ABB Relion REG670 Quick start guide

Relion® 670 SERIES
Generator protection REG670
Version 2.2 IEC
Commissioning manual

Document ID: 1MRK 502 073-UEN
Issued: June 2021
Revision: J
Product version: 2.2
© 2017 - 2021 Hitachi Power Grids. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written permission from
Hitachi Power Grids, and the contents thereof must not be imparted to a third party, nor used for any
unauthorized purpose.
The software and hardware described in this document is furnished under a license and may be used
or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit.
(https://www.openssl.org/) This product includes cryptographic software written/developed by: Eric
Young ([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Power
Grids company. All other brand or product names mentioned in this document may be trademarks or
registered trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest Hitachi Power Grids representative.

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product
description and are not to be deemed as a statement of guaranteed properties. All persons
responsible for applying the equipment addressed in this manual must satisfy themselves that each
intended application is suitable and acceptable, including that any applicable safety or other
operational requirements are complied with. In particular, any risks in applications where a system
failure and/or product failure would create a risk for harm to property or persons (including but not
limited to personal injuries or death) shall be the sole responsibility of the person or entity applying
the equipment, and those so responsible are hereby requested to ensure that all measures are taken
to exclude or mitigate such risks.
This document has been carefully checked by Hitachi Power Grids but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to notify the
manufacturer. Other than under explicit contractual commitments, in no event shall Hitachi Power
Grids be responsible or liable for any loss or damage resulting from the use of this manual or the
application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the Member States relating to electromagnetic compatibility (EMC
Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits
(Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by Hitachi Power
Grids in accordance with the product standard EN 60255-26 for the EMC directive, and with the
product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is
designed in accordance with the international standards of the IEC 60255 series.

Table of contents
Section 1 Introduction..................................................................................................11
1.1 This manual.........................................................................................................................11
1.2 Intended audience...............................................................................................................11
1.3 Product documentation....................................................................................................... 12
1.3.1 Product documentation set................................................................................................12
1.3.2 Document revision history.................................................................................................13
1.3.3 Related documents........................................................................................................... 14
1.4 Document symbols and conventions...................................................................................14
1.4.1 Symbols.............................................................................................................................14
1.4.2 Document conventions......................................................................................................15
1.5 IEC 61850 edition 1 / edition 2 mapping............................................................................. 15
Section 2 Safety information....................................................................................... 21
2.1 Symbols on the product.......................................................................................................21
2.2 Warnings............................................................................................................................. 21
2.3 Caution signs.......................................................................................................................22
2.4 Note signs........................................................................................................................... 23
Section 3 Available functions......................................................................................25
3.1 Main protection functions.................................................................................................... 25
3.2 Back-up protection functions...............................................................................................26
3.3 Control and monitoring functions.........................................................................................27
3.4 Communication................................................................................................................... 33
3.5 Basic IED functions............................................................................................................. 36
Section 4 Starting up....................................................................................................39
4.1 Factory and site acceptance testing....................................................................................39
4.2 Commissioning checklist.....................................................................................................39
4.3 Checking the power supply................................................................................................. 39
4.4 Energizing the IED.............................................................................................................. 40
4.4.1 Checking the IED operation.............................................................................................. 40
4.4.2 IED start-up sequence ......................................................................................................40
4.5 Energizing REX060.............................................................................................................41
4.5.1 REX060 start up sequence............................................................................................... 41
4.6 Setting up communication between PCM600 and the IED................................................. 41
4.7 Writing an application configuration to the IED................................................................... 45
4.8 Checking CT circuits........................................................................................................... 45
4.9 Checking VT circuits............................................................................................................46
4.10 Using the RTXP test switch ................................................................................................46
4.11 Checking the binary input/output circuits.............................................................................47
4.11.1 Binary input circuits........................................................................................................... 47
4.11.2 Binary output circuits.........................................................................................................47
1MRK 502 073-UEN Rev. J Table of contents
Generator protection REG670 1
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

4.12 Checking optical connections..............................................................................................47
Section 5 Configuring the IED and changing settings..............................................49
5.1 Overview............................................................................................................................. 49
5.2 Configuring analog CT inputs..............................................................................................49
5.3 Supervision of input/output modules................................................................................... 50
Section 6 Calibrating injection based sensitive rotor earth fault protection.......... 51
6.1 Function revision history......................................................................................................51
6.2 Commissioning process...................................................................................................... 51
6.3 Commissioning tool ICT...................................................................................................... 51
6.4 Launching injection commissioning tool (ICT) and performing the installation....................54
6.5 Performing calibration......................................................................................................... 54
6.6 Acquiring references........................................................................................................... 59
6.7 Verifying calibration............................................................................................................. 60
6.8 Auditing............................................................................................................................... 61
6.9 Editing features in graph..................................................................................................... 62
6.10 Logging measurements to file............................................................................................. 63
Section 7 Calibrating injection based 100% stator earth fault protection...............65
7.1 Commissioning process...................................................................................................... 65
7.2 Commissioning tool ICT...................................................................................................... 65
7.2.1 Initial set-up.......................................................................................................................65
7.2.2 Installation......................................................................................................................... 69
7.2.3 Calibration......................................................................................................................... 70
7.2.3.1 Selection of the value of the calibration resistance Rcal and related tests................... 75
7.2.3.2 Checks and tests after the second calibration............................................................. 77
7.2.3.3 Checking the measurements by test resistances (generator at standstill)...................78
7.2.4 Commissioning and acquiring references......................................................................... 81
7.2.4.1 B.1 Recording of data during different operating conditions of the generator..............86
7.2.4.2 B.2 Analysis of collected data.................................................................................. 86
7.2.4.3 B.3 Setting of REG670.................................................................................................90
7.2.5 Auditing............................................................................................................................. 91
7.2.6 Editing features in graph................................................................................................... 92
7.2.7 Logging measurements to file........................................................................................... 93
7.2.8 Signals requirement in the disturbance recorder ..............................................................93
7.2.9 Completing the test........................................................................................................... 94
7.2.10 Check of the MCB or the fuse at the LV side of SIT..........................................................94
Section 8 Establishing connection and verifying the SPA/IEC communication.....97
8.1 Entering settings..................................................................................................................97
8.1.1 Entering SPA settings........................................................................................................97
8.1.2 Entering IEC settings.........................................................................................................97
8.2 Verifying the communication............................................................................................... 97
8.2.1 Verifying SPA communication........................................................................................... 98
8.2.2 Verifying IEC communication............................................................................................ 98
8.3 Fiber optic loop....................................................................................................................98
Table of contents 1MRK 502 073-UEN Rev. J
2Generator protection REG670
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

8.4 Optical budget calculation for serial communication with SPA/IEC ....................................99
Section 9 Establishing connection and verifying the LON communication......... 101
9.1 Communication via the rear ports .................................................................................... 101
9.1.1 LON communication........................................................................................................101
9.1.2 The LON Protocol............................................................................................................102
9.1.3 Hardware and software modules.....................................................................................102
9.2 Optical budget calculation for serial communication with LON ........................................ 103
Section 10 Establishing connection and verifying the IEC 61850 communication105
10.1 Overview........................................................................................................................... 105
10.2 Setting the station communication.................................................................................... 105
10.3 Verifying the communication ............................................................................................ 105
Section 11 Establishing connection and verifying the IEEE C37.118/1344
communication.......................................................................................... 107
11.1 Overview........................................................................................................................... 107
11.2 Setting the PMU station communication (PMU Report).................................................... 107
11.3 Setting the PMU station communication (PMU configuration).......................................... 107
11.4 Setting the TCP/UDP client communication......................................................................108
11.5 Verifying the communication..............................................................................................111
11.5.1 Verifying the IEEE C37.118/1344 TCP communication................................................... 111
11.5.2 Verifying the IEEE C37.118/1344 UDP communication.................................................. 117
11.6 Optical budget calculation for PMU - PDC communication............................................... 118
Section 12 Testing IED operation................................................................................ 119
12.1 Preparing for test...............................................................................................................119
12.1.1 Requirements.................................................................................................................. 119
12.1.2 Preparing the IED to verify settings.................................................................................120
12.2 Activating the test mode....................................................................................................121
12.3 Preparing the connection to the test equipment................................................................121
12.4 Connecting the test equipment to the IED.........................................................................122
12.5 Releasing the function to be tested...................................................................................122
12.6 Verifying analog primary and secondary measurement.................................................... 123
12.7 Testing the protection functionality.................................................................................... 123
12.8 Forcing of binary input/output signals for testing...............................................................124
12.8.1 Forcing concept...............................................................................................................124
12.8.2 How to enable forcing......................................................................................................124
12.8.2.1 Enable forcing by using LHMI.................................................................................... 124
12.8.2.2 Enable forcing using TESTMODE function block.......................................................124
12.8.3 How to change binary input/output signals using forcing................................................ 125
12.8.3.1 Forcing by using LHMI............................................................................................... 125
12.8.3.2 Forcing by using PCM600..........................................................................................126
12.8.4 How to undo forcing changes and return the IED to normal operation........................... 128
12.8.4.1 Undo forcing by using TESTMODE component.........................................................128
12.8.4.2 Undo forcing by using LHMI.......................................................................................128
12.8.4.3 Undo forcing by using PCM600................................................................................. 128
1MRK 502 073-UEN Rev. J Table of contents
Generator protection REG670 3
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved

Section 13 Testing functionality by secondary injection..........................................129
13.1 Testing disturbance report.................................................................................................129
13.1.1 Introduction......................................................................................................................129
13.1.2 Disturbance report settings............................................................................................. 129
13.1.3 Disturbance recorder (DR).............................................................................................. 129
13.1.4 Event recorder (ER) and Event list (EL)..........................................................................130
13.2 Identifying the function to test in the technical reference manual .....................................130
13.3 Differential protection........................................................................................................ 130
13.3.1 Transformer differential protection T2WPDIF and T3WPDIF..........................................130
13.3.1.1 Verifying the settings.................................................................................................. 130
13.3.1.2 Completing the test.................................................................................................... 131
13.3.2 High impedance differential protection HZPDIF .............................................................131
13.3.2.1 Verifying the settings.................................................................................................. 131
13.3.2.2 Completing the test.................................................................................................... 132
13.3.3 Generator differential protection GENPDIF ....................................................................132
13.3.3.1 Function revision history............................................................................................ 132
13.3.3.2 Verifying the settings.................................................................................................. 132
13.3.3.3 Completing the test.................................................................................................... 133
13.3.4 Restricted earth fault protection, low impedance REFPDIF ...........................................133
13.3.4.1 Function revision history............................................................................................ 133
13.3.4.2 Verifying the settings.................................................................................................. 133
13.3.4.3 Completing the test.................................................................................................... 134
13.4 Impedance protection........................................................................................................134
13.4.1 Full scheme distance protection, mho characteristic ZMHPDIS .................................... 134
13.4.2 High speed distance protection zones, quadrilateral and mho characteristic
ZMFPDIS ........................................................................................................................134
13.4.2.1 Function revision history............................................................................................ 135
13.4.2.2 Verifying the settings.................................................................................................. 135
13.4.2.3 Measuring the operating limit of set values ...............................................................138
13.4.2.4 Measuring the operating time of distance protection zones.......................................138
13.4.2.5 Completing the test.................................................................................................... 139
13.4.3 High Speed distance for series compensated line zones, quadrilateral and mho
characteristic ZMFCPDIS ...............................................................................................139
13.4.3.1 Function revision history............................................................................................ 139
13.4.3.2 Verifying the settings.................................................................................................. 139
13.4.3.3 Measuring the operating limit of set values ...............................................................142
13.4.3.4 Measuring the operating time of distance protection zones.......................................142
13.4.3.5 Transient directional element..................................................................................... 143
13.4.3.6 Completing the test.................................................................................................... 143
13.4.4 Pole slip protection PSPPPAM........................................................................................143
13.4.4.1 Verifying the settings.................................................................................................. 143
13.4.4.2 Completing the test.................................................................................................... 145
13.4.5 Out-of-step protection OOSPPAM ..................................................................................145
13.4.5.1 Verifying the settings.................................................................................................. 146
13.4.5.2 Test of point RE (RFwdR, XFwdX)................................................................................. 149
Table of contents 1MRK 502 073-UEN Rev. J
4Generator protection REG670
Commissioning manual
© 2017 - 2021 Hitachi Power Grids. All rights reserved