Amadas RMH1000M User manual

Round Module Handler
Model RMH1000M
2nd Edition, S/N 480000
September 2014
MAN137
©2011
Read this manual before
using this product. Failure
to follow the instructions
and safety precautions in
this manual can result in
serious injury or death.
Updated May 2015

Round Module Handlers are manufactured
by AMADAS Industries.
You can find us on the web at:
www.amadas.com
or email us at:
[email protected]
Or contact us at:
P.O. Box 1833
Suffolk, VA 23439
(mailing)
1100 Holland Road
Suffolk, VA 23434
(shipping)
[phone] (phone)
[phone] (FAX)
P.O. Box 3687
Albany, GA 31701
(mailing)
1701 South Slappey Boulevard
Albany, GA 31706
(shipping)
[phone] (phone)
[phone] (FAX)

RMH1000M Introduction
Table of
Contents
Welcome..................................................iii
Specifications .......................................iv
Dimensions............................................v
1 Safety....................................................1
Safety at All Times!................................2
Safety Practices.....................................3
Additional Safety for this Machine........10
Transporting the RMH.....................10
Safety Decals ......................................12
Decals.............................................13
Decal Locations ..............................14
2 Preparation.........................................15
READ FIRST!......................................16
Post Delivery Inspection ......................17
Assembly........................................17
Hydraulic System.................................18
Purge the Fork Cylinder..................19
Purge the Lift Cylinder.....................20
Purge the Tilting Cylinders..............21
Install the Lift Mast...............................22
3 Operation............................................25
READ FIRST!......................................26
Before Beginning.................................27
Tractor Hitch........................................27
Attaching the Tractor.......................27
Lower Hitch Points..........................28
Top Hitch Point ...............................29
Support Feet...................................30
Transporting the RMH .........................31
Fork Operation.....................................32
Fork Balance...................................32
Side Shift Movement.......................32
Optional Shock Absorber................32
Fork Positions......................................33
MAN137 5/29/2015 i

Introduction RMH1000M
4 Maintenance.......................................35
READ FIRST!......................................36
Before Performing Maintenance..........37
Regular Maintenance......................37
Parts...............................................38
Lubrication......................................39
Beginning of Season...........................41
End of Season.....................................41
Warranty .................................................42
ii 5/29/2015 MAN137

RMH1000M Introduction
Welcome
to
AMADAS
Industries
With origins dating back to 1963, AMADAS
Industries and its predecessors have a long
history of providing high-quality, reliable,
and innovative equipment for the farming
industry. AMADAS equipment is currently
at work throughout the United States and in
many other countries. This equipment
ranges from the Magnum Fource Peanut
Combine, Tree Bark Processing and
Packaging Machinery, Hi-Speed Cotton
Stalk Puller/Chopper, Reel Rain Traveler
Irrigation Systems, to the Round Module
Handler.
We are confident you will experience many
good years of service with your AMADAS
Round Module Handler. If any need should
arise, we pledge the best efforts of our
people and dealers to assist you.
One of the most important factors to both
safety and maximum performance is for
every machine operator to understand
thoroughly the safe operation of this
equipment. Please invest the time to read
this manual to ensure that injuries are
prevented and to receive the maximum
productivity from your AMADAS machine.
Thank you for choosing AMADAS
Industries. We are strongly committed to
your satisfaction and safety. Our goal is for
you to be satisfied with our machinery for
many years and it is our hope that you will
choose AMADAS again for your equipment
needs.
MAN137 5/29/2015 iii

Introduction RMH1000M
RMH1000M
Congratulations on your purchase of a
Round Material Handler! We’re proud of
our handlers and the design and
workmanship that go into every AMADAS
machine.
The AMADAS RMH1000M is the heavy-
duty solution to moving and loading round
cotton modules. The RMH1000M has been
built specifically to be compatible with the
John Deere 7760 Cotton Picker modules.
With its rugged yet simple construction, the
RMH1000M should provide years of trouble-
free service.
Benefits
The Round Module Handler offers the
following benefits:
•Heavy Duty Tubular Construction
Our module mover is made of square
tubing, assuring ample strength to
handle the largest modules with ease
while keeping the weight of the RMH to
a minimum.
•Unique Hydraulic Side-Shift
(Optional)
Our machine combines balanced close
of fork movement with side shift in one
unique valve block assembly, ensuring
proper module alignment during loading
or truck staging.
•66” Loading Height*
The AMADAS RMH1000M raises
modules up to 66” for easy loading on
flat beds and trailers.
*Lift height is also dependent on tractor
tire size and 3-point hitch link settings.
•Loading Lights
As night work is normal during cotton
harvest, the RMH1000M comes
standard with adjustable work lights to
make night work safer and more
convenient.
Models
AMADAS Round Module Handling
equipment is available in the following
configurations:
RMH1000M – the Round Module Handler
plus the Lift Mast for the most complete
tractor-mounted round module moving
system available.
RMH1000 – the Basic Round Module
Handler for bale staging and infield moving
with 18” of ground clearance.
RMH1010 – the Module Mast, which can be
purchased and bolted onto the RMH1000 to
achieve full lift height and loading potential.
Note that all photos in this manual are of the
RMH1000M with the RM1010 attached.
iv 5/29/2015 MAN137

RMH1000M Introduction
Specifications
Lifting capacity 6500 lbs
Height Base Only 69” (91” to lights)
Height with Mast 100”
Width Base Only (forks closed) 64”
Width with Mast (forks closed) 91”
Width Base Only (forks open) 114”
Width with Mast (forks open) 114”
Length Base Only 129”
Length with Mast 136”
Shipping Weight Base RMH1000 3530 lbs
Shipping Weight Mast RMH1010 2100 lbs
Shipping Weight RMH1000M 5630 lbs
Lift Height Base Only 24”
Lift Height with Mast 66”
Lift cylinders 3.5” x 48”
Fork cylinders 3.5” x 26”
Tilt cylinders 3” x 10”
Hitch CAT III, IVN or IV
Lights 2 adjustable work lights
MAN137 5/29/2015 v

Introduction RMH1000M
Dimensions
136”
100”
NOTE! Dimensions shown are of the RMH1000 with the RMH1010 module mast.
vi 5/29/2015 MAN137

RMH1000M Introduction
100”
90-114”
NOTE! Dimensions shown are of the RMH1000 with the RMH1010 module mast.
MAN137 5/29/2015 vii

Introduction RMH1000M
NOTES
viii 5/29/2015 MAN137

RMH1000M Safety
1.
Safety
Safety at All Times! ...............................2
Safety Practices....................................3
Additional Safety for this Machine .......10
Transporting the RMH .....................10
Safety Decals......................................12
Decals .............................................13
Decal Locations...............................14
This symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
MAN137 05/29/15 1

Safety RMH1000M
Safety at All Times!
You, the operator, can help avoid accidents
or injury by observing the precautions in
this section and insisting that others
working for or with you also follow them.
•Do NOT attempt to operate this
equipment under the influence of drugs
or alcohol, or prescription/over-the-
counter drugs that may cause
impairment.
•This equipment is dangerous to
children and persons unfamiliar with its
operation. They should never be
allowed to operate this machinery or
remain in its vicinity while in operation.
•Only a trained operator familiar with this
machinery and trained in its operation
should be allowed to operate this
machine. Do NOT allow any person to
operate or perform maintenance on this
machine until he or she has read this
manual and understands the safety
precautions.
•To prevent injury or death, use a tractor
equipped with a Rollover Protective
System (ROPS).
•NEVER exceed the limits of a piece of
machinery. If its ability to perform a job
safely is in question, DO NOT TRY TO
DO THAT JOB.
Look for the Safety Alert Symbol!
The Safety Alert Symbol indicates a potential
safety hazard to personnel and that extra
precaution must be taken. When you see this
symbol on the machine, remain alert and
carefully read the message that follows it.
ALWAYS follow the recommended
precautions and safe operating procedures
accompanying this symbol. If you have any
questions, please contact your dealer or the
manufacturer.
Safety Signal Words Used
Three safety signal words are used on the
machine and in this manual to indicate the
degree or level of hazard seriousness. These
three words are:
DANGER
Indicates an imminently hazardous situation
that, if not avoided, will result in death or
serious injury. This signal word is to be
limited to the most extreme situations,
typically for machine components that, for
functional purposes, cannot be guarded.
WARNING
Indicates a potentially hazardous situation
that, if not avoided, could result in death or
serious injury, and includes hazards that are
exposed when guards are removed. It may
also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
Safety Decals
•Replace any CAUTION, WARNING,
DANGER, or instruction safety decal
that is not readable or is missing.
•Do NOT paint over, remove, or deface
any safety sign or warning decals.
Shields
•Certain photographs or illustrations in
this manual may show a safety shield
removed. However, NEVER operate
this machine without all shields
correctly in place!
•If a shield must be removed to make a
repair or adjustment, replace the shield
prior to use.
2 05/29/15 MAN137

RMH1000M Safety
Safety Practices
Transport Machine Safely
•Comply with state and local laws.
•Be familiar with tractor operations and
follow all safety instructions in the tractor’s
manual.
•Before moving away, always check
immediate vicinity (e.g., for children).
•NEVER exceed a maximum speed of 20
MPH.
•Always adapt ground speed to road or
field conditions, making sure you have
adequate control of steering and stopping.
•Avoid sharp turns, holes, ditches, and
obstructions which may cause the tractor
to tip, particularly on hillsides.
•Use following tow load weight ratios as
guidelines:
20 MPH when weight is less than or
equal to the weight of the tractor
10 MPH when weight is more than
weight of the tractor
•NEVER tow a load more than double the
weight of the tractor!
•Sudden braking can cause a towed load
to swerve and upset. Reduce speed if
towed load is not equipped with brakes.
Avoid Electrical Power Lines
•Make sure all components are secured in
the proper position before transporting
machine (for example: basket bin lip
extension, mower deck, off-loading
conveyor, etc.).
•AVOID all lines, particularly low-hanging
electrical cables, during transport.
DANGER
Contact with electrical lines will cause the
operator to suffer severe electrical shock
or possibly death.
Use a Safety Chain
•Use a safety chain to help control
machinery if it separates from the tractor
drawbar.
•Use a chain with strength rating equal to
greater than the gross weight of the
towed machine.
•Attach the chain to the tractor drawbar
support, allowing only enough slack in
the chain for turning.
•Do NOT use a safety chain for towing.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
MAN137 05/29/15 3

Safety AMADAS Digger-Inverters
NOTE! This section covers general safety. Some items may not apply to this type of machine.
Avoid High Pressure Fluids
CAUTION
•Use extreme care when working with
hydraulic components and high pressure
sprays.
•Escaping fluid or spray under pressure can
penetrate the skin, causing serious injury.
•To avoid injury, relieve pressure before
disconnecting hydraulic or other lines.
•Tighten all connections before applying
hydraulic or spray pressure.
•Search hoses/connections for leaks with a
piece of cardboard.
•Take appropriate safety measures to
protect hands, body, and face from high
pressure fluids.
•Always wear appropriate safety gear to
protect hands, body and face from
exposure to high pressure fluids.
•Never try to block the flow or search for
leaks of high pressure fluids with your
hands even if wearing gloves. High
pressure fluids can penetrate gloves as well
as your skin.
•Always avoid direct contact of any high
pressure fluid low.
•If an accident occurs, respond as follows:
oSeek medical treatment
immediately. Any fluid injected into
the skin must be surgically removed
within a few hours or gangrene may
result.
oAlert the medical professionals that
a fluid injection or high pressure
spray injury has occurred.
oGive information on the type of fluid
or spray and time the accident
occurred. If known, include the
amount of fluid injected and/or the
system injection pressure.
oSurgery will most likely be required,
so no food or drink for the affected
person.
Doctors unfamiliar with this type of injury
should reference a knowledgeable medical
source. Such information is available in
English from Deere & Company Medical
Department in Moline, Illinois, U.S.A., by
calling 1-800-822-8262 or +1 309-748-
5636.
VERY IMPORTANT!! Although in some
cases there is little or no pain from an
injection or high pressure spray accident,
THIS IS A SERIOUS EVENT THAT MUST
BE TREATED BY MEDICAL
PROFESSIONALS!!!
4 05/29/15 MAN137

RMH1000M Safety
Work in Ventilated Area
Engine exhaust fumes can cause sickness or
death.
•If it is necessary to run an engine in an
enclosed area, remove the exhaust fumes
from the area with an exhaust pipe
extension.
•If you do not have an exhaust pipe
extension, open the doors and get outside
air into the area.
AMADAS DOES NOT RECOMMEND
RUNNING ANY ENGINE IN AN ENLCOSED
AREA EVEN WITH VENTILATION.
Prepare for Emergencies
•Be prepared if a fire starts.
•Keep a first aid kit and fire extinguisher
handy.
•Keep emergency numbers for doctors,
ambulance service, hospital, and fire
department near your telephone.
Handle Fuel Safety – Avoid
Fires
•Handle fuel with care; it is highly
flammable.
•Do NOT refuel the machine while
smoking or when near open flame or
sparks.
•Always stop engine before refueling
machine.
•Fill fuel tank outdoors.
•Prevent fires by keeping machine clean
of accumulated trash, grease, and
debris.
•Always clean up spilled fuel.
Wear Protective Clothing
•Wear close-fitting clothing and safety
equipment appropriate to the job.
•Operating equipment safely requires
the full attention of the operator. Do
NOT wear radio or music headphones
while operating machine.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
MAN137 05/29/15 5

Safety AMADAS Digger-Inverters
Practice Safe Maintenance
•Understand the service procedure before
doing work. Use proper tools and refer to
the User Manual.
•Keep service area clean and dry.
•Lower machine to ground, engage parking
brake, turn off engine, and remove key
before performing maintenance.
•Allow time for the machine to cool
completely.
•Never lubricate, service, or adjust machine
while it is moving.
•Keep hands, feet, and clothing from power-
driven parts.
•Securely support any machine elements
that must be raised for service work.
•Keep all parts in good condition and
properly installed.
•Fix any damage immediately; replace worn
or broken parts.
•Keep the machine free of any buildup of
grease, oil, or debris.
Handle Chemical Products
Safely
•Direct exposure to hazardous chemicals
can cause serious injury. Potentially
hazardous chemicals used with AMADAS
equipment include such items as
lubricants, coolants, paints, and
adhesives.
•Before you start any job using a
hazardous chemical, check the MSDS so
that you are aware of the risks and know
how to proceed safely. Carefully follow
all procedures, using only recommended
equipment.
•See your AMADAS dealer for MSDS on
chemical products used with AMADAS
equipment.
Avoid Contact with Moving Parts
•Wear close-fitting clothing to avoid
entanglement with moving parts.
•Keep hands, feet, and clothing away
from power-driven parts.
•Never clean, lubricate or adjust machine
when it is running.
Remove Accumulated Crop
Debris
•The buildup of chaff and crop debris near
moving parts or heat sources is a
hazard.
•Check and clean these areas frequently.
•Before performing any inspection or
service, engage parking brake, turn off
engine, and remove key.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
6 05/29/15 MAN137

RMH1000M Safety
Remove Paint/Protective Coating
Before Welding Or Heating
•Avoid potentially toxic fumes and dust.
•Hazardous fumes can be generated when
paint or coatings are heated by welding,
soldering, or by using a torch.
•Do all work outside or in a well-ventilated
area.
•Remove paint/coatings before welding or
heating:
oIf you sand or grind paint, avoid
breathing the dust. Wear an approved
respirator.
oIf you use solvent or paint stripper,
remove stripper with soap and water
before welding.
oRemove solvent or paint stripper
containers and other flammable
material from the area.
oAllow any fumes to disperse for at least
15 minutes before welding or heating.
•Do NOT use a chlorinated solvent in areas
where welding will take place.
•Do all work in an area that is well-
ventilated to carry toxic fumes and dust
away.
•Dispose of paint/coatings and solvent
properly.
Avoid Using Heat Near
Pressurized Fluid Lines
•Flammable spray can be generated by
heating near pressurized fluid lines,
resulting in severe burns to yourself and
bystanders.
•Do NOT heat by welding, soldering, or
using a torch near pressurized fluid lines
or other flammable materials.
Pressurized lines can accidentally burst
when heat goes beyond the immediate
flame area.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
Keep Riders off of Machine
•Only allow the operator on the machine.
Riders obstruct the operator’s view,
which results in the machine being
operated in an unsafe manner.
•
Riders are subject to injury such as
being thrown off of the machine.
•Children should NEVER be allowed on
the machine.
MAN137 05/29/15 7

Safety AMADAS Digger-Inverters
Dispose Of Waste Properly
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful
waste includes items such as oil, fuel, coolant,
brake fluid, filters, and batteries.
•Use leak-proof containers when draining
fluids.
•Do NOT use food or beverage containers
that may mislead someone into drinking
from them.
•Do NOT pour waste onto the ground, down
a drain or into a water source.
•Inquire about the proper way to recycle or
dispose of waste from your local
environmental or recycling center, FEMA,
or from your AMADAS dealer.
Support Machine Properly
•Always lower the attachment or implement
to the ground before you work on the
machine. If the work requires that the
machine or attachment be lifted, provide
secure support for them. If left in a raised
position, hydraulically supported devices
can settle or leak down.
•Do NOT support the machine on cinder
blocks, hollow tiles, or props that may
crumble under continuous load.
•Do NOT work under a machine that is
supported solely by a jack.
•Follow all safety procedures in this manual
for supporting the machine.
•When implements or attachments are used
with a machine, always follow safety
precautions listed in the implement or
attachment operator’s manual.
Service Drive Belts Safely
When servicing drive belts, always observe
these precautions:
•Avoid serious injury from hand or arm
entanglement. Never attempt to clean,
check, or adjust belts while the machine
is running. Always shut off the engine,
set the parking brake and remove the
key.
•Do NOT attempt to clean belts with
flammable cleaning solvents.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
8 05/29/15 MAN137

RMH1000M Safety
Service Tires Safely
Explosive separation of a tire and rim parts
can cause serious injury or death.
•Do NOT attempt to mount a tire unless you
have the proper equipment and experience
to perform the job.
•Always maintain the correct tire pressure.
•Do NOT inflate the tires above the
recommended pressure.
•Never weld or heat a wheel and tire
assembly. The heat can cause an
increase in air pressure resulting in a tire
explosion. Welding can structurally
weaken or deform the wheel.
•When inflating the tires, use a clip-on
chuck and extension hose long enough to
allow you to stand to one side and NOT in
front of over the tire assembly. Use a
safety cage if available.
•Check wheels for low pressure, cuts,
bubbles, damaged rims, or missing lug
bolts and nuts. NEVER fill a damaged tire
or one that is missing lug bolts or nuts.
NOTE! This section covers general safety. Some items may not apply to this type of machine.
Pay Close Attention to Notes
•Throughout the manual, information that
needs to be emphasized is set apart with
either a "NOTE!" or "IMPORTANT!"
heading.
•
Please be sure to carefully read this
information, as it usually indicates a
situation that could cause machine
damage.
Maintain Your Machine
•It is crucial you maintain your machine in
proper working condition.
•Perform all scheduled maintenance and
repairs in a timely manner.
•Do NOT perform unauthorized
modifications to the machine as these
could impair the function and/or safety of
the machine and affect machine life.
Use Safety Lights and Devices
Slow moving tractors, self-propelled
equipment and towed implements or
attachments can create hazards when
driven on public roads. They are difficult to
see, especially at night.
•Whenever you drive on public roads, use
flashing lights and turn signals according
to local regulations.
•To increase visibility, use the lights and
devices provided with your machine.
•Keep safety items in good condition.
•Replace missing or damaged items.
MAN137 05/29/15 9

Safety AMADAS Digger-Inverters
Additional Safety for this Machine
Transporting the RMH
When transporting the RMH, be aware of both
the height and length. When the RMH1000M
is in the fully raised position, the lights rise to
a height of approximately 157 inches. The
forks extend behind the tractor 128 inches
from the three-point hitch.
Before transporting, lower the forks to the
lowest practical height. Also make sure the
forks are closed before transporting.
*Optimum height based on tire, tractor, 3-point hitch adjustment, and level ground.
157”
66” *
128”
10 05/29/15 MAN137