APG HU-L24 User manual

APG
R
Doc #9002480
Part #200074
Rev B4, 08/18
Hammer Union Pressure Transmitter
User Manual
For The HU-L24 & HU-L27
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ii
Table of Contents
Introduction ................................................................................................................ iii
Warranty and Warranty Restrictions.................................................................... iv
Chapter 1: Specications and Options..................................................................... 1
Dimensions ........................................................................................................................................1
Specications ....................................................................................................................................1
Model Number Congurator.......................................................................................................... 2
Electrical Connectors and Pinout Table ..................................................................................... 3
Chapter 2: Installation and Removal Procedures and Notes..............................4
Tools Needed..................................................................................................................................... 4
Physical Installation ....................................................................................................................... 4
Electrical Installation ..................................................................................................................... 4
Shunt Calibration Procedures....................................................................................................... 5
Removal Instructions ..................................................................................................................... 5
Chapter 3: Maintenance .............................................................................................6
General Care...................................................................................................................................... 6
Repair and Returns.......................................................................................................................... 6
Chapter 4: Hazardous Location Installation and Certication ..........................7
Intrinsically Safe Wiring Diagram ............................................................................................... 7
CSA Certicate of Compliance................................................................................................. 8-11
EC Declaration of Conformity ..................................................................................................... 12
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Introduction
Thank you for purchasing a Hammer Union Pressure Transmitter from APG. We appreciate your business!
Please take a few minutes to familiarize yourself with your Hammer Union and this manual.
APG’s Hammer Union Pressure Transmitter is extremely rugged and designed for the environments of land-
based and oshore drilling installations. It is designed specically for use with the 1502 and 2202 Hammer
Wing Union. These units are constructed from materials designed for service with highly abrasive and
corrosive media and comply with new NACE standards.
Reading your label
Every APG instrument comes with a label that includes the instrument’s model number, part number, serial
number, and a wiring pinout table. Please ensure that the part number and pinout table on your label
match your order. The following electrical ratings and approvals are also listed on the label. Please refer to
the Certicate of Compliance and Declaration of Conformity at the back of this manual for further details.
Electrical ratings
Input: 10 to 28 VDC; Output: 4-20 mA / 0-5 VDC (per order)
Class I, Division 1, Groups C, D
Class I, Zone 0
Ex ia IIB T4: -40°C to 85°C; Enclosure Type IP67
AEx ia IIB T4: -40°C to 85°C; Enclosure Type IP67
Vmax Ui= 28VDC, Imax Ii = 110mA, Pmax Pi = 1W, Ci = 60.89nF, Li = 7.7mH
The following approvals only apply to the L24 (4-20mA) version
ATEX Directive: 0344
Sira 13ATEX2023
II 1G Ex ia IIB T4 Ga
Ta: -40°C to 85°C
Ui≤ 28 V, Ii≤ 110 mA, Pi≤ 1 W, Ci≤ 60.89 nF, Li≤ 7.7 mH
IECEx CSA 13.0004
Ex ia IIB T4 Ga
IMPORTANT: Hammer Union Pressure Transmitter MUST be installed according to
drawing 9002460 (Intrinsically Safe Wiring Diagram) on page 7 to meet listed approvals.
Faulty installation will invalidate all safety approvals and ratings.
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Chapter 1: Specications and Options
888-525-7300
Automation Products Group, Inc.
Model: HU-Lnn-IS-nnK-PSIS Serial #: . Mfg Date: . PN: nnnnnn-nnnn PN: nnnnnn-nnnn
Hammer Union with 1502 Fitting Hammer Union with 2002, 2202 Fitting
888-525-7300
Automation Products Group, Inc.
Model: HU-Lnn-IS-nnK-PSIS Serial #: . Mfg Date: . PN: nnnnnn-nnnn PN: nnnnnn-nnnn
• Dimensions
Performance
Pressure Ranges 0 to 20K PSIS (Per Part Number)
Analog Output 4-20mA, 0-5VDC
Over Pressure 1.5X Full Scale, 22.5 kpsi, or limit of WESCO tting,
whichever is smallest
Burst Pressure 3.0X Full Scale, 22.5 kpsi, or limit of WESCO tting,
whichever is smallest
Life 10 million cycles, minimum
Accuracy
Linearity, Hystereses & Repeatability ±0.25% of Full Scale (BFSL)
Thermal Zero Shift ±0.026% FSO/°C (±0.01% FSO/°F)
Thermal Span Shift ±0.026% FSO/°C (±0.01% FSO/°F)
Environmental
Operating Temperature -40 to 85°C (-40 to 185°F)
Compensated Temperature -40 to 65°C (-40 to 150°F)
Enclosure Protection IP67/IP65
Electrical
Supply Voltage 10-28 VDC on sensor
Output Signal @ 21°C 4-20 mA: 3-30 mA max.
0 to 5 VDC: 7mA max
Masterials of Construction
Wetted Materials Incoloy 925 NACE MR-01-75 and ISO 15156-3
Enclosure 316L Stainless Steel
Mechanical
Pressure Connection WECO® standard 1502, 2002, 2202 or equivalent
Weight 2.3kg (5.10 lbs)
• Specications
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• Model Number Congurator
Part Number: HU - _____ - IS - _____ - PSIS - _____ - _____ - _____
A B C D E
A. Output
□L24 4-20 mA
□L27 0-5 VDC
B. Pressure Range
□5K 0 - 5,000 psis
□6K 0 - 6,000 psis
□10K 0 - 10,000 psis
□15K 0 - 15,000 psis
□20K 0 - 20,000 psis (2002 tting only)
C. Electrical Connection
4-20 mA Output Options
□E1 4 pin M12 (w/ Shunt Cal)
□E2 5 pin M12 (w/ Shunt Cal)
□E6 3 pin Turck M12 [RSFVL36]
□E7 4 pin Reverse Bayonet (w/ Shunt Cal)
□E8 5 pin Threaded MS3102 (w/ Shunt Cal)
□E9 3 pin Threaded MS3102
□E11 4 pin Threaded MS3102
□E13 7 pin Jupiter/Souriau (w/ Shunt Cal)
□E15 6 pin Bayonet (w/ switched Shunt Cal)
□E18 4 pin Rota (w/ Shunt Cal)
□E20 4 pin Turck M12 [P-RSFV 40-0.3]
□E28 6 pin Bayonet
□E40 3 pin Bayonet (w/ Shunt Cal)
□E45 6 pin Bayonet (w/ Shunt Cal)
0-5 VDC Output Options
□E3 4 pin Threaded MS3102
□E14 6 pin Bayonet (w/ switched Shunt Cal)
4-20 mA Direct Wiring Options w/ Shunt Cal
□E5  1/2NPTcoupling,yingleads
□E10  JunctionBox(1502ttingonly)
□E17  1/2NPTcoupling,10’cable,yingleads
D. Fitting
□P34  LargeHU1502Wecotting
□P35  SmallHU2002/2202Wecotting
□P36  LargeWeldedHU1502Wecotting
□P37  SmallWeldedHU2002/2202Wecotting
E. Enclosure
□K0 No options (standard)
□K7 With handle*
□K1 With protective cage assembly*
*Consult factory
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• Electrical Connectors and Pinout Table
3-Pin Threaded
MS3102
Connector
C A
B
C A
B
3-Pin
Bayonet
Connector
4-Pin
Mini Style
Connector
5-Pin
Mini Style
Connector
Face view of male connector on HU
+ Signal
– Signal
Shunt Cal
Red Wire
Black Wire
Yellow Wire
Flying Leads & Terminal Strip Wiring
Turk M12
RSFVL 36
Connector
Turk M12
P-RSFV 40-0.3
Connector
4-Pin Reverse
Bayonet
Connector
D
C
A
B
4-Pin Threaded
MS3102
Connector
D
C
A
B
5-Pin Threaded
MS3102
Connector
D C
E B F
E
B
A
D
C
6-Pin
Bayonet
Connector
A
4-20 mA Output Direct Wiring
E5 E10
Flying Lead Wires Junction Box (1502 only)
Wire 1/2” NPTM Coupling 1/2” NPTF Cable Entry
Red + Signal + Signal
Black – Signal – Signal
Yellow Shunt Cal Shunt Cal
E17
Flying Lead Wires
1/2” NPTF Coupling
+ Signal
– Signal
Shunt Cal
0 to 5 VDC Output 4-20 mA Output
E3 E14 E1 E2 E6 E7 E8 E9
4 pin MS3102 6 pin Bayonet 4 pin Mini 5 pin Mini 3 pin M12 4 pin Bayonet 5 pin MS3102 3 pin MS3102
Pin Electroplate Nickel Stainless Steel Nickel Plated Zinc Nickel Plated Zinc Stainless Steel Stainless Steel Stainless Steel Stainless Steel
A (1) + Power + Power + Signal + Signal No Connection + Power/Signal No Connection No Connection
B (2) – Power + Signal – Signal – Signal + Power/Signal – Power/Signal – Power/Signal + Power/Signal
C (3) + Signal -Power Shunt Cal No Connection - Power/Signal Shunt Cal + Power/Signal - Power/Signal
D (4) – Signal – Signal No connection Shunt Cal – No Connection Shunt Cal –
E (5) – +Shunt Cal – No Connection – – No Connection –
F – -Shunt Cal – – – – – –
Note: Mating connectors sold separately.
4-20 mA Output
E11 E13 E15 E18 E20 E28 E40
4 pin MS3102 7 Pin Jup./Souriau 6 pin Bayonet 4 pin ROTA 4 pin M12 6 pin Bayonet 3 pin Bayonet
Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
A (1) No Connection + Power/Signal + Power/Signal + Power/Signal -Power/Signal + Power/Signal + Power/Signal
B (2) – Power/Signal – Power/Signal – Power/Signal – Power/Signal + Power/Signal – Power/Signal – Power/Signal
C (3) + Power/Signal No Connection No Connection Case Ground No Connection No Connection Shunt Cal
D (4) Case Ground No Connection Case Ground Shunt Cal Case Ground No Connection –
E (5) – Shunt Cal + Shunt Cal – – No Connection –
F (6) – No Connection – Shunt Cal – – No Connection –
Note: Mating connectors sold separately.
G (7) – No Connection – – – – –
E45
6 pin Bayonet
Stainless Steel
+ Power/Signal
– Power/Signal
No Connection
Case Ground
Shunt Cal
No Connection
–
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Chapter 2: Installation and Removal Procedures and Notes
You will need the following tools to install your 1502 or 2002 / 2202 Hammer Union Pressure Transmitter:
• A hammer
• 1502 or 2002 / 2202 wing nut
• Tools Needed
DANGER: Mismatched unions and nuts can result in dangerous or hazardous equip-
ment failures. Always check identications on both union pieces and nuts prior to installa-
tion. Only use pieces with matching union gure numbers, sizes, and pressure ratings.
• Ensure mating union faces are clean, dry, and free of debris.
• Mate your Hammer Union Pressure Transmitter onto the socket.
• Place the wing nut on the Transmitter and spin into place.
• Hammer the wing nut until tight.
• Physical Installation
• Check the pinout table on your Hammer Union Pressure Transmitter against your order.
• Check that your electrical system wiring matches the pinout table on your Hammer Union.
• For instruments with connectors, make the connection. Otherwise, attach your wire to the provided
terminal strip.
• Electrical Installation
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Removing your Hammer Union Pressure Transmitter from service must be done with care. It’s easy to create
an unsafe situation if you are not careful to follow these guidelines:
• Make sure the pressure is completely removed from the line where your sensor is installed. Follow any
and all procedures for safely isolating any media contained inside the line or vessel.
• Remove the Hammer Union wing nut.
• Remove your Pressure Transmitter.
• Clean the sensor’s tting and diaphragm of any debris (see above instructions) and inspect for damage.
• Store your sensor in a dry place, at a temperature between -40° F and 180° F.
• Removal Instructions
APG’s Hammer Union Pressure Transmitters can be congured with either a single-pin shunt calibration or
two-pin switched shunt calibration.
Single-Pin Shunt Calibration Procedure
APG’s Hammer Union Pressure Transmitters with single-pin shunt cal provide a full scale output (20.0 mA or
5 VDC) when 10 to 28 VDC is applied to the designated Shunt Cal pin. See the pinout chart on your Hammer
Union Pressure Transmitter’s label.
• Check the pinout table on your Hammer Union Pressure Transmitter.
• For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across
+/- Signal.
• For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter.
• Apply 10 to 28 VDC to the Shunt Cal pin.
• If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20
mA).
Two-Pin Shunt Calibration Procedure
APG’s Hammer Union Pressure Transmitters with two-pin shunt cal provide a full scale output (20.0 mA or 5
VDC) when + Shunt is shunted to - Shunt. This is usually accomplised via an external switch. See the pinout
chart on your Hammer Union Pressure Transmitter’s label.
• Check the pinout table on your Hammer Union Pressure Transmitter.
• For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across +/-
Signal, and an open switch between + Shunt Cal and - Shunt Cal.
• For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter, and an
open switch between + Shunt Cal and - Shunt Cal.
• Close the open switch between + Shunt Cal and - Shunt Cal, ectively applying power to - Shunt Cal. (+
Power for 0 - 5 VDC, and + Signal for 4 - 20 mA, is tied to + Shunt Cal inside the Hammer Union)
• If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20
mA) when the switch is closed.
• Shunt Calibration Procedures
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Your Hammer Union Pressure Transmitter is designed to be maintenance free. As such, there are no
customer servicable parts on or in the device. However, in general, you should:
• Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently
shift the output and ruin accuracy.
• Clean the diaphragm or the diaphragm bore only with extreme care. If using a tool is required, make
sure it does not touch the diaphram.
Chapter 3: Maintenance
Should your Hammer Union Pressure Transmitter require service, please contact the factory via phone,
email, or online chat. We will issue you a Return Material Authorization (RMA) number with instructions.
Please have your Hammer Union Pressure Transmitter’s part number and serial number available. See
Waranty and Warranty Restrictions for more information.
IMPORTANT: All repairs and adjustments of the Hammer Union Pressure Transmitter
must be made by the factory. Moding, disassembling, or altering the Hammer Union
Pressure Transmitter on site is strictly prohibited.
DANGER: Removing your Hammer Union Pressure Transmitter while there is still
pressure in the line could result in injury or death.
• General Care
• Repair and Returns
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Chapter 4: Hazardous Location Installation and Certication
• Intrinsically Safe Wiring Diagram
HAZARDOUS AREA
NON-HAZARDOUS AREA
- -
- -
NON-HAZARDOUS AREA
HAZARDOUS AREA
APPROVALS
DATE
FINISH MATL APVD CHKD DRWN
SIZE
SCALE
C
CAGE CODE
PART NO
DOCUMENT NO
REV
SHEET
CONTRACT
888.525.7300 Logan, Utah USA 1025 West 1700 North
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
AND TOLERANCES ARE AS FOLLOWS:
TOLERANCE ON ANGLES:
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.5-2009
THIRD ANGLE PROJECTION
2 PLACES:
3 PLACES:
PROPRIETARY AND CONFIDENTIAL
LOGAN, UTAH AND MAY NOT BE
USED, REPRODUCED, PUBLISHED, OR
IN ANY WAY DIRECTLY OR INDIRECTLY
THIS DRAWING IS THE PROPERTY OF
AUTOMATION PRODUCTS GROUP, INC.
DISCLOSED TO OTHERS WITHOUT
IF LOANED, IT IS SUBJECT TO RETURN
UPON DEMAND AND MAY NOT BE USED
WRITTEN CONSENT OF THE COMPANY.
DETRIMENTAL TO THE COMPANY.
APPROVED
DATE
DESCRIPTION
REV
ZONE
REVISIONS
AUTOMATION PRODUCTS GROUP, INC.
52797
.01 .005
1
CSA INTRINSICALLY SAFE HAZARDOUS
INSTALLATION DRAWING HAMMER
UNION PRESSURE TRANSMITTER
D
1 OF 1
1:1
R. OBORN
E. TOLMAN
M. HARVEY
--
D
SEE CHANGE ORDER.
PER ORDER
DO NOT ALTER WITHOUT PROPER APPROVAL FROM THE CONTROLLING AGENCY AUTHORIZED PERSON AND THE NOTIFIED BODY.
BARRIERS MUST BE NRTL APPROVED AND MUST BE
1.
INSTALLED IN ACCORDANCE WITH THIS DEVICE MUST BE CONNECTED TO AN
2.
APPROVED SAFETY BARRIER. BARRIER PARAMETERS MUST MEET THE FOLLOWING
3.
A. B. C.
4.
INSTALL IN ACCORDANCE WITH THE NEC
5.
MATING CONNECTOR.
ACTUAL PINOUT PER LABEL ON UNIT.
SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.
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DQD 507 Rev. 2016-02-18 Reaffirmed 2018-04-09 Page 1
Certificate of Compliance
Certificate: 1916494 Master Contract: 237484 (237484)
Project: 70177689 Date Issued: 2018-06-26
Issued to: Automation Products Group Inc
1025 West 1700 North
Logan, Utah 84321
USA
Attention: Joseph James
The products listed below are eligible to bear the CSA Mark shown
with adjacent indicators 'C' and 'US' for Canada and US or with adjacent
indicator 'US' for US only or without either indicator for Canada only.
Issued by:
Albert Jansen
Albert Jansen
PRODUCTS
CLASS 2258 04 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations
CLASS 2258 84 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations -
To U.S. Requirements
Class I, Division 1, Groups C, D
Class I, Zone 0
Ex ia IIB T4
AEx ia IIB T4
Hammer Union Pressure Sensor, Model HU-Ln-IS, HU-1502SS-Ln, and HU1502I-Ln (where Ln = L1,
L3, L24 or L27). Temperature Code Rating T4; Ambient range -40°C to +85°C; Enclosure Type: IP65
and IP67; Maximum Working Pressure: 20,000 PSI; Installed as per Drawing 9002460; Intrinsically Safe
with the following Entity Parameters:
Vmax, Ui = 28Vdc
Imax, Ii = 110mA
Pmax, Pi = 1W
Ci = 60.89nF
Li = 7.7mH
• CSA Certicate of Compliance
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Certificate:
1916494
Project:
70177689 Master Contract: 237484 Date Issued: 2018-06-26
DQD 507 Rev. 2016-02-18 Page 2
Conditions of Acceptability
To maintain IP67/65 rating, the equipment shall be installed with a certified IP67/65 mating connector.
This device must be connected to a NRTL approved safety barrier
Note: Suffixes are added to indicate options not affecting safety.
APPLICABLE REQUIREMENTS
CAN/CSA-C22.2 No. 0-10 (R2015) General Requirements –Canadian Electrical Code, Part II
CAN/CSA-C22.2 No. 60950-1-07 Information technology Equipment –Safety –Part1: General Requirements
CAN/CSA-C22.2 No. 60079-0:15 Explosive Atmospheres - Part 0: Equipment - General requirements
CAN/CSA-C22.2 No. 60079-11:14 Explosive Atmospheres –Part 11: Equipment protection by intrinsic safety "i"
UL 60950-1 Edition 2 Information technology Equipment –Safety –Part1: General Requirements
ANSI/UL 60079-0:13 Electrical Apparatus for Explosive Gas Atmospheres - Part 0: General Requirements
ANSI/UL 60079-11:13 Electrical apparatus for Explosive Gas Atmospheres - Part 11: Intrinsic Safety “i”
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Certificate:
1916494
Project:
70177689 Master Contract: 237484 Date Issued: 2018-06-26
DQD 507 Rev. 2016-02-18 Page 3
MARKINGS
The manufacturer is required to apply the following markings:
Products shall be marked with the markings specified by the particular product standard.
Products certified for Canada shall have all Caution and Warning markings in both English and French.
Additional bilingual markings not covered by the product standard(s) may be required by the Authorities Having
Jurisdiction. It is the responsibility of the manufacturer to provide and apply these additional markings, where
applicable, in accordance with the requirements of those authorities.
The products listed are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and
US (indicating that products have been manufactured to the requirements of both Canadian and U.S. Standards) or
with adjacent indicator 'US' for US only or without either indicator for Canada only.
(1) Submittor's name, trademark, or the CSA file number (adjacent the CSA Mark).
(2) Catalogue / Model designation.
(3) Entity Parameters
(4) Date code / Serial number traceable to month and year of manufacture.
(5) Hazardous Location designations.
(6) The words "Exia, INTRINSICALLY SAFE".
(7) Temperature code T4.
(8) Ambient -40°C to +85°C
(9) Maximum working pressure.
(10) Enclosure Type: IP 65/67
(11) The CSA Mark with the c and us qualifiers as applicable.
The products listed above are eligible to bear the CSA Mark with adjacent indicators “C” and “US” for Canada
and US or with adjacent indicator “US” for US only or without either indicator for Canada only.
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Certificate:
1916494
Project:
70177689 Master Contract: 237484 Date Issued: 2018-06-26
DQD 507 Rev. 2016-02-18 Page 4
Supplement to Certificate of Compliance
Certificate: 1916494 Master Contract: 237484 (237484)
The products listed, including the latest revision described below,
are eligible to be marked in accordance with the referenced Certificate.
Product Certification History
Project
Date
Description
70177689
2018
-06-26
Update CSA Report 1916494 to add two new housing designs, specified as
HU
-1502I and HU-1502SS. Upgrade all models from CSA 142-M1987 to
UL/CSA 61010-1.
2703264
2014-09-15
Update to Report 1916494 to revise input filter board.
2615564
2013-04-02
Update to include revised drawings with minor changes.
2517307
2012
-08-09
Update to include a new EMI board within the Hammer Union Pressure
Sensor as well an IP65/67 certification for the sensor enclosure.
1916494
2007
-05-30
Supersedes report 1854327 (sub report 1726089) to change listing to show
Ex ia and AEx ia.
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Automation Products Group, Inc.
APG
R
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