AGI WESTEEL 100 Series User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: BU-0101741 R5
Revised: February 2020
EasyFlow2 (100 Series)
Farm U-Trough Bin Unload System
Operator’s Manual
This manual applies to:
EasyFlow2:
U-Trough &
High Output
U-Trough
Unload
Bin Diameters: 21’, 24’, 27’, 30’,
33’, 36’, 39’, 42’, 45’, 48’, 51’, 54’,
60’
Original Instructions

We strongly recommend that all personnel associated with this equipment be trained in the correct operational
and safety procedures required for this product. This product has been designed and constructed according to
general engineering standards, other local regulations may apply and must be followed by the operator. Use the
sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
Date Employee Signature Employer Signature

EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM
BU-0101741 R5 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
1.1 Serial Number Location............................................................................................................. 5
1.2 Intended Use ............................................................................................................................. 6
1.2.1 Misuse ........................................................................................................................ 6
2. Safety....................................................................................................................................................... 7
2.1 Safety Alert Symbol and Signal Words...................................................................................... 7
2.2 General Product Safety ............................................................................................................. 7
2.3 Rotating Flighting Safety ........................................................................................................... 8
2.4 Rotating Parts Safety................................................................................................................. 8
2.5 Work Area Safety ...................................................................................................................... 8
2.6 Guards Safety ............................................................................................................................ 8
2.7 Bin Unloading Safety ................................................................................................................. 8
2.8 Bin Entry Safety ......................................................................................................................... 9
2.8.1 Roof Entry................................................................................................................... 9
2.9 Bin Emergency Entry ................................................................................................................. 9
2.10 Bin Entrapment ..................................................................................................................... 10
2.10.1 Flowing Grain ......................................................................................................... 10
2.10.2 Collapse of Bridged Grain....................................................................................... 11
2.10.3 Collapse of a Vertical Wall of Grain ....................................................................... 11
2.11 Combustible Dust .................................................................................................................. 12
2.12 Drives and Lockout Safety..................................................................................................... 13
2.12.1 Electric Motor Safety.............................................................................................. 13
2.12.2 Hydraulic Power Safety .......................................................................................... 14
2.13 Personal Protective Equipment............................................................................................. 14
2.14 Safety Equipment .................................................................................................................. 15
2.15 Safety Decals ......................................................................................................................... 16
2.15.1 Decal Installation/Replacement............................................................................. 16
2.15.2 Safety Decal Locations and Details ........................................................................ 16
3. Features................................................................................................................................................. 23
4. Operation .............................................................................................................................................. 24
4.1 Operation Safety ..................................................................................................................... 24
4.2 Bin Unload Overview............................................................................................................... 24
4.3 Before Filling the Bin with Grain............................................................................................. 25
4.4 Operating Controls .................................................................................................................. 26
4.5 Operation of the Bin Unload System ...................................................................................... 27
4.6 Emergency Shutdown ............................................................................................................. 28
4.7 Emergency Sump..................................................................................................................... 28
4.8 Restarting with a Full Underfloor Auger ................................................................................. 28
4.9 Cleanup.................................................................................................................................... 29
4.10 Relocating the Electric Drive to Another Grain Bin .............................................................. 29
4.11 Extended Shutdown / End of Season.................................................................................... 30
5. Maintenance ......................................................................................................................................... 31
5.1 Maintenance Safety ................................................................................................................ 31
5.2 Maintenance Schedule............................................................................................................ 31
5.3 Visually Inspect the Equipment............................................................................................... 32
5.4 Inspect Hydraulic Hoses and Fittings ...................................................................................... 32

EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM
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5.5 Clean and Wash the Equipment ............................................................................................. 32
5.6 Check the Gearbox Oil............................................................................................................. 33
5.7 Change the Gearbox Oil .......................................................................................................... 34
5.8 Tension the Drive Belts ........................................................................................................... 34
5.9 Align the Drive Belts................................................................................................................ 35
5.10 Replace the Drive Belts ......................................................................................................... 35
5.11 Replace the Sweep Drive Wheel........................................................................................... 36
5.12 Adjust the Bin Sweep Backboard .......................................................................................... 36
5.13 Adjust the Bin Sweep Engage Handle ................................................................................... 37
5.14 Removing the Underfloor Auger Flighting............................................................................ 38
6. Troubleshooting.................................................................................................................................... 41
7. Specifications ........................................................................................................................................ 45
7.1 Mechanical .............................................................................................................................. 45
7.2 Gearbox Oil Specification ........................................................................................................ 47
7.3 Bin Unload System Sizes.......................................................................................................... 47
7.4 Power Requirements............................................................................................................... 49
8. Bin Unload Limited Warranty .............................................................................................................. 50

BU-0101741 R5 5
11.. IInnttrroodduuccttiioonn
Thank you for purchasing a Westeel Farm U-Trough Bin Unload System. This equipment will allow safe
and efficient operation when you read and follow all of the instructions contained in this manual. With
proper care, your bin unload will provide you with many years of trouble-free operation.
Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is
provided on the inside front cover for your convenience. If any information in this manual is not
understood or if you need additional information, please contact your local distributor or dealer for
assistance.
This manual should be regarded as part of the equipment. Suppliers of both new and second-hand
equipment are advised to retain documentary evidence that this manual was provided with the
equipment.
1.1. Serial Number Location
The serial number location for your bin unload can be seen in the figure below. Always give your dealer the
serial number on your bin unload when ordering parts or requesting service or other information. Please record
this information in the table below for easy reference.
Model Number
Serial Number
Date Received
Figure 1. Serial Number Location
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1.2. Intended Use
The bin unload is designed solely for use in the intended agricultural use as listed below. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended
use.
The bin unload should be operated, maintained, serviced, and repaired only by persons who are familiar with its
particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations and all other generally recognized regulations on occupational health and
safety must be observed at all times.
Any modifications made to the bin unload may relieve the manufacturer of liability for any resulting damage or
injury.
Intended use for the bin unload:
• Handling grain, pulse crops, treated seeds, or other similar materials.
Use in any other way is considered as contrary to the intended use and is not covered by the warranty.
1.2.1 Misuse
Do not install/use the bin unload for/with:
• transferring material other than dry, free-flowing food-grains.
• commercial or off-farm use.
1. INTRODUCTION EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM

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22.. SSaaffeettyy
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Product Safety
It is the owner, operator, and maintenance personnel's responsibility to read and understand all safety
instructions, safety decals, and manuals and follow them when operating or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with
all personnel before allowing them in the work area. Untrained users/operators
expose themselves and bystanders to possible serious injury or death.
• Use for intended purposes only.
• Do not modify the bin unload in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety. Any unauthorized modification will void the warranty.
• Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
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2.3. Rotating Flighting Safety
• KEEP AWAY from rotating flighting.
• DO NOT remove or modify flighting guards, doors, or covers.
Keep in good working order. Have replaced if damaged.
• DO NOT operate the bin unload without all guards, doors,
and covers in place.
• NEVER touch the flighting. Use a stick or other tool to
remove an obstruction or clean out.
• Shut off and lock out power to adjust, service, or clean.
2.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.5. Work Area Safety
• Have another trained person nearby who can shut down the bin unload in case of accident.
• The work area should be kept clear of bystanders, including children.
• Keep the work area clean and free of debris.
2.6. Guards Safety
• Keep guards in place. Do not operate with guard removed.
• Do not walk on, step on, or damage guards.
• Lock out power before removing a guard.
• Ensure all guards are replaced after performing maintenance.
2.7. Bin Unloading Safety
• Never enter a bin when loading or unloading.
• Unload only as described in the operation section of this manual.
• Lock the bin door (where equipped) and close/lock all other access doors when not in use.
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2.8. Bin Entry Safety
The information in this section applies to entry through any access point.
Always try to work and solve problems without entering a bin.
If you must enter the bin, follow the safety information below to safely enter through the
roof, door or any access point:
• Stop the unloading process if the bin is being unloaded and lockout/tagout power before
entering the bin, refer to Lockout/Tagout Safety.
• Always wear a dust-filtering respirator when entering the bin. Grain dust and spores when
inhaled into the lungs can cause severe reactions leading to hospitalization in some cases.
Persistent exposure may cause “farmer’s lung,” which can eventually be fatal.
• Before working inside the bin, ventilate the area by opening the vent or by other equivalent
means to force air into the bin to prevent oxygen-deficient atmosphere. Inadequate oxygen
is very harmful to your health and can cause death. Exposure to carbon dioxide can cause
drowsiness, headache and even death due to suffocation. Test the atmosphere. If the
carbon dioxide hazard cannot be reduced or eliminated or you cannot test the atmosphere,
use correctly fitted and appropriate respirator.
• Never walk on grain to make it flow.
If you ignore the safety precautions above and enter the bin, you could die from being submerged.
2.8.1 Roof Entry
The information in this section applies to entry through the bin roof only.
• Never enter a bin from the roof if you don’t know its unloading history. Bridges of stored
material can form above a void space below, causing potential for entrapment.
• Have body harness tethered to a lifeline controlled by two others outside the bin. One
worker should be able to see inside worker through the inspection hatch. If there is an
accident, one worker can focus on the victim while the other goes/calls for help.
• In the event that you are trapped in the bin as it is unloading, move as quickly as possible
toward the bin wall; keep yourself elevated above the material by walking on the flowing
mass while staying as close as possible to the bin wall.
2.9. Bin Emergency Entry
In an emergency situation:
• Follow protocols set by your local occupational safety and health agency.
• If you need to rescue somebody inside the bin, call emergency responders and only attempt to rescue using
non-entry rescue procedure/equipment. Do not enter the bin unless you are trained for rescue, equipped and
relieved by another attendant.
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2.10. Bin Entrapment
It takes more than 1000 lb (4.5kN) of force to remove someone buried below the surface.
The following sections cover common ways a person gets submerged or trapped:
2.10.1 Flowing Grain
This procedure may also apply to fertilizer where the bin is intended for fertilizer storage.
• Grain flows in a funnel-shaped path when unloading. This vortex of grain behaves very much like a water
drain. Velocity increases as grain flows from the bin wall at the top of the grain mass into a small vertical
column at the center of the bin.
• Flowing grain will not support the weight of a person. Submersion happens within seconds.
Figure 2. Suffocation Hazards in Flowing Grain
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2.10.2 Collapse of Bridged Grain
This procedure may also apply to fertilizer where the bin is intended for fertilizer storage.
• Grain can “bridge” across a bin, creating an empty air space below. A person can easily break through this
bridge and become trapped, risking suffocation.
• To identify bridged grain, look for a funnel shape on the surface of the grain after having removed some of
the grain. If surface is undisturbed, the grain has bridged and formed a crust.
• Never walk on the grain crust. The crust rarely becomes strong enough to support the weight of a person.
• To remove bridge, try breaking the bridge from the inspection hatch or peak. Use a pole to hit the surface,
securing it with a rope in case it is dropped. Be aware that chunks of crusted grain can move down to the
auger and limit flow.
Figure 3. Suffocation Hazards in Bridged Grain
2.10.3 Collapse of a Vertical Wall of Grain
This procedure may also apply to fertilizer where the bin is intended for fertilizer storage.
• Vertical walls of grain are created when the bin is partially empty. Poking at the wall can make the grain
avalanche and submerge a person.
• Do not enter the bin to break down grain that has set up. Break grain mass from top of the bin outside.
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Figure 4. Suffocation Hazards from a Vertical Grain Wall
2.11. Combustible Dust
The bin unload has been designed for safe use in areas where hazards due to combustible dust
may potentially occur. Minimize the risk of a dust explosion by following the preventive
measures below.
Control the dust:
To control dust, consider as part of your work-site safety program to:
• Clean the grain to reduce the fines.
• Use equipment to minimize the breakage. For example, corn that is broken exposes the starch, the most
explosive element of the grain.
• Use a filtering system to capture the dust.
• Use an air system to reduce the dust.
• Spray edible mineral oil on the grain to reduce air-born dust when handling.
• Paint equipment that is in the interior of a facility with a coating that is slick, not allowing the dust to
accumulate.
• Clean up dust deposits after operation of the equipment.
• Enclose all equipment to keep the dust from escaping.
Control the ignition source:
To prevent possible sources of ignition that could cause fires or dust explosions:
• Do not smoke in any potentially hazardous area.
• Use only explosion-proof lights.
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BU-0101741 R5 13
• Do not use anything around or inside the equipment that may produce a flame, such as a match, a lighter, or
anything that may produce a shower of sparks, such as a grinder or power saw, unless the air is free of dust
and all dust deposits have been removed from the work area, or the work area is wet such that dust cannot
be dispersed in the air and smoldering processes from sparks cannot develop. Use brush-less electrical tools
and explosion proof flash lights, for example.
• Follow the maintenance schedule to keep equipment operating at normal conditions. This will further help to
prevent the risk of components overheating or wearing out which may lead to explosion risks.
• Always purchase replacement parts from the manufacturer or authorized dealer/distributor. Original
manufacturers parts are designed with explosion proof features where applicable.
2.12. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and follow lockout and tagout procedures to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that only 1 key exists for each assigned lock, and that
you are the only one that holds that key. Ensure that all personnel are clear before turning
on power to equipment.
WARNING
2.12.1 Electric Motor Safety
Power Source
• Electric motors and controls shall be installed and serviced by
a qualified electrician and must meet all local codes and
standards.
• A magnetic starter should be used to protect your motor.
• You must have a manual reset button.
• Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
• Locate main power disconnect switch within reach from
ground level to permit ready access in case of an emergency.
• Motor must be properly grounded.
• Ensure electrical wiring and cords remain in good condition;
replace if necessary.
SERVICE DISCONNECT
ON
OFF
Lockout
• The main power disconnect switch should be in the locked position during shutdown or
whenever maintenance is performed.
• If reset is required, disconnect all power before resetting motor.
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2.12.2 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts and pinch
points.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
2.13. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the
equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM

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Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
Hearing Protection
• Wear ear protection to prevent hearing damage.
2.14. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
Eyewash Kit
• Keep a portable eye wash kit available or make sure a permanent eyewash station is
available should the need arise to flush materials from the eyes. Review instructions
for use before working with the bin unload.
Salvage Container
• Keep a sealable salvage container on site, such as a spill containment pallet.
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Absorbent Materials
• Keep granular absorbent materials on hand to clean up any chemical spills.
Aluminum Shovel and Broom
• Keep an aluminum shovel and broom for cleanup of spilled materials.
2.15. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.15.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
2.15.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the bin unload and their messages are shown in the figure(s)
that follow. Safe operation and use of the bin unload requires that you familiarize yourself with the various
safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions
that must be taken to avoid serious injury, death, or damage.
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Figure 5. Safety Decal Locations
BU-0100470
BU-0100476
BU-0101800
20813
20804
BU-0020807
BU-0100472
200092
BU-0000002
20803
Note
Decal locations same on incline discharge.
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Figure 6. Hydraulic Powerhead Decal Locations
20813
BU-0020807
20806
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Table 1. Safety Decals
Part Number Description
BU-0100470
DANGER
To prevent serious injury or death:
• KEEP OUT of bin while sweep is operating.
• KEEP AWAY from rotating auger flighting.
• NEVER touch the auger flighting. Use a stick or other
tool to remove an obstruction or clean out.
• Shut off and lock out power before entering bin to
adjust, service, or clean.
ROTATING FLIGHTING HAZARD
20813
To prevent death or serious injury:
• KEEP AWAY from rotating auger flighting.
• DO NOT remove or modify auger flighting
guards, doors, or covers. Keep in good working
order. Have replaced if damaged.
• DO NOT operate the auger without all guards,
doors, and covers in place.
• NEVER touch the auger flighting. Use a stick or
other tool to remove an obstruction or clean out.
• Shut off and lock out power to adjust, service, or
clean.
ROTATING FLIGHTING HAZARD
DANGER
20803
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
MISSING GUARD HAZARD
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
20804
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
20806
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting
or disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
WARNING
BU-0000002
Center hopper must be opened first to empty
bin. Failure to follow could result in structural
damage, serious injury, or death.
Center hopper must be opened first to empty
bin. Failure to follow could result in structural
damage, serious injury, or death.
BIN COLLAPSE HAZARD
WARNING
2. SAFETY EASYFLOW2 (100 SERIES) – FARM U-TROUGH BIN UNLOAD SYSTEM