ABB DOL Starter User manual

Installation
Remove cover by releasing 2 off screws with a screwdriver.
Wiring to overload:
Connect leads provided from – terminal 14 to terminal 95 and terminal A2 to terminal 96
Check operating coil voltage and frequency
Remove appropriate top/bottom knockouts. Attach conduit bushes to conduit
Mount base and connect to bushes. If continuous grounding is required fit separate bonding strap. For on-site control
circuit conversions see overleaf.
Connect cables and ensure that all terminals are tight.
When installed, set the hand/auto rest selector and adjust the current calibration to the desired value.
Replace cover and re-tighten cover screws.
Note: If an extra control device is required, see overleaf.
Overload Selection
Order references
Overload
rating
Full load A
Approximate motor rating Recommended
max. fuse size for
short circuit
protection A
400V/3PH
AC3
230V/1PH
Min. Max. kW hp kW hp
TA25DU1.4 1.0 1.4 0.37 0.55 0.07 0.09 4
TA25DU1.8 1.3 1.8 0.55 0.75 0.1 0.125
10
TA25DU2.4 1.7 2.4 0.75 1.0 0.18 0.25
TA25DU3.1 2.2 3.1 1.1 1.5 0.25 0.33
TA25DU4.0 2.8 4.0 1.5 2.0 0.37 0.5
20
TA25DU6.5 4.5 6.5 2.2 3.0 0.55 0.75
TA25DU11 7.5 11.0 4.0 5.5 1.1 1.5
35
TA25DU14 10.0 14.0 5.5 7.5 1.5 2.0
TA25DU19 13.0 19.0 7.5 10.0 2.2 3.0
TA25DU25 18.0 25.0 11.0 15.0 3.0 4.0
80
TA25DU32 22.0 32.0 15.0 20.0 4.0 5.5
Note: This product is not suitable for d.c. applications.
Terminal capacity
Main Auxiliary
Contactor 1 x 4mm2
or
2 x 2.5mm2
1 x 4mm2
or
2 x 2.5mm2
Overload 1 x 10mm2
or
2 x 6mm2
2 x 2.5mm2
Summary
A direct-on-line motor starter with ingress protection to
IP66. Two-tone plastic enclosure with ABS lid and base.
Trip class 10 requirements IEC 947-4-1
1.05 x FLC No tripping
1.2 x FLC Trip within 2 hours
1.5 x FLC Trip within 4 minutes
7.2 x FLC Trip between 4s and 10s
NOTE: FLC = Full load current
1TVS013114P0300 Rev1 01/1
DOL Starter
Plastic Enclosure to IP65
IEC947-4-1 Issue 1
Installation Instructions
ABB

Connection Data
Type (400Vcoil) Type (230V coil)
Circuits
Standard circuit Special circuits
Line-to-line plus remote 3-wire control Two-wire controls
Fitting an extra control device
Council of European Communities Directives: The products in
this publication conform to relevant EEC Directives and EN
Standards. Installation and use of such products must be carried
out by competent, properly trained personnel, complying with any
instructions supplied by the manufacturer. Liability for improper
incorporation, assembly, use, processing, storing or handling of
goods remains the sole responsibility of the individual, or company
carrying out such work. This publication is for information only.
Whilst every care has been taken in the preparation of this leaflet,
no liability is accepted for any consequence of its use. No licence
to use any patent should be assumed. All dimensions are
approximate only and subject to change without notice, as are
other technical features resulting from continual development and
improvement.
For further information please contact your
ABB
Tec
hnical Helpline 02476 368500
C
5
1
L3
L1
13
14
Start Remote
start
Remove
link
Remote
stop
Stop/reset
A2
A1
95
96
C
5
1
L3
L1
13
14
Remove
link
Reset
A2
A1
95
96
Control
contact
C
L1
1
L2
3
L3
5
2
4 6
M
3~
95
96
97
98
A1
A2
N
Start
Stop/
reset
U
(A)
V
(B)
W
(C)
13
14
A knockout is provided in
the lid of the DOL for an
extra control device.
1. Remove lid of starter
2. Cut around serrated
label insert
and remove
3. Remove front 22mm
knockout.
4. Fit control device kit.
U V W
(A) (B) (C)
M
3~
L1 L2 L3 E
1 3 5
A1
2 4 6
E
U V W
(A) (B) (C)
M
3~
N L1 L2 L3 E
1 3 5
A1
2 4 6
E
N L
M
1~
N L E
1 3 5
A1
2 4 6
E
Note: For
Single phase
Operation link
1 to A1,
3 to 2 as shown.