AAQ AutoLift FP-VRC User manual

Advance AutoQuip
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: [phone] | E: [email protected] | W: www.aaq.net.au
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
Specifications subject to change without notice.
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
which may occur therein
PARKING HOIST
AutoLift FP-VRC
Four Post Vertical Reciprocating Conveyor
Lifting Capacity - Varies (see specific product specifications)
Design Registration Approval Number: N/A
Design Code: AS1418.9-1996
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.

1. Foundation preparation
Before starting installation, please check the following conformities:
1) The hoist way / shaft size is strictly as per dimensions showed in the drawing
made by Advance AutoQuip upon ordering;
2) Please make job site clear from any obstacles that may interfere or hazard the
installation process.
3) Check carefully if the concrete ground is free from any cracks; Concrete
strength level to be C25 or above, and concrete thickness should be no thinner
than 300mm.
4) Make sure the concrete foundation is level, levelness error no bigger than 5mm.
5) If the lift is to be installed outdoor, we strongly recommend to make provision
of shed to protect cabinet from rain/snow etc. THE HOIST IS NOT
DESIGNED FOR OUTDOOR / WASHDOWN APPLICATION, WARRANTY
WILL BE VOID.
6) It is client’s scope to make provision of power feeding to cabinet of FPVRC.
7) In case of flush mounting, it’s strongly recommendedto provide drainage in the
pit to drain waters or any other fluids.
2. Tools preparation
Tools, devices, equipment and instruments including, but not limit to the following
are recommended to prepare for installation:
1) One set of non-adjustable spanner, adjustable spanner and allen wrench.
2) One set of screwdriver, both line shaped and cross shaped
3) One set of leveling instrument
4) Forklift and/or chain blocks
5) One piece of impact drill
6) Insulated rubber tape
7) One electric welding machine
8) One cutting machine
9) One piece of portable electric drill
10) Power cables (5 wires/cores)
11) Hammer
12) Grease gun
13) Measuring tape (length depends on lift size)

3. Assembly Process
3.1. Main Parts of FPVRC
1. Post No.1
2. Post No.2
3. Post No.3
4. Post No. 4
5. Connecting Beam
6. Carriage
7. Base plate
8. Platform
9. Ramp
10. Side Beam
11. Main Beam
12. Cylinder
13. Pneumatic Cylinder
14. Fence
Note:
- No. 9 Ramp will not be applicable when lift is recessed in pit.
- No. 8 Platform may be composed of two pcs only depending on platform width.
- No. 9 Ramp can be also placed at the other side as per site conditions.

3.2. Assembly of main structure
3.2.1. Place Base Plate (2 pcs, front & rear) in position on ground
3.2.2. Put Carriage onto the Base Plates and place head side of Carriages on the
side of Post No. 2&3.
3.2.3. Put Platform onto Carriage, and bolt them together.
Head Side (with Chain Joint)
Tail Side (with Roller)

3.2.4. Erect 4 posts one by one and bolt with Base Plate.
-Post No. 2 & 3 have chain joint base like below; which is not available for
No. 1 & 4
-Front sides of Post No. 3&4 and Rear sides of Post No. 1&2 have anti-
falling locks like below:
3.2.5. Connect Post No. 1&2, No. 3&4 by Connecting Beams.
3.2.6. Install chain joints at top of Post No. 1 & 4 with double nuts and then connect
with chains. The chains go through Carriages and bolted with chain joint bases
at bottom of Post No. 2 & 3.

3.2.7. Connect Post No. 1 & 4 with Side Beam
3.2.8. Install Main Beam on Post No. 2 & 3 as per reserved holes for bolting.
3.2.9. Install Cylinder onto Main Beam (horizontal installation) or along the Post No.2
(vertical installation). For details, please turn to Fig 1 & 2 Installation of Cylinder.
3.2.10.Stretch piston out of Cylinder so chains can lower down to ground level and
connect with chain joint on Head side of Carriage.
3.3. Limit switches
To be installed at below two positions.
-On Main Beam, to position travel of Cylinder
-At bottom side of Post No. 2 to stop platform when lowering to ground.
Detailed positions have been showed in the Fig 1 & 2.
3.4. Wiring of chains system and grease
Please refer to Fig 3 & 4_Chain Diagram.
3.5. Pneumatic Anti-falling System
One set of air compressor is provided by Advance AutoQuip to supply air to
pneumatic system via pneumatic valve (inside cabinet), which then delivers air
to pneumatic cylinders.

(Pneumatic Valve)
(Tee Joint)
Four pcs of Pneumatic Cylinders are equipped on each stopping level (except
ground level), one piece on each post. Like attached photos.
Tee Joint is for air hoses to split air flow.

Note: the black hose with Tee joint is air hose for pneumatic cylinder
3.6. Electrical wiring & diagram
Please refer to Electrical Diagram in the end of this manual.

PE
0
2 64
I >
1 53
QF
3
U1 V1 W1
U
2 64
1 53
V
W
KM1
YV2
KA3
R
S
T
KM1
KA1
18
TC1
380V/24V
220V/24V
SB0-1
12
11
KA3
SQ1 KA4
KA4
KA3
20
23 25
SB0
10
KA2 SQ6
HL1HL0
Limit SQ1: 12 25
Safety SQ : 16 21
Leveling SQ6: 12 23
Limit SQ to normally open
SB1 SB2
KA1 KA2
KA4
KT
KA1
KT YV1
21
KM1
SQ2-5
KA2
KA4
KM1
Safety valve: 0 27
Lower oil valve: 0 21
Warning lights: 0 20
13 14
15
17
27
16 22
24 26
12
Model:
Lifting Capacity: 3500kg
Cover Area: 6000*3400mm
Date:
Country:
Project:
Drawing:
Pump motor: 4Kw
Lifting Speed: 4mts/min
Drive: Hydraulic
Power Supply:
Projection Mode:
Ratio: 1:1
GENERAL LAYOUT
N.M.
N.A.
05-08-2021
FP-VRC
Total Travel: 4900mm
Ramp: H200mm
Platform size: 5950*3350mm

This Safety Operating Procedure does not necessarily cover all possible hazards associated with the machine and should be used in conjunction with
other references. It is designed to be used as an adjunct to the operation in the safety procedures and to act as a reminder to the operatior prior to
machine use.
SAFETY OPERATING PROCEDURES
Vehicle Hoist
DO NOT use this machine unless the operator has been
thoroughly instructed in its safe use and operation.
Safety glasses must be worn at all
times in work areas. Long and loose hair must be contained.
Sturdy footwear must be worn at all
times in work areas. Close fitting/protective clothing must be worn.
Rings and jewellery must not be
worn. Do not stand on hoist whilst hoist is in operation.
A vehicle hoist must not be operated unless it has a current certificate of inspection.
PRE-OPERATIONAL SAFETY CHECKS
1. Ensure that vehicle hoist has operating and maintenance instructions permanently located
and clearly visible.
2. The equipment must be used in accordance with manufacturer’s instructions.
3. Check the capacity of the hoist compared to the weight of the vehicle. If vehicle is too
heavy, do not proceed.
4. Ensure the area is clean and clear of grease, oil, and objects that may be a slip/trip hazard.
5. Familiarise yourself with and check all machine operations and controls.
6. Check all safety devices are in good condition.
7. Ensure support arms are capable of being locked in position.
8. Ensure rubber pads are in good condition on all load points.
9. Faulty equipment must not be used. Immediately report suspect equipment.
OPERATIONAL SAFETY CHECKS
1. Centre vehicle on hoist, ensuring that the weight is evenly distributed to the front and rear.
2. Identify the correct jacking points.
3. Only one person shall operate the hoist at a time.
4. Ensure hoist area is clear of people and equipment before operating.
5. Never leave the hoist running unattended.
6. Check vehicle stability by looking at the jacking points.
7. Engage and check for the correct engagement of the locks.
8. At the completion of work lower the vehicle hoist and ensure all equipment is left in a safe
position.
HOUSEKEEPING
1. Switch off equipment.
2. Leave the equipment and work area in a safe, clean and tidy state.
POTENTIAL HAZARDS
Falling objects Trapping hazards Crushing hazards Entanglement hazards

COMMISSIONINGREPORT
1. DetailsofCustomer
CustomerName:
InstallationAddress:
2. HoistDetails
ModelNo:
HoistType:
InstallationDate:
3. CommissioningReport Yes No N/A Comments
SafetydevicesincorporatedintothedesignofthevehicletoAS/NZS1418.9
VisualcheckallweldscompletedandcomplytorequirementofAS/NZS1554
Visualcheckcarriedoutforleaks
Visualcheckcarriedoutforleaks
Safetylockstestedforcorrectoperation
Checkedforgoodworkingorder
Suppliedwiththehoistandingoodworkingorder
Checkedforcorrectoperation
Hoistcheckedwithloadforcorrectoperationandspeedcontroltested
Checkedwireropesforcorrectinstallationandtension
Concretefloorisasuitabledepthforinstallation
SafetyDevices
Welds
HydraulicEquipmentandControls
PneumaticEquipmentandControls
SafetyLocks
SupportPads
WheelStops
HoistMotionLimits
LoadTestandSpeedCheck
WireRopes
ConcreteFloor
2McDonald Crescent
BassendeanWA6054
P:0892791663|E:[email protected]
1

COMMISSIONINGREPORT
Vehiclehoistoranypartoftheloadispositionednolessthan600mmawayfromany
fixedstructure
Provisionshavebeenmadeforeffectiveclearancesabovethevehiclewhenthehoistis
initsfull
y
raised
p
osition.
Make&ModelNumber
Serialnumber
RatedCapacity
Referencetomaintenance
Operationinstructions
ScrewandNutGaps
Hoistcomplianceplateshowingdesignregistration
Vehiclehoisthasbeentestedandallsafetydevices,limitswitchesandcontrolfunction
interlockshavebeentestedforcorrecto
p
eration.
Theinstallerhasdemonstratedtheoperationofthevehiclehoisttotheowneror
o
p
erator
Lockoffisolatingswitchinstalled
Emergencystopbuttoninstalled
3. DetailsofElectricalContractor
TradingName:
Address:
4. Signature
I,
b
eingt
h
epersonresponsi
bl
e
f
orcomp
l
etingt
h
ecommissioningreport
h
aveexercise
d

reasonableskillandcompetencywhencompletingthereportandherbycertifythatthevehicle
hoisthasbeencommissionedfitforuseaspertheAustralian/NewZealandStandard1418.9:1996
VehicleHoists.
Name:
Date:___________________________________________________________
LocationofVehicleHoist&VehicleClearances
Markings‐HoistCheckedforRelevantMarkingIncluding:
FunctionalTest
Demonstration
ElectricalEquipmentandControls
ECLicenceNumber:
TelephoneNumber:
2