AAQ SXJS4019A User manual

Advance AutoQuip
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: [phone] | E: [email protected] | W: www.aaq.net.au
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
Specifications subject to change without notice.
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
which may occur therein
4 POST HOIST
AutoLift 6435W
Model No: SXJS4019A 4 Post Vehicle Hoist
4000Kg Maximum Lifting Capacity
Design Registration Approval Number: WAH20540
Design Code: AS1418.9-1996
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.

1
Contents:
Ⅰ Statement……………………………………………………2
Ⅱ Installation requires...........................................................2-3
2.1 Installation Tools………………………………………2-3
2.2 Installation Site………………………………………..3
2.3 Installation foundation conditions………………………3
III Installation instructions...................................3-23
3.1 Foundation Drawings……………………………3-4
3.2 Platform and steel rope installation…………………………….5-9
3.3 Post and beam installation………………………………………9-12
3.4 Installation of auxiliary platform……………………………13-16
3.5 Packing disassembly and installation of the post…………17-20
3.6 Connection of steel rope and column………………………20-23
3.7 Vertical adjustment of column required……………………23
Ⅳ Electric and pneumatic parts installation...................................23-30
Ⅴ Rolling Jack installation ....................................................30-33
Ⅵ Adjustment ....................................................................33-34
INSTALLATION INSTRUCTIONS

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I. Description:
This installation manual is applicable to the installation of all electronically
controlled and manual four post lifts.
Because the product is constantly updated and improved, this installation
instruction may differ slightly from the actual structure of the device, but most of the
details are the same. If there are major differences, the installation instructions will be
updated later.
This manual is specially designed for the installation and commissioning of
AUTOLIFT four post lift products. Nevertheless, experienced professionals are still
required to perform the installation and commissioning work; for various
consequences caused by its use to guide the operation of other equipment, We do not
assume any responsibility.
II、Installation requires：
Installation requirements:
2.1 Installation tools:
①Impact drill device; ②φ16 impact drill bit; ③Adjustable wrench; ④12-14
cm/ 17-19 cm/ 19-22 cm double-head fixed wrench; ⑤Allen wrench (M4-M16);⑥
Phillips screwdriver; ⑦Flat head screw driver;⑧Hammer; ⑨10-meter tape measure;
⑩Vertical measuring device;⑪Chalk...etc.
1② ③ ④
⑤ ⑥⑦ ⑧

⑨ ⑩ ⑪
2.2 Installation Site：
2.2.1、The lift is designed to be installed inside a building, with no
obstructions in the space and good ventilation. The installation place shall not be
close to the washing area, paint, coating, corrosive solvent storage area and areas
where there may be danger of electric shock or explosion; ensure a minimum safe
distance (more than 2m) from walls or other equipment, and avoid emergency
passages.
2.2.2、All sources of ignition must be kept away from the installation location of
the lift, and there must be good ventilation around the lift.
2.3 Installation foundation requires：
2.3.1、The minimum thickness of the concrete is 150mm; the strength is more
than 3000PSI.
2.3.2、The foundation ground of the lift needs to be made in its entirety, and no
pillar can be made separately for the foundation, and the deviation of the ground level
is less than 5mm.
2.3.3、The lift cannot be installed on two or more layers of concrete poured at
different times; it must not be installed on the floor laid with tiles or other decorative
materials.
2.3.4、Concrete cannot be placed directly on unconsolidated ground.
2.3.5、After the concrete is poured, you must wait until it is completely cured before
installing the lift; adjust the installation time accordingly according to the different
seasons, and the curing time must be more than 30 days. If necessary, perform concrete
maintenance work. (Because the temperature of concrete is lower than 5 ℃, its
strength will be greatly affected even after solidification, so it is not recommended to
make foundation work in winter.)
III、Installation Instructions：
3.1 Before installation, roughly determine the installation position of the equipment
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Only the personnel designated by the manufacturer or the professional and technical
personnel entrusted by the dealer can install this equipment. The installers must have
qualifications for practice; non-professional installation may cause serious personal or
equipment injury.
Install as shown in the exploded view.

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according to the foundation map, and roughly draw the position of the column base
with chalk.
The foundation drawing is shown in the following figure:
SXJS4019/SXJS4019A/SXJS4019B
FOUNDATION DIMENSIONS
IN MM
QUALITY OF
CONCRETE
MIN.
PRESSURE
RESISTANCE
OF SURFACE
MAX.
REACTION ON
EACH
BEARING
POINT
Length Width Thickness
25MPA 425
Kg/cm
2
0.9
Kg/cm
2
6000 4000 150
25MPA REINFORCED CONCRETE
F72 REINFORCED MESH
COMPACTED SOIL
GRAVEL SHEETING
7mm
200 x 200 mm
F72 Mesh
150mm
200 mm 75mm

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3.2 Platform and Steel rope installation :
3.2.1 Firstly check the list in the standard box and accessory box to check whether the
standard and small parts are missing. If it is found missing, please contact the logistics
company or manufacturer immediately; if it is not missing, place it in a safe place that
is easily accessible.
3.2.2 Remove the fixed aron wire from the main platform steel rope on the package,
remove the threaded end of the steel rope, and pull the steel rope vigorously until the
piston rod of the oil cylinder is pulled to the maximum size.See the following figure
for details:
Note: Be sure to pull the piston rod of the cylinder to the maximum size (that is, from
the retracted state of the cylinder point A to the maximum extended state of the piston
rod of the cylinder point B.)
3.2.3 Remove the fixing bolts of the main platform on the packaging rack, hoist the
main platform to a place where it does not interfere, and after confirming that the steel
rope is installed correctly, turn the platform so that the platform faces upward. The
specific steel rope arrangement and length are shown in the following figure: (top
view of the platform)
The steel rope at the front of the platform (where the front bezel is installed) indicates:
Main platform Steel Rope in Front position Fig 1

6
Main platform Steel Rope in Front position Fig2
Main platform Steel Rope in Front position Fig3
Rear of the platform (where the bridge sleeve of the approach bridge is welded, that is,
the driving ramp position) indicates:
Main platform Steel Rope in Rear position Fig1

7
Main platform Steel Rope in Rear position Fig2
Main platform Steel Rope in Rear position Fig3

8
Top view of steel rope general arrangement

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SXJS4019/SXJS4019A/SXJS4019B STEEL ROPE LENGTH：
1=9435mm，2=7930mm，3=4765mm，4=3270mm
3.2.4 When the four post lift is assembled and packaged, the connection of the steel
rope to the oil cylinder and the installation of the pulley have been completed;
therefore, when the equipment is installed, the customer can pass the steel rope
through the cross beam pulley according to the schematic diagram of the general
arrangement of the steel rope in the above figure and the corresponding wire rope
length,connecting with the correct post. The specific connection method of the steel
wire rope with the beam and the upright post will be described later.
3.3 Post and beam installation
Remove the connecting bolts of the 4 columns on the packaging rack separately, and
hoist the 4 pieces of columns near the position to be installed. At the same time, pay
attention to the position of the main column (the column with the motor mounting
base welded); From the direction of the platform tail, (the end welded with the bridge
pin bushing is the platform tail).
2 Beam installation:
Continue to hoist the main and auxiliary beams in the auxiliary platform to the
position to be installed. Note that the two beams are symmetrical parts.
In the figure above, the four holes at the arrow A are the mounting holes for the main
platform, and the eight holes at the right side B are the mounting holes for the
sub-platform. The sub-platform also requires four mounting holes. When installed at
far left, the distance between the inner side of the main and auxiliary platforms is 900
mm; when installed at the far right, the distance between the inner side of the main
and auxiliary platforms is 1000 mm.
The above picture shows the auxiliary cross beam. Similarly, the four holes indicated
by arrow A are the mounting holes of the main platform. The eight holes at right

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arrow B are the auxiliary platform mounting holes. Four of the holes are also used
according to the platform space to install the sub-platform.
The specific placement of the beam is shown below:
In the figure above, the beams at points A and B are the main beams; the beams at
points C and D are the auxiliary beams, where the main pillar is placed at point A and
the auxiliary pillars are placed at the remaining points B / C / D; The four mounting
holes of the main beam and the auxiliary beam are where the main platform is
installed, and the eight mounting holes are where the auxiliary platform is installed.
Do not make a mistake according to the figure above.
When connecting to the platform, firstly place 4 equal height pads at the bottom of the
beam (two horizontally below each beam) with a height of more than 150mm; adjust
to the distance between the inner edges of the two beams of about 5010mm (5Tons) or
about 4296mm (4Tons); and the two ends of the beam are basically flush, that is, the
horizontal deviation of the two ends of points A and C, and the points of B and D does
not exceed 5mm).
The main platform (with oil cylinder and pulley inside the platform) is shown below:

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Lift the main platform to points A and C, adjust the four holes on the head and tail of
the platform to precisely align with the four screw holes on the beam, and fine-adjust
if necessary; now screw the bolts into the screw holes, taking care not to tighten; Note
that the head of the platform is an M16 * 45 hexagonal bolt with a flat spring washer,
and the tail is an M16 * 45 hexagonal screw with a flat spring washer.
Bolts on the Head Bolts on the tail
When placing the main platform, be careful not to squeeze the steel rope, and at the
same time thread the steeel rope into the channel steel of the beam according to the
following diagram.
Steel Rope Connection diagram-driving head position

12
Steel Rope Connection diagram-Ramp position
Steel Rope Connection diagram-axonometric
In the above three pictures, the connection and installation methods of the steel rope
to the platform, beams, and columns are schematically illustrated; the serial number
①,②,③, and ④correspond to the length of the steel rope marked by the previous
serial number 1/2/3/4.

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3.4、Installation of auxiliary platform
Remove the auxiliary platform on the package and turn it over, and lift it to the points
B and D of the beam; Note that the installation position of the auxiliary platform is
adjustable, and the inner side of the main and auxiliary platform guide rails can be
adjusted from 900mm to 1000mm. Users can determine the installation distance
between the sub platform and the main platform according to specific needs.
auxiliary platform：
The above figure is a schematic diagram of the auxiliary platform. In the lower part of
the auxiliary platform, whether it is a manual four-post or an electronically controlled
four-post, there is a carriage structure. The specific installation method of the carriage
structure is described in detail below.
The following figure is an exploded view of the tubing carriage assembly and parts
list:

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NO.
ITEM
SPEC
QTY
1
Tubling bracket
1
2
Tubing compression bracket
1
3
Hex nuts
M8
1
4
Upper clamping plate
1
5
Hex nuts
M4
2
6
Hexagon socket head cap
screw
M4×20
2

15
In the figure above, the hydraulic pipes use the pipe compression bracket and the
upper clamping plate, pressed on the carriage by the hexagon socket screws and
nuts.The small holes on both sides of the tubing are used as the passage holes for the
electric control four-post trolley control wire. When the product leaves the factory,
whether it is an electric control or a manual four-post lift, oil pipe has been combined
with the oil pipe carriage, customers only need to install it on the carriage
reinforcement of the auxiliary platform. The picture below is the combination of the
carriage reinforcement and the auxiliary platform schematic diagram;

16
Before installing the carriage reinforcement, you need to install the tubing carriage on
the carriage reinforcement, and then fix the ends of the carriage reinforcement with
M8 nuts and φ8 flat pads to the welded bracket on the auxiliary platform, and tighten
and straighten the carriage reinforcement. ; The following figure is a schematic
diagram of the installation of the oil pipe carriage on the reinforcement of the
carriage;

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3.5The diagram after the platform is connected to the beam is shown below：：
NO.
ITEM
SPEC
QTY
1
Main beam
1
2
Auxiliary beam
1
3
Main platform
1
4
Auxiliary platform
1
5
Outer hexagon bolt
M16*45
8
6
Spring pad
φ16
16
7
Flat pad
φ16
16
8
Socket head cap screws
M16*45
8
Note that after the platform and the beam are connected by bolts, do not tighten them
in advance. Tighten the bolts after connecting and adjusting with the post part later.
3.5 Packing disassembly and installation of the post:
Remove the top cover of the column, take out the mechanical lock bar, place the
four columns to the corresponding positions of the beam, and insert the mechanical
lock bar between the mechanical lock and the safety lock of the beam, as shown in the
figure below.：

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Move the post into the end of the beam so
that the nylon roller at the end of the beam
touches the
inside of the post. See below:：
NO.
Item
Spec
QT
Y
1
Safety lock
4
2
Mechanical lock
4

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The arrow in the figure shows the nylon limit roller.
Install the column top cover. Note that the M20 nuts are installed on both sides of the
top cover, not on one side. After the whole assembly, turn the nut on the lower part of
the top cover, adjusting the level of the platform loading on the lock. As shown below;
Adjust the height between the lower end of the mechanical lock bar and the base of
the column by about 10mm, and fix it with M10 * 25 hex screws to prevent it from
swinging left and right. Be careful not to tighten the hex screws. Adjust the
mechanical lock bar to be parallel to the column.See below: