AAQ AL-3060 User manual

READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.
SCISSOR HOIST
AutoLift AL-3060
2700Kg Maximum Lifting Capacity
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
For Domestic
Use Only
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
Specifications subject to change without notice.
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
which may occur therein
Advance AutoQuip
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: [phone] | E: [e-mail] | W: www.aaq.net.au

2
Printingcharactersandsymbols
Throughoutthismanual,thefollowingsymbolsandprintingcharactersareusedtofacilitatereading:
Indicatestheoperationswhichneedpropercare
Indicatesprohibition
Indicatesapossibilityofdangerfortheoperators.
Indicatesthedirectionofaccessformotorvehiclestothelift
BOLDTYPEImportantinformation
WARNING:beforeoperatingtheliftandcarryingoutany
adjustment,readcarefullychapter7“instruction”whereall
properoperationsforabetterfunctioningoftheliftareshown.

3
Contents
Chapter1–Generalinformation....................................................................................................................................5
1.1Manualkeeping.................................................................................................................................................5
1.2Obligationcaseofmalfunction.........................................................................................................................5
1.3Cautionsforthesafetyoftheoperator.............................................................................................................5
1.4Warnings...........................................................................................................................................................6
Chapter2–Productidentification..................................................................................................................................7
2.1Warrantycertificate..........................................................................................................................................7
2.2Technicalservicing.............................................................................................................................................7
Chapter3–Packing,transportandstorage....................................................................................................................8
3.1Transportandpackageremoval........................................................................................................................8
3.2Liftingandhandling...........................................................................................................................................8
3.3Storageandstackingofpackages......................................................................................................................8
3.4Deliveryandcheckofpackages.........................................................................................................................8
Chapter4–Productdescription.....................................................................................................................................9
4.1Dimensionaldiagrams.......................................................................................................................................9
4.2Partslist...........................................................................................................................................................10
4.3Hydraulicpowerunit.......................................................................................................................................11
4.4Hydraulicoil.....................................................................................................................................................11
4.5Hydraulicplan..................................................................................................................................................12
4.6Electricplan.....................................................................................................................................................13
Chapter5Technicalspecifications................................................................................................................................14
Chapter6Generalsafetyrules......................................................................................................................................15
6.1Generalwarning..............................................................................................................................................15
6.2Risksduringvehiclelifting .....................................................................................................................15
6.3Risksforpeople .....................................................................................................................................15
6.4Personnelcrushingrisks ........................................................................................................................15
6.5Bumpingrisk .........................................................................................................................................16
6.6Riskofthevehiclefallingfromthelift ...................................................................................................16
6.7Slippingrisks .........................................................................................................................................16
6.8Electrocutionrisks .................................................................................................................................16
6.9Risksresultingfromimproperlighting ..........................................................................................................16
6.10Risksofbreakingcomponentduringoperartion ..................................................................................17
6.11Risksforunautorizeduses ...........................................................................................................................17
Chapter7Installation....................................................................................................................................................18
7.1Checkingforplacesuitability..........................................................................................................................18
7.2Concretesurface.............................................................................................................................................18
7.3Hydraulicsystemconnection..........................................................................................................................18
7.4Powerunitsetup..........................................................................................................................................19
7.5Start.................................................................................................................................................................19
7.6Bleeding...........................................................................................................................................................19
7.7Checklessload................................................................................................................................................20
7.8Checkwithload...............................................................................................................................................20
Chapter8Operationanduse........................................................................................................................................21
8.1Toraisethelift.................................................................................................................................................21
8.2Tolowerthelift...............................................................................................................................................22
Chapter9Maintenance.................................................................................................................................................23
9.1Ordinarymaintenance.....................................................................................................................................23

4
9.2Periodicmaintenance......................................................................................................................................23
Chapter10Troubleshooting.........................................................................................................................................24
Chapter11Disposalofusedoil.....................................................................................................................................25
Chapter12Machinedemolition...................................................................................................................................25

5
Chapter1–Generalinformation
Thischaptercontainswarninginstructionstooperatetheliftproperlyandpreventinjurytooperatorsor
objects.
Thismanualhasbeenwrittentobeusedbyshoptechniciansinchargeofthelift(operator)androutine
maintenancetechnician(maintenanceoperator).
Theoperatinginstructionsareconsideredtobeanintegralpartofthemachineandmustremainwithitfor
itswholeusefullife.
Readeverysectionofthismanualcarefullybeforeoperatingtheliftandunpackingitsinceitgiveshelpful
informationabout:
-SAFETYOFPEOPLE
-SAFETYOFTHELIFT
-SAFETYOFLIFTEDVEHICLES
Thecompanyisnotliableforpossibleproblems,damages,accidents,etc.resultingfromfailuretofollow
theinstructionscontainedinthismanual.
OnlyskilledtechniciansofAUTHORISEDDEALERSorSERVICECENTERSAUTHORISEDbythemanufacturer
shallbeallowedtocarryoutlifting,transport,assembling,installation,adjustment,calibration,settings,
extraordinarymaintenance,repairs,overhaulinganddismantlingofthelift.
THEMANUFACTURERISNOTRESPONSIBLEFORPOSSIBLEDAMAGETOPEOPLE,VEHICLESOROBJECTSIF
SAIDOPERATIONSARECARRIEDOUTBYUNAUTHORIZEDPERSONNELORTHELIFTISIMPROPERLYUSED.
Anyuseofthemachinesmadebyoperatorswhoarenotfamiliarwiththeinstructionsandprocedures
containedhereinshallbeforbidden.
1.1Manualkeeping
Foraproperuseofthismanual,thefollowingisrecommended:
zkeepthemanualnearthelift,inaneasilyaccessibleplace.
zKeepthemanualinanareaprotectedfromthedamp.
zUsethismanualproperlywithoutdamagingit.
zAnyuseofthemachinemadebyoperatorswhoarenotfamiliarwiththeinstructionsand
procedurescontainedhereinshallbeforbidden.
Thismanualisanintegralpartofthelift:itshallbegiventothenewownerofandwhentheliftisresold.
1.2Obligationcaseofmalfunction
In case of machine malfunction, follow the instructions contained in the
following chapter.
1.3Cautionsforthesafetyoftheoperator
Operatorsmustnotbeundertheinfluenceofsedatives,drugsoralcoholwhenoperatingthemachine.
Beforeoperatingthelift,operatorsmustbefamiliarwiththepositionand
functionofallcontrols,aswellaswiththemachinefeaturesshowninthe
chapter“Operationanduse”

6
1.4Warnings
Unauthorizedchangesand/ormodificationstothemachinesrelievethe
manufacturerofanyliabilityforpossibledamagestoobjectsorpeople.
Donotremoveormakeinoperativethesafetydevices,thiswouldcausea
violationofsafetyatworklawsandregulations.
Anyotherusewhichdiffersfromthatprovidedforbythemanufacturerof
themachineisstrictlyforbidden.
Theuseofnongenuinepartsmaycausedamagetopeopleorobjects.
DECLARATIONOFWARRANTYANDLIMITATIONOFLIABILITY
Themanufacturerhaspaidproperattentiontothepreparationofthismanual.However,nothingcontained
hereinmodifiesoralters,inanyway,thetermsandconditionsofmanufactureragreementbywhichthis
liftwasacquired,norincrease,inanyway,manufacturer’sliabilitytothecustomer.
TOTHEREADER
Everyefforthasbeenmadetoensurethattheinformationcontainedinthismanualiscorrect,complete
andup‐todate.Themanufacturerisnotliableforanymistakesmadewhendrawingsupthismanualand
reservestherighttomakeanychangesduethedevelopmentoftheproducts,atanytime.

7
Chapter2–Productidentification
Theidentificationdataofthemachineareshowninthelabelplacedonthecontrolunit.
Usetheabovedatabothtoordersparepartsandwhengettingintouch
withthemanufacturer(inquiry).Theremovalofthislabelisstrictly
forbidden.
Machinesmaybeupdatedorslightlymodifiedfromanaestheticpointofviewand,asaconsequence,they
maypresentdifferentfeaturesfrotheseshown,thiswithoutprejudicingwhathasbeendescribedherein.
2.1Warrantycertificate
Thewarrantyisvalidforaperiodof12monthsstartingfromthedateofthepurchaseinvoice.
Thewarrantywillcomeimmediatelytoanendwhenunauthorizedmodificationstothemachineorpartsof
itarecarriedout.
ThepresenceofdefectsinworkmanshipmustbeverifiedbytheManufacturer’spersonnelincharge.
2.2Technicalservicing
Forallservicingandmaintenanceoperationsnotspecifiedorshownintheseinstructions,contactyour
DealerwherethemachinehasbeenboughtortheManufacturer’sCommercialDepartment.

8
Chapter3–Packing,transportandstorage
Onlyskilledpersonnelwhoarefamiliarwiththeliftandthismanualshallbeallowedtocarryoutpacking,
lifting,handling,transportandunpackingoperations.
3.1Packing
Thepackingoftheliftisdeliveredinfollowingcomponents:
¾N.2baseunitspackedinasteelframe,wrappedupinnon‐scratchwaterproofmaterialandsealedwith2straps.
¾N.1powerunitpackedinaplywoodbox
¾N.4drive‐onrampswrappedupinnon‐scratchwaterproofmaterial,includingN.4rubberpads.No.3hydraulichoses
andN.8anchorbolts.
(Ifrequested,optionalaccessoriesareavailabletosatisfyeachcustomer’srequirements)
Theaverageweightofthepackageis920kg.
3.2Liftingandhandling
Whenloading/unloadingortransportingtheequipmenttothesite,besuretousesuitableloading(e.g.
cranes,trucks)andhoistingmeans.Besurealsotohoistandtransportthecomponentssecurelysothat
theycannotdrop,takingintoconsiderationthepackage’ssize,weightandcentreofgravityandit’sfragile
parts.
Hoistandhandleonlyonepackageatatime
3.3Storageandstackingofpackages
Packagesmustbestoredinacoveredplace,outofdirectsunlightandinlowhumidity,atatemperature
between‐10℃and+40℃.
Stackingisnotrecommended:thepackage’snarrowbase,aswellasitsconsiderableweightandsizemake
itdifficultandhazardous.
3.4Deliveryandcheckofpackages
Whentheliftisdelivered,checkforpossibledamagesduetotransportandstorage,verifythatwhatis
specifiedinthemanufacturer’sconfirmationoforderisincluded.Incaseofdamageintransit,the
customermustimmediatelyinformthecarrieroftheproblem.
Packagesmustbeopenedpayingattentionnottocausedamagetopeople(Keepasafedistancewhen
openingstraps)andpartsofthelift(becarefultheobjectsdonotdropfromthepackagewhenopening).

9
Chapter4–Productdescription
4.1Dimensionaldiagrams
Dimensions/Z3060

10
4.2PartsList
1Horizontalarmassembly
2HexagonboltM20
3Flatgasket
4HexagonboltM12
5HexagonboltM20
6Seatassembly
7Adaptor1
8Adaptor2
9AdaptorpartA
1Outsidearmassembly
2Innerarmandaxle
3Axlecirclip25
4Safetyassembly
5Safetylockshaft
6Safetyshaft
7Safetyshaft
8Axlecirclip20
9Outsidearmassembly
10 Innerarmassembly
11 Wheelassembly
12 Axle
13 Middleshaft
14 Oilcup
15 Hexagonbolt
16 Axleofcylinder
17 Boardassembly
18 Spacer
19 Axlecirclip10
20 cylinder

11
4.3 HYDRAULIC POWER UNIT
1Endcap
2Reliefvalve
3Throttlevalve
4Oilreturnpipe
5Handvalve
6Gearpump
7Checkvalve
8Valveblock
9Deliveryconnection
10Motor
11clutch
12Oilfillerbreathingcover
13Oiltank
14Oilsuctionpipe
15filter
16Oiloutletendcap
17O‐ring
4.4Oil
Usewearproofoilforhydraulicdrive,inconformitywithISO6743/4rules(HMclass).
TeststandardFeaturesValue
ASTMD1298Density20℃0.8kg/l
ASTMD445Viscosity40℃32cSt
ASTMD445Viscosity100℃5.43cSt
ASTMD2270Viscosityindex104No
ASTMD97Pourpoint~30℃
ASTMD92Flashpoint215℃
ASTMD644Neutralizationnumber0.5mgKOH/g
Changehydraulicoilat1yearintervals

12
4.5Hydraulicplan
1Motor
2Parachutevalve
3Unloadingvalve
4Descendspeedregulatingvalve
5Reliefvalve
6Gearpump
7Checkvalve

13
4.6ElectricalPlan
L1FiringlinePEGroundlead
L2FiringlineKMContactor
L3FiringlineSBSwitch
MMotorNZeroline

14
Chapter5‐Technicalspecifications
ModeltypeZ3060
Type PORTABLESCISSORLIFT
Capacity2700kg
Max.liftingheight 1219mm
Min.liftingheight 139mm
Max.lengthbetweenliftingpads1380mm
Max.widthbetweenliftingpads1500mm
Platformlength 1524mm
Powersupply230V/220V‐1PH,400V/380V‐3PH
Power2.2KW
Noise80dB(A)/1m
InstallationplaceIndoors
Weight360kg

15
Chapter6‐Generalsafetyrules
Readthischaptercarefullyandcompletelybecauseitcontainsimportantinformationforthesafetyofthe
operatorandthepersoninchargeofmaintenance.
6.1 Generalwarnings
Theoperatorandthepersoninchargeofmaintenancemustfollowaccident‐preventionlawsandrulesin
forceinthecountrywheretheliftisinstalled.
Theyalsomustcarryoutthefollowing:
zneitherremovenordisconnecthydraulic,electricorothersafetydevices;
zcarefullyfollowthesafetyindicationsappliedonthemachineandincludedinthemanual;
zobservethesafetyareaduringlifting;
zbesurethemotorofthevehicleisoff,thegearengagedandtheparkingbrakeputon;
zVerifythatnooneisontheplatformsduringliftingorstanding.
6.2 Risksduringvehiclelifting
Toavoidoverloadingandpossiblebreaking,thefollowingsafetydeviceshavebeenused:
zamaximumpressurevalveplacedinsidethehydraulicunittopreventexcessiveweight.
zaspecialdesignofthehydraulicsystem,incaseofpipelinefailure,topreventsuddenliftlowering.
Themaximumpressurevalvehasbeenpresetbythemanufacturertoa
properpressure.DONOTtrytoadjustittooverruntheratedlifting
capacity.
6.3 Risksforpeople
Allrisksthepersonnelcouldrun,duetoanimproperuseofthelift,aredescribedinthissection.
6.4 PersonnelCrushingrisks
Duringloweringofrunwaysandvehicles,personnelmustnotbewithintheareacoveredbythelowering
trajectory.Theoperatormustbesurenooneisindangerbeforeoperatingthelift.

16
6.5 Bumpingrisk
Whentheliftisstoppedatrelativelylowheightforworking,theriskofbumping
againstprojectingpartsoccurs.
6.6 Riskofthevehiclefallingfromthelift
Vehiclefallingfromtheliftcanbecausedwhenthevehicleisimproperlyplacedonplatforms,andwhenits
dimensionsareincompatiblewiththeliftorbyexcessivemovementofthevehicle.
Inthiscase,keepimmediatelyawayfromtheworkingarea.
6.7Slippingrisks
Theriskofslippingcanbecausedbyoilordirtonthefloornearthelift.
Keeptheareaunderandaroundtheliftclean.Removealloilspills.
6.8 Electrocution risks
Avoiduseofwater,steam,andsolvent,varnishjetsintheliftareawhereelectriccablesareplacedand,in
particular,nettotheelectricpanel.
6.9Risksresultingfromimproperlighting.
Makesureallareasnexttotheliftarewellanduniformlylit,accordingtolocalregulations.

17
6.10 Risksofbreakingcomponentduringoperation
Materialsandprocedures,suitableforthedesignedparametersofthelift,havebeen
usedbythemanufacturertobuildasafeandreliableproduct.Operatetheliftonly
fortheuseithasbeendesignedforandfollowthemaintenancescheduleshownin
thechapter“Maintenance”.
6.11 Risks for unauthorized uses
Thepresenceofunauthorizedpersonsnexttotheliftandontheplatformsisstrictly
forbiddenduringliftingaswellaswhenthevehiclehasbeenalreadylifted.
Anyuseoftheliftotherthanthathereinspecifiedcancauseserious
accidentstopeopleincloseproximityofthemachine.

18
Chapter7‐Installation
Onlyskilledtechnicians,appointedbythemanufacturer,orbyauthorized
dealers,mustbeallowedtocarryoutinstallation.Seriousdamagetopeopleand
totheliftcanbecausedifinstallationsaremadebyunskilledpersonnel.
Beforecarryingoutanyoperations,remembertoinsertthesafetypieceofwood
betweenthelowerboomsandthebaseframe.
7.1CHECKINGFORPLAESUITABLITY
Thelifthasbeendesignedtobeusedincoveredandshelteredplacesfreeofoverheadobstructions.
Theworkingplacemustnotbenexttowashingareas,paintingworkbenches,solventorvarnishdeposits.
TherelevantstandardsofthelocalHealthandSafetyatWorkregulations,forinstance,withrespectto
minimumdistancetowallorotherequipment,escapesandthelike,mustbeobserved.
Allareasnexttotheliftmustbewellanduniformlylit.
7.2 CONCRETESURFACE
Theliftmustbeplacedontheconcretesurfacesufficientlyresistance.Thesurfacemustbesuitablefor
bearingmaximumstressvalues,alsoinunfavorableworkingconditions.Thesurfacemustbeperfectly
leveled.
7.3Hydraulicsystemconnection
zConnecthydraulichosesreferringtothefigure12;
zTightenfittingsthoroughly
Makesurethatthehosesareclearofanymovingpart.Makesuretokeepthe
hosesandfittingscleanfromdust.Failuretodosomayresultinhydraulic
linefailurewhichmayresultindamageorpersonalharm.
Hydraulicconnection

19
7.4Power
unitsetup
Thehookupworkmustbecarriedoutbyaqualifiedelectrician.
Makesurethatthepowersupplyright.
Makesuretheconnectionofthephasesisright.Improperelectricalhookup
candamagemotorandwillnotbecoveredunderwarranty.
NONOTrunthehydraulicunitwithnooil.Damagetopumpcanoccur.
zSetupthepowerunitonthestand.
zRemoveplugfrompowerunitandinstalltheelbowfittingandO‐ringintothepowerportonthe
powerunit.TakecaretomakesuretheO‐ringseatsproperly.
zConnectthehydraulichosetotheelbowfitting.
zFillthetank
7.5Strat
zMakesureallpinsandboltstoinsurepropermounting.
zMakesuretheelectricalsystemfeedingvoltageisequaltothatspecifiedinthenameplateonthe
motor.
zMakesuretheelectricconnectionareproper
zMakesurenoleakageorblow‐upinhydraulicline
zMakesuretheworkingareaisfreefrompeopleandobjects
zGreaseslidingseatsofblocksplacedunderplatformsandbases.
zPouroilinthetank(about5litersmorethanonetime)
zVerifythatthemotordirectionofrotationisthatshownonthelabelbypushingbutton.
IFMOTORGETSHOTORSOUNDSPECULIAR,STOPIMMEDIATELYANDRECHECKTHEELECTRIC
CONNECTIONS.
7.6 Bleeding
Donotinstallthemaximumworkingheightlimitswitchbeforebleedingthe
hydraulicline.
Duringthisprocedure,DONOTattempttoraisetheliftwithanyload.
zRaisingtheliftslowlybypressingbuttonuntilcylindersbottomoutandtheliftstops.DONOT
continuepressingbuttonafterliftreachesfullheight.Damagetomotorcanoccurifcontinued.
zCylindersmayjumpuponinitialstartupwhichisnormalduetotrappedairinsidethehydraulic

20
lines.Incasethattheliftcannotberaiseduponinitialstartupduetotrappedairinsidethepump:
unloosethemaximumpressurevalve,in‐pushthebuttonandretightenthevalveaftertrappedair
hasescaped,thenraisetheliftatfullheight.
zLowertheliftcompletely
zRepeatraiseandlowertheliftcompletelyatleast3timestoequalizetheoilpressureineach
cylinder.
7.7Checklessload
Duringthisprocedure,observealloperatingcomponentsandcheckforproper
installationandadjustment.DONOTattempttoraisevehicleuntilathorough
operationcheckhasbeencompleted.
Carryouttwoorthreecompletecyclesofloweringandliftingandcheck:
zthesafetydevicesforproperoperation
zproperoillevelinthetank
znoleakageandblow‐byinhydraulicline
zcylinderforproperoperation
ztheliftforreachingitsmaximumheight
7.8Checkwithload
WARNING:pleasefollowcarefullytheinstructionsinthecomingparagraphfor
avoidingdamagesonthelift.
Carryouttwoorthreecompletecyclesofloweringandliftingandcheck:
zRepeatthe7.6section
zChecknostrangenoiseduringliftingandlowering.