ABB PowerValue 11 RT G2 User manual

PREPARED
2020-09-23
STATUS
Approved
SECURITY LEVEL
Public
APPROVED
2020-09-23
DOCUMENT KIND
End of life treatment
OWNING ORGANIZATION
ABB, Electrification – Smart Power business line
DOCUMENT ID.
4NWD005580
REV.
1
LANG.
EN
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© Copyright [Year of first publication] ABB. All rights reserved.
—
END OF LIFE TREATMENT
PowerValue 11 RT G2
1-3kVA

POWERVALUE 11 RT G2
STATUS
Approved
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Public
DOCUMENT ID.
4NWD005580
REV.
1
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EN
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© Copyright [Year of first publication] ABB. All rights reserved.
Contents
1. Important safety instructions .......................................................................................................................3
1.1. Symbols and warnings .........................................................................................................................................3
1.2. Safety rules ............................................................................................................................................................ 4
2. Introduction.....................................................................................................................................................5
2.1. Related to the document.....................................................................................................................................5
2.2. Applicability............................................................................................................................................................5
2.3. Target audience.....................................................................................................................................................5
2.4. Disclaimer ...............................................................................................................................................................5
3. Recycling advice..............................................................................................................................................6
4. Dismantling and recycling instructions .......................................................................................................7
4.1. Packaging............................................................................................................................................................... 8
4.2. External and internal covers .............................................................................................................................. 9
4.2.1. SNMP card..............................................................................................................................................12

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1. Important safety instructions
THIS CHAPTER CONTAINS IMPORTANT SAFETY INSTRUCTIONS. READ IT CAREFULLY
BEFORE STARTING DISASSEMBLING THE UNIT.
1.1. Symbols and warnings
The following symbols are used in this manual, the list below explains each symbol.
THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “DANGER” INDICATES AN
IMMINENT ELECTRICAL HAZARD.
FAILURE TO OBSERVE THE RELATED SAFETY NOTE MAY CAUSE INJURY, DEATH OR
EQUIPMENT DAMAGE.
THIS SYMBOL IN CONJUNCTION WITH THE SIGNAL WORD “WARNING” INDICATES A
POTENTIALLY DANGEROUS SITUATION.
FAILURE TO OBSERVE MAY CAUSE INJURY, DEATH OR EQUIPMENT DAMAGE.
THIS SYMBOL INDICATES A HEAVY WEIGHT OBJECT THAT CAN CAUSE INJURY IN CASE OF
FALLING.
THIS SYMBOL INDICATES SHARP EDGES THAT MAY CAUSE INJURING FROM CUTTING.
DO NOT DISPOSE OF WITH ORDINARY TRASH.
THIS SYMBOL INDICATES USE OF GENERIC BUTTON-LIKE BATTERY, REQUIRING
SELECTIVE DISPOSAL.

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1.2. Safety rules
DANGER
RISK OF ELECTRIC SHOCK:
BEFORE DISASSEMBLING THE UNIT, MAKE SURE THE UPS IS COMPLETELY SWITCHED OFF
AND INTERNAL CAPACITORS HAVE BEEN DISCHARGED BY WAITING AT LEAST 10 MINUTES
AFTER SHUTDOWN THE UNIT.
DANGER
THE UNIT MAY CONTAIN BATTERIES. A BATTERY CAN PRESENT A RISK OF ELECTRICAL
SHOCK AND HIGH SHORT CIRCUIT CURRENT. THE FOLLOWING PRECAUTIONS SHOULD
BE OBSERVED WHEN DISASSEMBLING A UNIT THAT CONTAINS BATTERIES:
A) REMOVE WATCHES, RINGS OR OTHER METAL OBJECTS.
B) USE TOOLS WITH INSULATED HANDLES.
C) WEAR RUBBER GLOVES AND BOOTS.
D) DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES.
E) DISCONNECT THE CHARGING SOURCE PRIOR TO CONNECTING OR
DISCONNECTING OF BATTERY TERMINALS.
F) ESTABLISH IF THE BATTERY IS INADVERTENTLY GROUNDED. IF
INADVERTENTLY GROUNDED, REMOVE SOURCE FROM GROUND. CONTACT
WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL
SHOCK. THE LIKELIHOOD OF SUCH SHOCK CAN BE REDUCED IF SUCH
GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE
(APPLICABLE TO EQUIPMENT AND REMOTE BATTERY SUPPLIES NOT HAVING
GROUNDED SUPPLY CIRCUIT. A BATTERY CAN PRESENT A RISK OF
ELECTRICAL SHOCK AND HIGH SHORT CIRCUIT CURRENT.
KEEP OUT OF BATTERY POLES WHICH CONTAIN DANGEROUS DC-VOLTAGES CAUSING
FATAL ACCIDENTS.
INAPPROPRIATE MANIPULATIONS OF THE BATTERIES CAN CAUSE LIGHTNING SPARKS.
WARNING
RISK OF INJURY:
MAKE EXTRA ATTENTION TO THE CORNERS OF THE METAL COVERS WHICH CAN BE
SHARPER.
WARNING
RISK OF INJURY:
- DURING MANIPULATION AND DISASSEMBLING, BE CAREFUL OF THE HEAVY WEIGHT OF
THE UNIT.
- THE UPS CONTAINS COMPONENTS WITH HEAVY WEIGHT CAUSING INJURY IS NOT
PROPERLY HANDLED.
- THE UPS CONTAINS PARTS OR COMPONENTS THAT MAY BE SHARP: THE
INADVERTENT TOUCH OR PROJECTION MAY RESULT IN INJURY: WEAR SUITABLE
PERSONAL PROTECTIVE DEVICES (PPE).

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2. Introduction
2.1. Related to the document
The document contains information for end of life recyclers or treatment facilities in accordance with
the EU Directive 2012/19/EU about waste electrical and electronic equipment (WEEE). Necessary dis-
mantling information are detailed, together with indication of WEEE materials and components requir-
ing selective treatment are located.
Substances of very high concern under Regulation (EC) No 1907/2006* are typically used but not re-
ported in this document: contact ABB to get the latest declaration available.
* Regulation (EC) No 1907/2006 of the European Parliament and of the Council on the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH).
2.2. Applicability
This document covers the environmental information of the following products:
Product
Part number
UPS PowerValue 11RT G2 1 kVA B
4NWP100200R0001
UPS PowerValue 11RT G2 1 kVA S
4NWP100200R0007
UPS PowerValue 11RT G2 2 kVA B
4NWP100201R0001
UPS PowerValue 11RT G2 2 kVA S
4NWP100201R0007
UPS PowerValue 11RT G2 3 kVA B
4NWP100202R0001
UPS PowerValue 11RT G2 3 kVA S
4NWP100202R0007
External battery module 11RT G2 1 kVA
4NWP100203R0001
External battery case 11RT G2 1 kVA
4NWP100203R0002
External battery module 11RT G2 2 kVA
4NWP100204R0001
External battery case 11RT G2 2 kVA
4NWP100204R0002
External battery module 11RT G2 3 kVA
4NWP100205R0001
External battery case 11RT G2 3 kVA
4NWP100205R0002
2.3. Target audience
This document is intended for ABB customers and for professional recyclers. “Professional” refers to the
expertise in implementing selective treatment according local National laws. That includes also the un-
derstanding of immediate or long term safety risks related to exposure to substances.
2.4. Disclaimer
The information presented in this publication does not form part of any quotation or contract, is be-
lieved to be accurate and reliable and may be changed without notice. No liability will be accepted by the
publisher for any consequences of its use. Publication thereof does not convey nor imply any license un-
der patent - or other industrial or intellectual - property rights.

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3. Recycling advice
The following table is intended to guide selective treatment and recycling, showing where which sub-
stances of concern are used and where they are located [ref. Directive 2012/19/EU Article 15 and Annex
VII].
Substances of very high concern under Regulation (EC) No 1907/2006(1) are typically used but not re-
ported in this document due to changing nature: contact ABB to get the latest declaration available.
(1) Regulation (EC) No 1907/2006 of the European Parliament and of the Council on the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH).
Substance(s)/Component(s)
Where used (potential)
Batteries
-
As spare VRLA blocks;
Printed circuit boards
Used as spare and contained in fans.
Plastic containing brominated flame retardants
(BFRs)
(2)
-
PVC insulation for cables;
-
Plastic housing for signal cables’ terminals;
-
Cable ties (nylon), fasteners and supports (polyam-
ide);
-
Plastic shell for SNMP card;
-
plastic cover for touch panel;
- plastic of plugs and receptacles.
Liquid crystal displays
(surface > 100 cm2)
Not used
E
lectrolyte capacitors (height > 25 mm, diameter >
25 mm)
On selected
printed circuit board
External cables
Provided with original package
Mercury containing components
Not used
Toner cartridges
Not used
Asbestos containing components
Not used
CFC’s, HCFC’s, HFC’s, HC’s
Not used
Gas discharge lamps
Not used
Components containing refractory ceramic fibres
Not used
Components containing radioactive substances
Not used
(2) due to assembly complexity and where-used indication, the location of these substances or material will not be indicated along the docu-
ment, unless considered necessary.
Other materials and components, when not indicated above:
High level component
Substance(s)
Original packaging
Paper
;
Polyethylene foam or film
Metallic covers (plain or painted)
Steel, zinc plated
Transparent air guide
Polycarbonate

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High level component
Substance(s)
Fasteners
Steel, Cr6+ plated (banned but used in the past)
Steel, zinc plated
Brass, nickel plated
Polyamide
cables
PVC,
Copper
(conductor),
Tin
(plating),
Ferrites
,
Nylon (housing end terminals),
Brass (end terminals).
Heatsinks
Aluminum alloy
The following electrical components require further separation after removal from UPS. They might con-
tain materials or components requiring selective disposal. Contact the manufacturer to get proper in-
structions:
- thermal circuit breakers;
- fans (may contain printed circuit boards).
4. Dismantling and recycling instructions
DANGER
RISK OF ELECTRIC SHOCK:
- CAPACITORS AND OTHER UPS COMPONENTS MAY STORE NON-LETHAL ENERGY FOR
LONG TIME: HANDLE EVERY CONDUCTIVE PART WITH CARE, AVOIDING SHORT CIRCUIT
CAUSING SPARKING OR ARCING.
- BEFORE DISASSEMBLYING COMPONENTS REQUIRING FURTHER RECYCLING, CONTACT
THE MANUFACTURER TO GET NECESSARY DISPOSAL INFORMATION;
RISK OF INJURY:
THE UPS CONTAINS COMPONENTS WITH HEAVY WEIGHT CAUSING INJURY IS NOT
PROPERLY HANDLED.
RISK OF CUTTING:
THE UPS CONTAINS PARTS OR COMPONENTS THAT MAY BE SHARP: THE
INADVERTENT TOUCH OR PROJECTION MAY RESULT IN INJURY: WEAR SUITABLE
PERSONAL PROTECTIVE DEVICES (PPE).
This section describes the procedure to follow for disassembly. At the end of each subsections, relevant
WEEE or recycling information are reported.

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4.1. Packaging and external cables
Remove the UPS from the carton box.
WARNING
RISK OF INJURY: DEPENDING ON THE POWER RATING, A POWERVALUE SERIES UPS
WEIGHT CAN BE 12 kg TO 32 kg. HANDLE CAREFULLY.
UPS is delivered with external cables requiring selective disposal: Except 3KS model, UPS is equipped
with 2x extension cords 1.83 m long for AC input and output (Schuko plug-IEC C13, IEC C13-IEC C14). On
the 3KB & 3KS models, they equipped with additional extension cord for the output (IEC C20-IEC C19).
Battery cable only available on the 1KS/2KS/3KS and EBM models.
1KB
1KS
2KB
2KS
3KB
3KS
External bat-
tery
Input power
cord
Schuko-IEC C13
Schuko-IEC C13
Schuko-IEC C19
Schuko-IEC C19
Schuko-IEC C19
N/A
N/A
Output
power cord
IEC C13-C14
IEC C13-C14
IEC C13-C14
IEC C13-C14
IEC C13-C14
IEC C19-C20
IEC C13-C14
IEC C19-C20
N/A
Battery cable
N/A
Battery cable
N/A
Battery cable
N/A
Battery cable
Battery cable
Figure 4-1 external cables provided

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4.2. External and internal covers
Remove the front plastic cover and disconnect the internal battery connector.
Remove all screws on the top and slide the cover to remove it (Figure 4-2).
Figure 4-2 PowerValue 11 RT G2, top cover removal
Figure 4-3 PowerValue 11 RT G2, top cover removed

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Remove all screws on the front and remove the front plate (Figure 4-4).
Figure 4-4 PowerValue 11 RT G2, front plate removed
Slide out the battery tray. In case of battery pack, one tray is used (Figure 4-5).
WARNING
VRLA BATTERY BLOCKS CONTAINS HAZARDOUS SUBSTANCES AS:
- INORGANIC LEAD, LEAD COMPOUNDS (Pb – CAS 7439-92-1);
- SULFURIC ACID (CAS 7664-93-9 - CAUSES SEVERE BURNS).
THE CONCENTRATION MAY CHANGE, DEPENDING ON THE MANUFACTURER.
CUTTING OR DAMAGING THE PLASTIC CASE, WILL EXPOSE ENVIROMENT TO
FURTHER HAZARDOUS SUBSTANCES AS LEAD MONOXIDE (CAS 1317-36-8 -HARMFUL
BY INHALATION AND IF SWALLOWED).
Figure 4-5 PowerValue 11 RT G2, battery tray slide out

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Figure 4-6 PowerValue 11 RT G2, relevant materials

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4.2.1. SNMP card
The SNMP Web Pro card is made by one PCBA (see Figure 4-7)
Figure 4-7 SNMP Card