AGI Batco BCX2 User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-00001 R0
Revised: January 2020
PTO Top-Drive Field Loader
Portable Grain Belt Conveyor
Operator’s Manual
This manual applies to:
Batco BCX2, Westfield WCX2, Hutchinson HCX2
1500 Series: 1544
Original Instructions

We strongly recommend that all personnel associated with this equipment be trained in the correct operational
and safety procedures required for this product. This product has been designed and constructed according to
general engineering standards, other local regulations may apply and must be followed by the operator. Use the
sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
Date Employee Signature Employer Signature

PTO TOP-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR
8210-00001 R0 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
1.1 Serial Number Location............................................................................................................. 5
1.2 Intended Use ............................................................................................................................. 5
1.2.1 Misuse ........................................................................................................................ 6
2. Safety....................................................................................................................................................... 7
2.1 Safety Alert Symbol and Signal Words...................................................................................... 7
2.2 General Product Safety ............................................................................................................. 7
2.3 Overhead Power Lines .............................................................................................................. 7
2.4 Moving Conveyor Belt Safety.................................................................................................... 8
2.5 Upending ................................................................................................................................... 8
2.6 Rotating Parts Safety................................................................................................................. 8
2.7 Work Area Safety ...................................................................................................................... 8
2.8 Guards Safety ............................................................................................................................ 9
2.9 Raising and Lowering the Conveyor........................................................................................ 10
2.10 Hand Winch Safety................................................................................................................ 10
2.11 Positioning the Conveyor ...................................................................................................... 10
2.12 Towing the Conveyor ............................................................................................................ 10
2.13 Drives and Lockout Safety..................................................................................................... 11
2.13.1 PTO Driveline Safety............................................................................................... 11
2.14 Tire Safety.............................................................................................................................. 12
2.15 Personal Protective Equipment............................................................................................. 12
2.16 Safety Equipment .................................................................................................................. 13
2.17 Safety Decals ......................................................................................................................... 13
2.17.1 Decal Installation/Replacement............................................................................. 13
2.17.2 Safety Decal Locations and Details ........................................................................ 14
3. Features................................................................................................................................................. 21
4. Transport............................................................................................................................................... 22
4.1 Transport Safety ...................................................................................................................... 22
4.2 Transport Preparation ............................................................................................................. 22
4.3 Connect the Conveyor to the Towing Vehicle ........................................................................ 23
5. Placement ............................................................................................................................................. 24
5.1 Placement Safety..................................................................................................................... 24
5.2 Positioning the Conveyor ........................................................................................................ 24
5.3 Hand Winch Operation............................................................................................................ 25
5.4 Collapsible Hopper Cloth Control............................................................................................ 26
5.5 Conveyor Operating Angles .................................................................................................... 26
6. Operation .............................................................................................................................................. 29
6.1 Operation Safety ..................................................................................................................... 29
6.2 Start-up and Break-in .............................................................................................................. 29
6.3 Operation - PTO Drive ............................................................................................................. 30
6.4 Loading Area............................................................................................................................ 30
6.5 Conveyor Belt Speed ............................................................................................................... 31
6.6 Emergency Shutdown ............................................................................................................. 31
6.7 Restarting with a Full Tube ..................................................................................................... 31
6.8 Shutdown ................................................................................................................................ 32

PTO TOP-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR
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6.9 Clean Out................................................................................................................................. 32
6.10 Conveying Fertilizer............................................................................................................... 32
6.11 Storage................................................................................................................................... 34
7. Maintenance ......................................................................................................................................... 35
7.1 Maintenance Safety ................................................................................................................ 35
7.2 Maintenance Schedule............................................................................................................ 35
7.3 Visually Inspect the Equipment............................................................................................... 36
7.4 Lubricate the Equipment......................................................................................................... 37
7.4.1 PTO Driveline............................................................................................................ 37
7.5 Oil the Chain Couplers............................................................................................................. 37
7.6 Inspect Hydraulic Hoses and Fittings ...................................................................................... 38
7.7 Inspect the Hopper Flashing ................................................................................................... 38
7.8 Check the Roller Bearings ....................................................................................................... 38
7.9 Check the Roller Lagging ......................................................................................................... 38
7.10 Tension the Conveyor Belt .................................................................................................... 39
7.10.1 Top Drive Pinch Roller............................................................................................ 40
7.11 Align the Conveyor Belt......................................................................................................... 41
7.11.1 Adjust the Rollers ................................................................................................... 42
7.11.2 Adjust the Belt Return Wear Blocks....................................................................... 43
7.12 Inspect Belt Lacing................................................................................................................. 43
7.13 Replace the Belt Lacing ......................................................................................................... 44
7.14 Replace the Conveyor Belt.................................................................................................... 44
7.15 Clean and Wash the Equipment ........................................................................................... 45
7.16 Repack the Wheel Bearings with Grease.............................................................................. 46
7.17 Inspect and Service the Hand Winch and Lift Cable............................................................. 46
8. Troubleshooting.................................................................................................................................... 48
9. Specifications ........................................................................................................................................ 51
10. Limited Warranty................................................................................................................................ 52

8210-00001 R0 5
1. Introduction
Thank you for purchasing a AGI Portable Grain Belt Conveyor. This equipment will allow safe and
efficient operation when you read and follow all of the instructions contained in this manual. With
proper care, your conveyor will provide you with many years of trouble-free operation.
Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is
provided on the inside front cover for your convenience. If any information in this manual is not
understood or if you need additional information, please contact your local distributor or dealer for
assistance.
This manual should be regarded as part of the equipment. Suppliers of both new and second-hand
equipment are advised to retain documentary evidence that this manual was provided with the
equipment.
1.1. Serial Number Location
The serial number location for your conveyor can be seen in the figure below. Always give your dealer the serial
number on your conveyor when ordering parts or requesting service or other information. Please record this
information in the table below for easy reference.
Model Number
Serial Number
Date Received
1.2. Intended Use
The conveyor is designed solely for use in the intended agricultural use as listed below. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
operation and maintenance as specified by the manufacturer, also constitute essential elements of the intended
use.
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The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its
particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations and all other generally recognized regulations on occupational health and
safety must be observed at all times.
Any modifications made to the conveyor may relieve the manufacturer of liability for any resulting damage or
injury.
Intended use for the conveyor:
• Handling grain, pulse crops, treated seeds, or other similar materials.
• Handling fertilizer when strict operation and cleanout procedures are followed as noted in Operation
section.
Use in any other way is considered as contrary to the intended use and is not covered by the warranty.
1.2.1 Misuse
Do not install/use the conveyor for/with:
• transferring material other than dry, free-flowing food-grains.
• conveying canola, or any other oilseeds
• lifting or using as a hoist or crane.
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2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Product Safety
It is the owner, operator, and maintenance personnel's responsibility to read and understand all safety
instructions, safety decals, and manuals and follow them when operating or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with
all personnel before allowing them in the work area. Untrained users/operators
expose themselves and bystanders to possible serious injury or death.
• Use for intended purposes only.
• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety. Any unauthorized modification will void the warranty.
• Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
2.3. Overhead Power Lines
• When operating or moving, keep conveyor away from
overhead power lines and devices.
• The conveyor is not insulated.
• Electrocution can occur without direct contact.
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2.4. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
2.5. Upending
• Anchor intake end and/or support discharge end to prevent
upending.
• Intake end must always have downward weight. Do not
release until attached to tow bar or resting on ground.
• Do not raise intake end above tow bar height.
• Empty the conveyor and fully lower before moving.
2.6. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.7. Work Area Safety
• Have another trained person nearby who can shut down the conveyor in case of accident.
• The work area should be kept clear of bystanders, including children.
• Keep the work area clean and free of debris.
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Figure 1. Conveyor Work Area
2.8. Guards Safety
• Keep guards in place. Do not operate with guard removed.
• Do not walk on, step on, or damage guards.
• Lock out power before removing a guard.
• Ensure all guards are replaced after performing maintenance.
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2.9. Raising and Lowering the Conveyor
• Before raising/lowering/moving/adjusting the conveyor, make sure the area around the
conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand
on or beneath the conveyor when it is being placed.
• Lower the conveyor to its lowest position when not in use.
• Empty the conveyor before raising or lowering.
• Do not get on or beneath the conveyor when raising or lowering.
• Raise and lower conveyor on reasonably level ground only.
• Never attempt to increase height of the conveyor by positioning wheels on lumber, blocks,
or by any other means. To do so will result in damage to conveyor and/or serious injury.
• Do not raise the conveyor in high winds.
2.10. Hand Winch Safety
When Equipped:
• Inspect lift cable before using. Replace if frayed or damaged. Make sure lift cable is seated
properly in cable sheaves and cable clamps are secure.
• Tighten brake lock by turning winch handle clockwise at least two clicks after lowering the
conveyor.
• Lower the conveyor fully before towing, then rotate winch handle until cable has light
tension.
• Do not lubricate winch brake discs.
2.11. Positioning the Conveyor
• Transport and place equipment on reasonably level ground when raising, lowering,
positioning, or operating.
• Move the conveyor into position slowly. Do not unhitch and attempt to move by hand.
• Chock wheels and anchor intake end after placement.
2.12. Towing the Conveyor
The conveyor is not intended for transport on public roads. If it requires transport on a public roadway, the
following steps should be taken:
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• Check with local authorities regarding transport on public roads. Obey all applicable laws
and regulations.
• Always travel at a safe speed, never exceeding 20 mph (32 km/h).
• Reduce speed on rough surfaces.
• Do not transport on slopes greater than 20°.
• Use caution when turning corners or meeting traffic.
• Make sure the SMV (slow moving vehicle) emblem and all the lights and reflectors that are
required by local authorities are in place, are clean, and can be seen by all over-taking and
oncoming traffic.
• Always use hazard-warning flashers on tractor/towing vehicle when transporting unless
prohibited by law.
• Do not allow riders on the conveyor or towing vehicle during transport.
• Attach to towing vehicle with an appropriate pin and retainer. Always attach safety chains.
• Place the conveyor in the transport position before moving on roads.
2.13. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
2.13.1 PTO Driveline Safety
Drive
• Keep body, hair, and clothing away from rotating PTO
driveline.
• Make certain the driveline shields telescope and rotate freely
on driveline before attaching.
• Make certain the driveline is securely attached at both ends.
• Do not operate conveyor unless all driveline, tractor, and
equipment shields are in place and in good working order.
• Do not exceed the specified operating speed.
• Keep universal joint angles small and equal. Do not exceed
maximum recommended length for PTO driveline.
• Engage tractor park brake and/or chock wheels.
Lockout
• Position all controls in neutral, shut off tractor’s engine, and remove key from tractor.
• If removing key is impossible, remove PTO driveline from tractor.
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2.14. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
• DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
• Have a qualified tire dealer or repair service perform
required tire maintenance.
• When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
• DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
• Inflate tires to the manufacturer’s recommended pressure.
• Tires should not be operated at speeds higher than their
rated speed.
• Keep wheel lug nuts tightened to manufacturer’s
recommendations.
• Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
2.15. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the
equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
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Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
Dust Mask
• Wear a dust mask to prevent breathing potentially harmful dust.
2.16. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
2.17. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.17.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
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2.17.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)
that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety
decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must
be taken to avoid serious injury, death, or damage.
Figure 2. Conveyor Safety Decal Locations
P1513002
P1513003
P1513042
P1513001
P1513039
P1513048
P1513045
P1513008
P1513052
P1513037
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Table 1. Safety Decals
Part Number Description
P1513003
To prevent death or serious injury:
• When operating or moving, keep equipment
away from overhead power lines and devices.
• Fully lower equipment before moving.
This equipment is not insulated.
Electrocution can occur without direct contact.
DANGER
ELECTROCUTION HAZARD
P1513048
DANGER
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
PTO driveline.
• Do not operate equipment unless all driveline,
tractor, and equipment shields are in place and in
good working order.
• Make certain the driveline shields turn freely on
driveline.
• Make certain the driveline is securely attached at
both ends.
• Do not exceed specified operating speed (see
operator’s manual).
• Keep u-joint angles small and equal. Do not exceed
maximum recommended length for PTO driveline.
ROTATING PTO DRIVELINE
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Table 1 Safety Decals (continued)
Part Number Description
P1513045
To prevent death or serious injury:
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or
clean.
OPEN BELT CONVEYOR
WARNING
P1513037
To prevent serious injury or death:
• Securely attach equipment to vehicle with
correct pin and safety chains.
• Use a tow vehicle to move equipment.
TRANSPORT HAZARD
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
P1513001
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• If the manual, guards, or decals are missing or
damaged, contact factory or representative for
free replacements.
• Lock out power before performing maintenance.
• To prevent equipment collapse or upending,
support equipment tube while disassembling
certain components.
• Electric motors must be grounded. Disconnect
power before resetting overloads.
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
P1513042
WARNING
UPENDING HAZARD
To prevent death or serious injury:
• Anchor intake end and/or support discharge end
to prevent upending.
• Intake end must always have downward weight.
Do not release until attached to tow bar or
resting on ground.
• Do not raise intake end above tow bar height.
• Empty tube and fully lower before moving.
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Table 1 Safety Decals (continued)
Part Number Description
P1513002
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
P1513008
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
MISSING GUARD HAZARD
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
P1513039
For proper raising and lowering of equipment:
• After lowering equipment, always tighten brake lock
by turning winch handle clockwise at least two clicks.
• Rotate winch handle until cable has light tension,
when in towing position.
• Do not lubricate winch brake discs.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if necessary.
CAUTION
P1513052
To prevent damage, wheels must be
free to move when raising or lowering
equipment.
When equipment is positioned, chock
all wheels.
NOTICE
2. SAFETY PTO TOP-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR