]
Rev. B
In Canada | Zurn Industries Limited
Date: 04/13/2018
3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax [phone]
C.N. No. 139851
www.zurn.com
Form # C51
Page
4 of 5
11.
Prep for finished wall. Fasten the (4) threaded rods
from the finish bag into the faceplate, using the (4) jam
nuts to tighten the studs down. Each rod extends 5/8
[16] past the closet bowl flange (see Figure 11a).
- For ZF1201, see Figure 11b.
- For ZN1201 & Z1201-XH/XB, see Figure 11c.
Note: If the studs are too long they will bottom out
in the finishing cap nut, preventing proper gasket
compression which may result in leakage.
Note: For more installation instructions for Z1201-
XB, see the instruction sheet that is inside the
P1201-XB box.
12.
Slide plastic stud protectors onto the threaded rods.
See Figure 12.
13.
Perform 10-ft head pressure test and/or other testing
required by your local plumbing code.
14.
Finished wall should be installed. Ensure appropriate
size opening is made for coupling.
For EZ-Set
TM
Coupling hole sizing, see Figure 14.
15.
Finish Coupling Preparation:
a. Standard, -CS, and –CC Couplings: Remove the
protective sleeve (see Figure 10d). Ensure coupling
extends 5/16 [8] from finished wall (see Figure 10c).
Knock out the test cap with a hammer and deburr
sharp edges. See Figure 15a.
b. EZ-Set
TM
Coupling: Remove the protective sleeve
(see Figure 10d). Hang the EZCUTGUIDE
(purchased separately) (see Figure 15b). Using an
oscillating multi-tool with flush cut blade (see Figure
15c), remove the test cap and excess coupling
length. Deburr sharp edges.
Remove EZCUTGUIDE.
Prep the coupling end and flange, following PVC
Cement manufacturer’s instructions. Glue flange to
pipe with “TOP” properly aligned. See Figure 15d
.
Figure
11b
Figure
11c
Finished
Close
Figure
11a
Stud
Protect
or
Threaded
Rod
Figure
14
Figure
15a
EZCutGuid
Threaded
Rods
Cut Flush
With Wall
Finished
Figure
15b
Figure
15c
Figure
15d
Figure
12

INSTALLATION INSTRUCTIONS FOR
ZN1201, ZF1201, Z1201-XH, AND Z1201-XB
WATER CLOSET SYSTEMS
Zurn Industries, LLC |Specification Drainage Operation
1801 Pittsburgh Avenue, Erie, PA U.S.A. 16502 · Ph. 855-663-9876, Fax [phone]
Rev. B
In Canada | Zurn Industries Limited
Date: 04/13/2018
3544 Nashua Drive, Mississauga, Ontario L4V 1L2 · Ph. 905-405-8272, Fax [phone]
C.N. No. 139851
www.zurn.com
Form # C51
Page
5 of 5
16.
Thread a backup nut and bearing washer onto each
5/8 [16] rod. Adjust hardware so that the front surface
of each flat washer is 1/16 [2] in front of the finished
wall (see Figure 16). All bearing washers must be on
the same plane to support the fixture and prevent
cracking.
17.
Peel off the removable backing from one-side of the
Neo-Seal Gasket and seat into the groove of the water
closet outlet horn. See Figure 17.
18.
Peel off removable backing liner from the opposite side
of the gasket and hang the water closet onto the
threaded rods. Ensure Neo-Seal gasket seals to the
coupling. See Figure 18.
19.
Assemble a fiber washer and cap nut onto each rod
and hand tighten. Secure closet with an additional
half-turn using a wrench on each nut to complete the
installation. See Figure 19.
Note: The closet should not make contact with the
finished wall.
Figure
16
Figure
17
Remove backing
from one side of
the Neo-Seal
Gasket
Remove backing
from exposed side
of the Neo-Seal
gasket.
Figure
18
Note: Finished
Wall Not
Figure
19
Finished
Backup Nut & Bearing
Closet to be
located 1/16 [2]
from the finished
wall
Coupling to extend
5/16 [8] from the
finished wall
Neo-Seal
Coupling
Fiber
Washer &
Cap Nut
Finished
Wall
Faceplat
Carrier
Fitting
Rear Anchor
Assembly
Feet bolted to floor w/ min ø1/2 [13] bolt
(supplied by others)
Finished
Floor
Water Closet Bowl
(supplied by
others)