ABB CPS2400U User manual

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© Copyright 2021 ABB. All rights reserved.
PRODUCT MANUAL
CPS2400U Upstream System – 19”
Remote Power System
48 Vdc Input, ±190 Vdc Output Converter/Limiter System
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© Copyright 2021 ABB. All rights reserved.
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© Copyright 2021 ABB. All rights reserved.
PRODUCT MANUAL
CPS2400U Upstream System – 19”
Remote Power System
48 Vdc Input, ±190 Vdc Output Converter/Limiter System
TABLE OF CONTENTS
Table of Contents ...................................................................................................................................... 3
Table of Figures ········································································································································5
Table of Tables ·········································································································································6
Introduction··············································································································································· 7
Reference Documents ·····································································································································7
Customer Service Contacts····························································································································7
On-Line Power Systems Product Manuals and Software··········································································7
Product Description ··································································································································9
Operation ······················································································································································· 10
Configurations ···············································································································································11
Installation ··············································································································································· 13
Prepare for Installation ·································································································································13
Mount Shelves ··············································································································································· 14
Ground Converter Shelves ····························································································································16
Connect Input Power·····································································································································16
Connect Load Wiring···································································································································· 20
Inspect the Network·····································································································································.21
Install Controller············································································································································ 22
Set Shelf ID····················································································································································· 23
Install Inter-Shelf Signal Cables·················································································································· 25
Connect Office Alarms································································································································· 25
Connect Local Network································································································································ 26
Install Converters ···········································································································································27
Apply DC Power ··············································································································································27
Verify Normal States····································································································································· 28
Verify UL Installation Compliance ·············································································································· 28
Configure Controller····································································································································· 28
Confirm Operation of Alarm Wiring··········································································································· 29
Troubleshooting ······································································································································ 31
System ·····························································································································································31
Alarm Card······················································································································································ 33
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© Copyright 2021 ABB. All rights reserved.
Converter LEDs ············································································································································ 35
Locating Failed Fans ··································································································································· 37
Reference Information ···························································································································· 37
Connections ················································································································································· 37
Vertical Spacing, Airflow, Baffles, and Fan Shelves ···············································································40
Lugs ······························································································································································· 41
Specifications ··········································································································································42
Dimensions··················································································································································· 43
Standards Compliance ·······························································································································44
Installation Area...........................................................................................................................................44
Installation Environment····························································································································44
Installation Category ··································································································································44
Safety ·······················································································································································45
Safety Statements······································································································································· 45
Precautions··················································································································································· 47
Appendix A: Operating Temperature Measurement and Vertical Spacing··········································48
Appendix B: Alarm Reference Table········································································································50
Appendix C: Operation without a Controller - Alarm Wiring································································52
Appendix D: Installationsanleitung ·······································································································55
Revision ···················································································································································56
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© Copyright 2021 ABB. All rights reserved.
Table of Figures
Figure 1 Block Diagram -48V Fed Converter Shelf ················································································ 10
Figure 2 Configuration ···························································································································· 11
Figure 3 Fan Shelf Mounting ··················································································································· 15
Figure 4 Baffle Mounting ························································································································ 15
Figure 5 Converter Shelf Mounting ········································································································ 15
Figure 6 Converter Shelf Ground ············································································································ 16
Figure 7 ESD Jack····································································································································· 16
Figure 8 Converter Shelf DC Connections Access ··················································································17
Figure 9 Converter Shelf Input Power Connections ·············································································· 18
Figure 10 Fan Shelf Input Power Connections ······················································································· 19
Figure 11 Converter Shelf Load Connector ····························································································20
Figure 12 Fan Shelf Controller Cover ······································································································ 22
Figure 13 Controller Installation············································································································· 22
Figure 14 Alarm Card Access··················································································································· 23
Figure 15 Alarm Card Removal················································································································ 23
Figure 16 Shelf ID Setting························································································································24
Figure 17 Inter-Shelf Cables ····················································································································25
Figure 18 Controller Office Alarm Connector ························································································25
Figure 19 Controller Network Wiring Connection .................................................................................26
Figure 20 ESD Jack ·································································································································· 27
Figure 21 Converter Installation ············································································································· 27
Figure 22 Normal LEDs ····························································································································28
Figure 23 Alarm Card LEDs······················································································································ 33
Figure 24 Converter LEDs and Test Points ···························································································· 35
Figure 25 Fan Locations ·························································································································· 37
Figure 26 Office Alarm Connections with Controller············································································ 37
Figure 27 Converter Shelf Output Connector························································································38
Figure 28 Fan Shelf Connections ············································································································40
Figure 29 Converter Slot Covers············································································································· 41
Figure 30 Converter Shelf Dimensions···································································································43
Figure 31 Fan Shelf Dimensions··············································································································43
Figure 32 Design Capacitance Safety Limit···························································································46
Figure 33 Converter Slot Fillers ··············································································································49
Figure 34 Office Alarm Pin Outs - Alarm Cards ····················································································· 52
Figure 35 Alarm Card Pin Out··················································································································54
Figure 36 Alarm Card Cables···················································································································54
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