Amadas 9980 User manual

Model 9980 Self-Propelled
Peanut Combine
MAN141.rev1
1st Edition, Beg. Serial #530000
September 2015
©2015
Updated August 2016

Model 9980 Self-Propelled Peanut Combines are manufactured
by Amadas Industries:
You can find us on the Web at:
www.amadas.com
or e-mail us at:
[email protected]
P.O. Box 1833
Suffolk, VA 23439
(mailing)
1100 Holland Road
Suffolk, VA 23434
(shipping)
[phone] (Phone)
[phone] (FAX)
P.O. Box 3687
Albany, GA 31701
(mailing)
1701 South Slappey Blvd.
Albany, GA 31706
(shipping)
[phone] (Phone)
[phone] (FAX)

9980 Self-Propelled Peanut Combine Introduction
MAN141.rev1 08/05/16 i
Table of
Contents
Welcome................................................... v
1. Safety....................................................1
Safety at All Times!...............................2
Safety Practices....................................3
Additional Safety for this Machine....... 10
Safety Decals......................................15
2. Operator’s Station ............................. 21
Cab Access.........................................22
Cab Ladder ....................................22
Cab Ladder Positions..................... 23
Cab Landing Safety Chains......24with
Washing Cab Windows, Servicing
Headlights and Wiper.................25
Emergency Exit..............................26
Fire Extinguisher ............................ 26
Right-Hand Side Cab Access......... 26
Operator Controls ...............................27
Comfort Command Operator’s Seat28
Seat Operation............................... 29
Left-Hand Armrest and Seat Back.. 30
Right-Hand Armrest Control Console31
Seat Belts.......................................31
Steering Column.............................32
Gear Shift Lever.............................33
Manual Parking Brake....................34
Brake Pedals..................................34
Auxiliary Power Outlet Strip
and Service ADIVSOR Diagnostic
Connector..................................35
Field Office Seat.............................36

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Armrest Storage Box...................... 36
Manual Storage.............................. 36
3. Operator’s Controls........................... 37
General Overview............................... 38
CommandTouch Armrest Console...... 39
Header Engage/Header Reverse ... 40
Separator Engage.......................... 42
Header Height Control....................43
Road Transport Disconnect............ 43
Engine Speed................................. 44
10% Engine Speed Control ............ 44
Four-Wheel Drive...........................45
Operator Interface Controls............ 46
Set Point Modes (Manual or
Automatic.................................. 47
Manual Modes...........................48
Feeder House Rate/Sensitivity
Adjust ........................................49
Header Speed................................50
Cleaning Fan Damper .................... 51
Threshing Speed............................52
Elevator Fan Damper Speed.......... 53
Multifunction Handle ........................... 54
Multifunction Handle Use................ 55
Quick Stop Switch.......................... 56
Header Height Activation Button.... 57
Bin Lift............................................ 58
Header Lift Switch.......................... 59
Conveyor Swing Switch..................60
Unloading Conveyor Drive Button... 61
Peanut Door Alarm………………….62
4. Overhead Control Panel ................... 63
Overhead Control Panel .................... 65
ClimaTrak Automatic Temperature
Control.......................................66
Mirror Control Switch......................67
Mirror Heater Switch....................... 68
Windshield Wiper Switch and
Optional Windshield Wiper......... 69
Deere-Delco AM/FM Radios (Optional)70
Radio With Weatherband ............... 71
Setting Clock ............................. 71
General Receiver Functions....... 71
Turning on Power ...................... 71
Display....................................... 71
Setting Default Display............... 72
Adjusting Brightness of Display.. 72
Adjusting Receiver Settings....... 72
Weatherband.................................. 73
Radio Programming for Local Area
Frequency..............................74
Radio with Weatherband and CD
Player......................................75
General Receiver Functions.......75
Turning on Power.......................75
One-Hour Timer.........................75
Display.......................................75
Programmable Eject Default ......76
CD Button Functions..................77
Playing a Compact Disc.............78
Operating Tips About Your Audio
System.......................................79
Understanding Radio Reception.....79
Antenna..........................................80
Communications/CB Radio Mounting80
5. CommandCenter Display..................83
CommandCenter................................84
Display Navigation..........................84
Display Controls .............................85
Display Icons..................................86
Home Pages......................................88
Select Machine Readings to
Display.........................................89
Manual Recording..............................90
Harvesting Information Pages............91
Setup Pages ......................................93
Diagnostics and Calibration Pages.....96
Backlight Level Control and Boundary
Box Color........................................98
Regional Settings, Time/Date Settings
Units of Measurement...................101
Diagnostic Readings, Tests..............104
Message Center...............................107
6. CommandTouch Cornerpost..........111
Cornerpost Monitors.........................112
Active Header Control Display .........113
Automatic Header Height Control
System.....................................114
Height Sensing and Active Header
Float Pressure Sensitivity.........115
Manual Raise/Lower Speed.....116
Header Height Resume............117
Triple Tachometer Display ...............122
Digital Display Lines .....................123
Fuel Gauge...................................124
Engine Coolant Temperature Gauge124
Warning Indicator Display ................125

9980 Self-Propelled Peanut Combine Introduction
MAN141.rev1 08/05/16 iii
7. Calibration........................................127
When to Calibrate.............................128
Error Codes......................................128
Calibration Procedures.....................129
8. Cab Climate Control ........................131
System Overview..............................132
Sensors Monitored........................132
CLIMATRAK Inlet Panel................133
CLIMATRAK Precleaner ...............133
Filters ...............................................134
Fresh Air Filter ..............................134
Recirculating Filter ........................135
Cleaning Filters.............................136
Troubleshooting.................................137
CLIMATRAK High Pressure Switch137
CLIMATRAK Low Pressure Switch137
9. Lights and Signals...........................139
General Information..........................140
Cab Interior Light...........................141
Turn Signals..................................142
Stop Lights....................................143
Light Switches ..................................144
Dimmer Switch..............................145
Hazard Lights................................146
Road Lights...................................147
Field Lights....................................148
Field Lights/Side Finder Lights..149
Stubble and Rear Residue Lights..150
Service Lighting................................151
Engine Compartment Light............151
Service Lights ...............................151
Service Light Locations.............152
Exit Lights .....................................153
10. Prestarting Checks.........................155
Read First.........................................156
Breaking in the Engine......................157
First 50 Hours ...............................158
Belt Drives Adjustment .............158
First 100 Hours .............................158
Break-in Check.........................158
Pre-start Daily Checks......................159
Engine Oil .....................................159
Temperature .................................160
Hydrostatic/Hydraulic Oil Level......161
Coolant Level................................162
Fuel System..................................163
Fuel Tank Breather .......................164
Cleaning Engine Compartment .....164
Tires............................................. 165
After Long Storage....................... 165
11. Operation........................................ 167
General Operation ........................... 168
Starting the Engine....................... 168
Stopping the Engine..................... 171
Cold Weather Operation .................. 172
Fuel Tank..................................... 172
Fuel Tank Breather....................... 172
Radiator ....................................... 173
Batteries....................................... 174
Glow Plugs................................... 175
Coolant Heater............................. 176
Hot Weather Operation.................... 177
12. Transportation ............................... 179
Before Transporting......................... 180
Driving the Combine on Roads........ 181
Back-Up Alarm............................. 185
Towing the Combine........................ 186
Rear Tow Hook ............................ 187
Four-Wheel Drive............................. 188
Read First..................................... 188
Using Four-Wheel Drive............... 189
13. Unloading Conveyor...................... 191
Before Using the Conveyor.............. 192
Conveyor Safety........................... 192
Using the Conveyor ......................... 193
Conveyor Tracking........................... 195
Conveyor Maintenance.................... 196
Conveyor Troubleshooting............... 197
Conveyor Timing.............................. 198
14. Performance................................... 199
Cleaning Fan Damper...................... 200
Overhead Teeth............................... 202
Retention Board............................... 203
Concave Teeth ................................ 204
10% Speed Control.......................... 205
Threshing Speed ............................. 206
Header Speed Control..................... 207
Header Height Control..................... 208
Elevator Fan Damper....................... 209
Dual Speed Picking Cylinder Drive .. 210
15. Engine............................................. 211
Compartment................................... 213
Rear Ladder and Landing............. 213
Engine Access Covers ................. 213

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Cleaning Engine Compartment..... 213
Fuel System..................................... 214
Engine Oil..................................... 215
Fuel Tank..................................... 216
Breather................................... 216
Filling....................................... 217
Draining................................... 217
Electric Fuel Pump....................... 218
Filters...........................................219
Primary Fuel/Water Separator
Filter ..................................... 219
Secondary Fuel/Water Separator
Filter ...................................... 219
Replacing Filters...................... 220
Fuel System Bleeding................... 222
Cooling System................................ 223
Important Information................... 223
Radiator ....................................... 224
Surge Tank................................... 225
Draining........................................ 226
Filling............................................ 227
Winterizing ................................... 228
Belts ................................................ 229
Shields ......................................... 229
Engine Belt................................... 230
Replace Engine Accessory/Fan
Belt....................................... 231
Replace Rotary Screen Drive
Belt....................................... 233
Rotary Screen.................................. 234
Door............................................. 234
Maintenance................................. 235
Brush............................................ 236
Air Cleaners Filters .......................... 237
16. Electrical System Service.............. 239
Electrical Safety................................ 241
Basic Electrical Component
Handling .................................. 241
General Electrical Information ...... 242
Electrical Connectors............... 242
Battery Safety................................... 243
Battery Cables.............................. 245
Battery Charging .......................... 246
Specific Gravity Check ................. 247
Connecting Booster...................... 248
Removing and Installing............... 249
Battery Disconnect Switch............ 250
Starter.......................................... 251
Alternator and Voltage Regulator . 251
Fuse Center...................................... 252
Controller and Power Module
Locations .................................254
System Wakeup Power Fuse........255
Glow Plug Fuse............................255
Glow Plug Diagnostic System Fuse256
Halogen Lights..................................257
Replacing Bulbs............................257
Replacing Cab Headlights ............258
Adjusting Cab Headlights .............259
Replacing Bulbs................................260
Cab Interior Light..........................260
Side Finder Lights.........................260
Stubble, Rear Residue, and Work
Lights.......................................261
Tail and Stop Lights......................262
Turn Signal Indicator Lights..........263
Warning Lights..............................263
Xenon (High Intensity Discharge)
Lights............................................264
Replacing Xenon Lights................265
Adjusting Xenon Lights.................266
Radio Installation...............................267
FM Radio......................................267
17. Hydraulic System Service .............269
General Information...........................270
Components.................................270
System Cleanliness...........................271
Accumulator......................................272
Valve for Raising/Lowering Header272
Hydraulic Valve Assembly.................273
18. Ground Drive and Rear Axle Service275
Tires and Wheels..............................276
Care and Service of Tires.............276
Inflation Pressure..........................277
Changing Tire Radius...................277
Using Liquid Weight......................278
Tire Loading Decal .......................279
Transporting .................................279
Drive Wheel Starter Stud..............279
Rear Wheel Bolt Torque ...............280
Drive Wheel Bolt Torque...............280
Dual Wheel Bolt Torque................281
Front Wheel Drive Offset..............282
Preparing Dual Wheels for Service283
Remove Front Wheels-Dual Wheels283
Install Front Wheels-Dual Wheels.285
Single Attach Wide-Spaced Dual
Wheels.....................................288
Multifunction Control Handle Linkage

9980 Self-Propelled Peanut Combine Introduction
MAN141.rev1 08/05/16 v
Adjustment....................................289
Gearshift Linkage Adjustment............290
Brake Fluid Reservoir ........................291
Jacking Location................................292
19. Fuel and Lubricants........................293
Read First..........................................295
Handling and Storing Diesel Fuel..296
Diesel Fuel.........................................297
Lubricity of Diesel Fuel..................297
Testing Diesel Fuel .......................297
Bio-Diesel Fuel ..................................298
Blends Up to B20..........................298
Blends Above B20.........................299
Cold Weather Operation....................300
Diesel Engine Coolant .......................302
Warm Climates..............................303
Supplemental Coolant Additives....303
Additional Coolant Information ......304
Diesel Oil...........................................306
Break-In Oil...................................306
Diesel Engine Oil...........................307
Service Intervals............................308
OILSCAN, COOLSCAN ................309
Other Oils/Lubricants.........................310
Hydrostatic Drive, Main Hydraulics,
Main Engine Gearcase.............310
Transmission, Final Drives............310
Grease..........................................311
Main, Variable Speed Gearboxes..311
Brake Fluid....................................312
Oil Filters.......................................312
Lubricant Storage..........................312
Alternative and Synthetic Lubricants313
Mixing of Lubricants......................313
20. Lubrication and Maintenance ........315
Safety ................................................316
Cylinder Stop ................................316
9980 SP Combine with Dump
Bin........................................317
9980 SP Combine with OCS ....318
Maintenance and Lubrication Schedule319
Filters............................................320
8 Hours or Daily ............................321
50 Hours or Weekly.......................323
200 Hours .....................................325
400 Hours or Yearly ......................327
800 Hours or Every Two Years .....332
2000 Hours ...................................333
As Required..................................336
Cleaning Combine ............................ 337
21. Troubleshooting ............................ 339
Performance Troubleshooting........... 340
Machine Troubleshooting.................. 343
Hydrostatic Ground Drive......... 343
Four-Wheel Drive..................... 346
Steering................................... 346
Brakes ..................................... 347
Engine..................................... 347
Heater...................................... 352
Air Conditioner......................... 353
22. Diagnostic Codes........................... 355
Access Diagnostic Trouble Codes..... 356
Access Diagnostic Trouble Code
Menu ....................................... 357
Select Controller........................... 358
Display List of Controllers ........ 358
Display All Codes for All
Controllers............................ 359
Return to Main Menu.................... 360
About Trouble Codes.................... 361
Diagnostic Trouble Codes................. 362
ADU: Armrest Display Unit ........... 362
CAB: Control Unit CAB and Cab
Power Module.......................... 363
CDU: Cornerpost Display Unit...... 368
ECU: Engine Control Unit............. 369
LC1: Control Unit LC1 and Left
Power Module 1....................... 374
LC2: Control Unit LC2 and Left
Power Module 2....................... 379
RCU: Control Unit RCU and Right
Power Module.......................... 381
SSU: Control Unit SSU................. 385
23. Combine Storage........................... 389
Preparing Combine for Storage......... 390
Prepare the Air Conditioner.......... 390
Prepare the Engine ...................... 391
Prepare the Combine ................... 393
Removing Combine from Storage..... 394
Appendices.........................................A - 1
A. Identification Plates....................A – 2
Machine Identification Number...A - 2
Engine Gearcase ......................A – 2
Engine Serial Number...............A – 2
Hydrostatic Drive Unit Pump .....A – 2
Hydrostatic Drive Unit Motor......A – 3

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Cam Lobe 4-Wheel Drive Motor A – 3
B. Help Prevent Crime....................A – 4
Record Identification Numbers ..A – 4
Keep Proof of Ownership ..........A – 4
Park Indoors..............................A – 5
Park Outdoors...........................A – 5
Reduce Vandalism....................A – 6
Report Thefts ............................A – 6
C. Torque Values............................A – 7
Metric Bolt and Cap Screw
Torque Values........................A – 7
Unified Inch Bolt and Cap
Screw Torque Values.............A – 8
D. Circuit Code Listing ....................A – 9
E. Hydraulic Hose Routing............A – 10
Form 0340................................A – 11
Form 0341................................A – 24
F. Schematics...............................A – 34
Warranty Statement

9980 Self-Propelled Peanut Combine Introduction
MAN141.rev1 08/05/16 vii
Welcome
To
AMADAS
Industries
With origins dating back to 1963, AMADAS
Industries and its predecessors have a long
history of providing high quality, reliable,
and innovative equipment for the farming
industry. AMADAS equipment is currently
at work throughout the United States and in
many other countries. This equipment
ranges from the Pull-Type Peanut Combine,
Tree Bark Processing and Packaging
Machinery, Hi-Speed Cotton Stalk
Puller/Chopper, Reel Rain Traveler
Irrigation Systems, to the 9980 Self-
Propelled Peanut Combine.
Thank you for choosing AMADAS
Industries. We are strongly committed to
your satisfaction and safety. Our goal is for
you to be satisfied with our machinery for
many years and it is our hope that you will
choose AMADAS again for your equipment
needs.
One of the most important factors in both
safety and maximum performance is for
every machine operator to understand
thoroughly the safe operation of this
equipment. Please invest in the time to
read this manual to ensure that injuries are
prevented, and also to receive the
maximum productivity from your AMADAS
machine.

Introduction 9980 Self-Propelled Peanut Combine
viii 08/05/16 MAN141.rev1
Model 9980
Self-Propelled
Peanut
Combine
Congratulations on your purchase of an
AMADAS Model 9980 Self-Propelled
Peanut Combine. The 9980 SP is the
culmination of years of intensive research
and development in a combined effort by
AMADAS Industries and John Deere.
AMADAS Industries’ aggressive design
capabilities joined forces with John Deere’s
drive train expertise to produce the world’s
first eight-row self-propelled peanut
combine. The 9980 SP employs innovative
technology along with the industry’s largest
threshing and separation capacity to make it
the leader in peanut combines.
Benefits
A high-capacity, self-propelled combine is
the best machine for harvesting peanuts.
Your AMADAS combine will optimize your
peanut harvest by providing the following
benefits:
•Reduced crop damage and loss. Up
to 15% less crop is lost or damaged
than with the use of a pull-type combine.
•Reduced overall harvest costs. You
need fewer machines, fewer people,
and less fuel, all of which result in more
profit.
•Increased harvesting capacity. The
9980’s harvesting capacity is over 33%
greater than that of a comparable pull-
type combine.
•Higher crop yield. Because the 9980
allows you to plant narrow row widths,
you will have higher crop yield.
•Superior harvesting capability in
adverse conditions. The 9980 is
unsurpassed in performance in wet,
muddy, and windblown conditions.
Standard Features
The following items are just some of the
features that come standard on the
AMADAS Model 9980 Self-Propelled
Peanut Combine.
•Turbocharged, air-to-air after cooled,
9.0L, 320 HP engine
•Hydraulic, variable 3-speed ground drive
•7,500 lb (3,400 kg) capacity peanut bin
•5-cylinder separation system
•Two-speed primary picking system
•Variable speed secondary picking
system
•12” diameter collection auger.
Options
The following options are available with the
Model 9980:
•Two- or four-wheel drive
•Off-loading Conveying System (OCS) or
dump basket
•6-, 8-, or 10-row header.