ABB AWIN GW120 User manual

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ENERGY INDUSTRIES
ABB Wireless Industrial Network
AWIN GW120
User Manual

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ENERGY INDUSTRIES
ABB Wireless Industrial Network
AWIN GW120
User Manual

NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as a com-
mitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or
kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
This product is designed to be connected to and to communicate information and data via a network interface.
It is the User’s sole responsibility to provide and continuously ensure a secure connection between the product
and the User’s network or any other network (as the case may be). The User is expected to establish and main-
tain any appropriate measures (such as but not limited to the installation of firewalls, application of authenti-
cation measures, encryption of data, installation of anti-virus programs, etc.) to protect the product, the net-
work, its system and the interface against any kind of security breaches, unauthorized access, interference,
intrusion, leakage and/or theft of data or information. ABB is not liable for damages and/or losses related to
such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or infor-
mation.
The software or hardware described in this document is furnished under a license and may be used, copied, or
disclosed only in accordance with the terms of such license.
TRADEMARKS
Ability is a trademark of ABB.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2021 ABB.
All rights reserved.
Release: October 2021
Document Number: 4JNO000308
Document Revision: A

TA B LE O F CO NT E NTS
Table of Contents
1About This User Manual ............................................................................................................ 9
1.1 Purpose and Scope..................................................................................................................... 9
1.2 Document Conventions ............................................................................................................. 9
1.3 Terminology ................................................................................................................................. 9
1.4 Related Documentation............................................................................................................10
1.5 Related Tools...............................................................................................................................10
1.6 Warning, Caution, Information, and Tip Icons..................................................................... 11
1.7 Target Audience ......................................................................................................................... 11
1.8 Compatibility .............................................................................................................................. 11
2Technology Overview ...............................................................................................................12
2.1 WirelessHART Network.............................................................................................................12
2.2 Host...............................................................................................................................................12
2.3 WirelessHART Gateway.............................................................................................................12
2.4 WirelessHART Client..................................................................................................................12
2.5 Network Manager ......................................................................................................................13
2.5.1 Network ID and Join Key ............................................................................................13
2.5.2 Message Hops..............................................................................................................13
2.6 WirelessHART Field Device.......................................................................................................14
2.6.1 Sensors...........................................................................................................................14
2.6.2 Transducers...................................................................................................................14
2.6.3 Transceivers ..................................................................................................................14
2.7 HART Field Devices and Wired 4… 20 mA Field Devices...................................................14
2.8 WirelessHART Adapter..............................................................................................................14
2.8.1 Connecting to a HART Device ...................................................................................14
2.9 WirelessHART Commands........................................................................................................15
2.9.1 Universal commands...................................................................................................15
2.9.2 Common practice commands...................................................................................15
2.9.3 Wireless commands ....................................................................................................15
2.9.4 Device-specific commands........................................................................................15
3Basic Features of AWIN GW120 Gateway................................................................................16
3.1 Get Familiar with AWIN GW120...............................................................................................16
3.2 DHCP Server................................................................................................................................ 17
3.3 Webserver.................................................................................................................................... 17
3.4 Operator Authentication for Webserver Access ................................................................. 17
3.5 Modbus TCP Mapping............................................................................................................... 17
3.6 Network Topology View ........................................................................................................... 17
3.7 Network Connectivity ...............................................................................................................18
3.8 Hard Reset ...................................................................................................................................18
3.9 Declarations and Certificates .................................................................................................19
3.9.1 ATEX Certificate ...........................................................................................................19
3.9.2 IECEx Certificate ..........................................................................................................19
3.9.3 Ordinary Locations......................................................................................................19
3.9.4 Hazardous Locations ..................................................................................................19
3.9.5 EU Declaration of Conformity...................................................................................19
3.9.6 FCC Compliance.......................................................................................................... 20
3.9.7 IC Compliance.............................................................................................................. 20
4WirelessHART System Planning...............................................................................................21
4.1 Accessing the Site......................................................................................................................21
4.2 Path Quality Analysis.................................................................................................................21

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II
4.3 Signal Strength...........................................................................................................................21
4.4 Antennas and Cabling...............................................................................................................22
4.4.1 Coaxial cable considerations ................................................................................... 23
4.4.2 Antenna mounting considerations ......................................................................... 23
4.5 Recommendations for Establishing a Robust WirelessHART Network........................ 24
4.6 Maintaining System Performance......................................................................................... 24
4.6.1 Antennas and coaxial cable ...................................................................................... 24
4.6.2 Cable connections ...................................................................................................... 24
4.6.3 Power supply................................................................................................................ 24
5Installation.................................................................................................................................25
5.1 Mounting the Gateway............................................................................................................. 25
5.1.1 Mounting the AWIN GW120....................................................................................... 25
5.2 Making connections and powering up..................................................................................27
5.2.1 Power connections ......................................................................................................27
5.2.2 Ethernet connections ................................................................................................ 28
5.2.3 Antenna connections ................................................................................................. 28
6Configuration........................................................................................................................... 29
6.1 Configuring a PC to communicate with AWIN GW120 WirelessHART
Gateway....................................................................................................................................... 29
6.2 Log onto AWIN GW120 WirelessHART Gateway.................................................................. 30
6.3 View Gateway Information...................................................................................................... 30
6.4 General AWIN GW120 Gateway Information........................................................................ 32
6.5 WirelessHART Profile Configuration..................................................................................... 33
6.6 Configuration of WirelessHART Network............................................................................ 34
6.6.1 Security ......................................................................................................................... 36
6.6.2 Channel Blacklist..........................................................................................................37
6.7 View Devices ...............................................................................................................................37
6.7.1 Delete a Device............................................................................................................ 39
6.7.2 Edit Slave Device .........................................................................................................40
6.7.3 Device Configuration .................................................................................................40
6.8 Instrument Table.......................................................................................................................40
6.9 Network Statistics.....................................................................................................................41
6.10 IP Configuration ........................................................................................................................ 42
6.11 Modbus Configuration ............................................................................................................ 43
6.12 Modbus Map ..............................................................................................................................44
6.13 HART-IP Configuration............................................................................................................. 45
6.14 Passwords................................................................................................................................... 46
6.15 Store and Retrieve Settings.................................................................................................... 46
6.16 Maintenance............................................................................................................................... 47
6.16.1 Firmware Update ........................................................................................................ 47
6.16.2 Utilities.......................................................................................................................... 48
6.16.3 Reboot........................................................................................................................... 48
6.17 System Logs............................................................................................................................... 49
7Monitoring................................................................................................................................ 50
7.1 View Gateway Status................................................................................................................ 50
7.2 View Devices Data and Status.................................................................................................51
7.3 View WirelessHART Network Topology.................................................................................51
7.4 Log File, Alarm & Warnings ..................................................................................................... 52
7.5System Information.................................................................................................................. 52
8Troubleshooting .......................................................................................................................53
8.1 LED Indicators ........................................................................................................................... 53
8.2 General Troubleshooting ........................................................................................................ 54

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8.3 Modbus Exception Codes ....................................................................................................... 56
9Good to Know............................................................................................................................57
9.1 How to Create a Gateway Backup? ....................................................................................... 57
9.2 How to Replace a Gateway by Restoring a Previous Backup? ........................................ 57
9.3 How to Replace a Malfunctioned Device? ........................................................................... 57
9.4 How to Change Device Tag Name?....................................................................................... 58
9.5 How to Use Remote Antenna? ............................................................................................... 58
9.6 How is Battery Life Cached in the Gateway?...................................................................... 59
9.7 What Happens When Multiple Devices Have Same Tag Name? ..................................... 59
9.8 What Value is Displayed on Modbus Registers when a Device Goes
Offline?........................................................................................................................................ 59
9.9 What Value is Displayed on the Gateway Webpage when a Device Goes
Offline?........................................................................................................................................ 59
9.10 How to Check that WirelessHART Network is Operating as Normal? ..........................60
9.11 How to Check that you have a Strong WirelessHART Mesh Network? ......................... 60
9.12 What to do if you have Duplicate Tag Names?................................................................... 60
9.13 Reference Architecture - AWIN GW120 Connectivity for Gateway
Configuration.............................................................................................................................60
9.14 Reference Architecture - AWIN GW120 Connectivity with Control System ...................61
9.15 Reference Architecture - AWIN GW120 Connectivity with FIM Software.......................61
9.16 Reference Architecture - AWIN GW120 Connectivity with AssetInsight ....................... 62
9.17 How to Dispose this Product – End of Lifecycle?.............................................................. 63
Appendix A. Appendix................................................................................................................... 64
Appendix A.1 WirelessHART Field Device Data Available for Modbus Mapping................... 64
Appendix A.2 WirelessHART Network Statistics Data Available for Modbus
Mapping ...................................................................................................................................... 65
Appendix A.3 Automatic Modbus Mapping Structure ............................................................... 66
Appendix A.4 Modbus Import File Structure................................................................................ 68
Appendix A.5 Device Configuration File Structure...................................................................... 69

L IS T O F F IG U R E S
List of Figures
Figure 1: AWIN GW120 gateway and its interfaces....................................................................................16
Figure 2: Reset button location...................................................................................................................18
Figure 3: Omnidirectional and directional antenna performance characteristics ...............................22
Figure 4: Installation showing end clamps ................................................................................................26
Figure 5: Installing AWIN GW120 on the DIN rail........................................................................................26
Figure 6: Removing AWIN GW120 from the DIN rail ..................................................................................27
Figure 7: AWIN GW120 power connections ................................................................................................28
Figure 8: Properties window to change IP address of a PC.....................................................................29
Figure 9: Login screen.................................................................................................................................. 30
Figure 10: Home screen showing AWIN GW120 data................................................................................ 31
Figure 11: General Configuration screen showing configuration data. .................................................32
Figure 12: General AWIN GW120 Information screen ................................................................................32
Figure 13: Gateway Profile Configuration screen......................................................................................33
Figure 14: Network Configuration screen..................................................................................................35
Figure 15: Device Information screen .........................................................................................................37
Figure 16: Instruments table screen ...........................................................................................................41
Figure 17: Network Statistics screen...........................................................................................................41
Figure 18: IP Configuration screen............................................................................................................. 42
Figure 19: Protocol Configuration screen ................................................................................................. 43
Figure 20: Modbus Mapping screen .......................................................................................................... 44
Figure 21: HART-IP Configuration Screen.................................................................................................. 45
Figure 22: Configuration - Username/Password Modification screen ................................................. 46
Figure 23: Configuration - Store Retrieve Settings screen ......................................................................47
Figure 24: Firmware Update screen............................................................................................................47
Figure 25: Maintenance- Utilities screen................................................................................................... 48
Figure 26: Maintenance- Reboot Screen.................................................................................................... 49
Figure 27: Home screen with monitoring/report options in the left navigation column .................. 49
Figure 28: Monitor user Home screen. ...................................................................................................... 50
Figure 29: Monitor user Field Devices screen............................................................................................51
Figure 30: Monitor user Network Information screen..............................................................................51
Figure 31: Monitor user Logs screen...........................................................................................................52
Figure 32: Monitor user -System Information screen...............................................................................52
Figure 33: AWIN GW120 LED locations........................................................................................................53
Figure 34: Example of remote antenna assembly.................................................................................... 58
Figure 35: AWIN GW120 configuration via (a) direct connection, or (b) network to a PC ...................61
Figure 36: AWIN GW120 connectivity to control system (AC800M)........................................................61
Figure 37: AWIN GW120 connectivity with FIM ..........................................................................................62
Figure 38: AWIN GW120 connectivity to AssetInsight ..............................................................................62