ABB FlexLoader Instructions for use

ROBOTICS
Application manual
FlexLoader Standard Safety Center

Trace back information:
Workspace Robots and Applications version a61
Checked in 2020-03-06
Skribenta version 5.3.033

Application manual
FlexLoader Standard Safety Center
R19D
Document ID: 3HAC051769-001
Revision: E
© Copyright 2014-2020 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014-2020 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this manual ...................................................................................................................
91 Safety
91.1 Introduction ......................................................................................................
101.2 Safety during installation, commissioning and decommissioning ................................
111.3 Safety during setup, maintenance, service and repair ..............................................
121.4 Limitation of liability ...........................................................................................
131.5 Nation and region specific regulations ...................................................................
141.6 To be observed by the supplier of the complete system ............................................
161.7 Safety signals in the manual ................................................................................
192 Description of the product
213 Installation
294 Maintenance
315 Interface
315.1 External safety interface to connected system ........................................................
385.2 Internal safety interface ......................................................................................
436 Function description
457 Operation
457.1 Starting from a non-powered status ......................................................................
467.2 Protective stop .................................................................................................
498 Decommissioning
498.1 General ...........................................................................................................
508.2 Environmental information ..................................................................................
53A Technical data
53A.1 Introduction ......................................................................................................
54A.2 Safety functions ................................................................................................
57A.3 Error messages ................................................................................................
58A.4 Starting from a non-powered status ......................................................................
59A.5 Pluto I/O ..........................................................................................................
61A.6 Safety center response times ..............................................................................
62A.7 Installation guide ...............................................................................................
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© Copyright 2014-2020 ABB. All rights reserved.
Table of contents

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Overview of this manual
About this manual
FlexLoader Standard Safety Center is a safety solution used for the FlexLoader
product family. This manual describes how to install, operate, maintain, service
and troubleshoot the FlexLoader Standard Safety Center.
Usage
This manual should be used during:
• installation and preparation work
• maintenance work
• repair work
• service work
• operation.
This manual is focused on countries where relevant ISO safety standards and
safety regulations according to Machinery Directive 2006/42/EC with addendum
apply.
Who should read this manual?
This manual is intended for:
• installation personnel
• maintenance personnel
• repair personnel
• service personnel
• operators.
Prerequisites
Operators and maintenance, repair and installation personnel working with an ABB
robot must be trained by ABB and have the required knowledge of mechanical and
electrical installation, service and maintenance work.
Trademarks
FlexLoader is a trademark of ABB.
References
• The product manual of the robot used together with FlexLoader Standard
Safety Center.
• The product manual of the FlexLoader function package or standard cell
used with FlexLoader Standard Safety Center.
• The product manual of the machine tool/s used together with the FlexLoader
function package or standard cell.
• The Pluto product manuals.
Continues on next page
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© Copyright 2014-2020 ABB. All rights reserved.
Overview of this manual

• Suggestion of applicable standards
- EN ISO 13849-1 “Safety of machinery -- Safety related parts of control
systems. General principles for design”
- EN ISO 12100 “Safety of machinery – General principles for design –
Risk assessment and risk reduction”
- EN 62061 “Safety of machinery – Functional safety of safety-related
electric, electronic and programmable electronic control systems”
- EN ISO 14119 “Safety of machinery – Interlocking devices associated
with guards – Principles for design and selection”
- EN 60204-1 “Safety of machinery. Electrical equipment of machines.
General requirements.”
- Newer applicable standards and regulations supersede the above
standards.
Revisions
DescriptionRevision
First edition.A
Updated illustrations.B
General update.C
Include Profinet update. Improved information on master/slave interfaces.D
Minor updates.E
Added section on response times.
8 Application manual - FlexLoader Standard Safety Center
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Overview of this manual
Continued

1 Safety
1.1 Introduction
This chapter contains safety information for procedures where there is a risk of
personal injury or damage to property.
Equipment that is part of a fully- or semi-automatic system must always be treated
with care regarding safety.
The users of ABB industrial robots are responsible for ensuring that the applicable
safety laws and regulations in the country concerned are observed, and that the
safety devices necessary to protect people working with the robot system are
designed and installed correctly. Personnel working with the robot must be familiar
with the operation and handling of the robot, as described in the applicable
documents.
• Only personnel with required training are authorized to use the system.
• All received training must be documented in writing.
System integ-
rator
Qualified elec-
trician
Trained service and
maintenance techni-
cian
Trained operat-
or
Activity
XCommissioning
XXOperation
XXTrouble-shooting
XCorrection of
mechanical fault
XCorrection of elec-
trical fault
XService
XMaintenance
x = Authorized to perform the activity.
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© Copyright 2014-2020 ABB. All rights reserved.
1 Safety
1.1 Introduction

1.2 Safety during installation, commissioning and decommissioning
Always check that the installation and maintenance instructions are supplied
together with the machine. Carefully read the safety information, before unpacking
and installing the equipment.
Personnel who are involved in the installation and commissioning must have
relevant training for the respective robot and corresponding safety issues.
10 Application manual - FlexLoader Standard Safety Center
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© Copyright 2014-2020 ABB. All rights reserved.
1 Safety
1.2 Safety during installation, commissioning and decommissioning