AQ-Tron AQHF12-15 Instruction Manual

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TECHNICAL DATA SHEET
AQHF WP-series
- Made in Europe
- Oneprole:thecorrectchargingcurveisprogrammedinthefactoryandwillavoid
 mistakeswhenassembled
- Compatiblechargecurveformostlyallstandardbatteries.
 Version‘WET’:compatibleforthemostSemi-Traction,MonoblocsandDeep-Cycles
 Version‘AGM’:compatibleforallLeadCarbon(DLC)andAGM(DAB)batteries
 Otherprolespossibleondemand
- OperatingTemperature:from-30°Cto+65°C
- StorageTemperature:from-40°Cto+95°C
- Humidity:from5%to95%
- Altitude:upto2000mt
- ProtectionGrade:IP67
- V in = 180 - 264 V AC
Inclusive:
- Batterytemperaturesensor:thetemperatureofthebatterywillinuencethecharging 
 curveandwillincreasethesafetyofthechargingprocessandlifetimeofthebattery
- Remotechargeindicator
- Interlocksafetysystem:willpreventthevehiclefromstartingwhenthebatterychargeris 
 stillconnectedtothegrid.
Waterproof High Frequency charger
IP67

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
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TECHNICAL DATA SHEET
AQHF WP-series
IP67
With a protection degree of IP67,thebatterychargeriscompletelyresistanttowateranddust.
Itcanresisttobriefperiodoftotalimmersioninwater.
High efciency
TheWPseriesoffersanefciencyof≥94%andapowerfactor≥0,99.
PFC and Soft Start
The series is equipped with Active PFC to follow the European standards.
AlsoprogrammedwithSoft Starttoavoidabsorptionpeakswhenthechargerisswitchedon
andavoiddamagecausedtothebatterybytheinitialchargingcurrentpeak.
Ideal for every battery
Basedontheinstalledchargingcurve,it’spossibletochargeanytypeofbattery(AGM,GEL,Lead
Acid,Lithium).Thereisaxedcurvepercharger,thiscurvecannotbechanged.
Low batteries
Thechargerreadsthevoltageofthebatteryandthroughthewiderangesthattheprogramal-
lows,thestandardchargingcyclewillbeginfollowingthestandardchargingparametersevenif
thevoltagereadfromthebatteryisverylow.
Plug-n-play
All the models aresuppliedwiththeSchukopowersupplyplugthatallowsanimmediateputin
useofthechargerwithouttheneedtoinstallspecialindustrialplugs.
On-board use
WiththeprotectiondegreeofIP67,thespecialboxusedandaninnovativebuildingtechnology,
makethechargerresistanttovibrations,tobumpsandbadweathersoisperfect for on-board
use.
Safe and reliable
Thebatterychargeriscompletely safe and reliableforlongoperationworkandchargingcycles
thankstothemanysafetycontrolofwhichit’sequippedwith.
Amongthese,wecannd:
-Externalandinternalthermalprobe
-Shortcircuitprotection
-Overcurrentprotection
-Self-diagnosisforanomalies
IP67
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IP67
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IP67
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IP67
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IP67
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IP67
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IP67
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IP67
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Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
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TECHNICAL DATA SHEET
AQHF WP-series
EachtypeavailablewithAGMorWETprole.Otherprolespossibleondemand.Ifyouwishtoorderacharg-
erwithaspecicprole,youcanput“AGM”or“WET”behindthereference.Example:AQHF48-25WPAGM.
Model Voltage Current
Power
Supply BatteryCapacityAh(C5) Module Dimensions
(mm)
Amp(A) 8h 10h 12h
AQHF12-10WP
12 V
10 A 2 80 100 120 1 187 x 122 x 70
AQHF12-15WP 15 A 2 120 150 180 1 187 x 122 x 70
AQHF12-20WP 20 A 2 160 200 240 1 187 x 122 x 70
AQHF12-25WP 25 A 2 200 250 300 2 210 x 128 x 79
AQHF24-10WP
24 V
10 A 2 80 100 120 1 187 x 122 x 70
AQHF24-15WP 15 A 2 120 150 180 1 187 x 122 x 70
AQHF24-20WP 20 A 3 160 200 240 1 187 x 122 x 70
AQHF24-25WP 25 A 3 200 250 300 2 210 x 128 x 79
AQHF24-30WP 30 A 4 240 300 360 3 210 x 142 x 78
AQHF24-35WP 35 A 4 280 350 420 4 210 x 168 x 88
AQHF24-40WP 40 A 5 320 400 480 4 210 x 168 x 88
AQHF24-50WP 50 A 6 400 500 600 4 210 x 168 x 88
AQHF36-10WP
36 V
10 A 2 80 100 120 1 187 x 122 x 70
AQHF36-15WP 15 A 2 120 150 180 1 187 x 122 x 70
AQHF36-20WP 20 A 4 160 200 240 1 187 x 122 x 70
AQHF36-25WP 25 A 5 200 250 300 2 210 x 128 x 79
AQHF36-30WP 30 A 6 240 300 360 3 210 x 142 x 78
AQHF36-50WP 50 A 9 400 500 600 5 315 x 200 x 117
AQHF48-12WP
48 V
12 A 3 80 100 120 1 187 x 122 x 70
AQHF48-15WP 15 A 4 120 150 180 1 187 x 122 x 70
AQHF48-20WP 20 A 6 160 200 240 2 210 x 128 x 79
AQHF48-25WP 25 A 8 200 250 300 2 210 x 128 x 79
AQHF48-30WP 30 A 8 240 300 360 4 210 x 168 x 88
AQHF48-35WP 35 A 10 280 350 420 4 210 x 168 x 88
AQHF48-40WP 40 A 10 320 400 480 5 315 x 200 x 117
AQHF48-50WP 50 A 12 400 500 600 5 315 x 200 x 117
AQHF72-10WP
72 V
10 A 4 80 100 120 2 210 x 128 x 79
AQHF72-15WP 15 A 6 120 150 180 2 210 x 128 x 79
AQHF72-20WP 20 A 8 160 200 240 3 210 x 142 x 78
AQHF72-25WP 25 A 8 200 250 300 4 210 x 168 x 88
AQHF72-30WP 30 A 11 240 300 360 5 315 x 200 x 117
AQHF72-35WP 35 A 13 280 350 420 6 348 x 189 x 94
Models
Everyboxofthisserieswasspecicallydeveloppedbasedonthecontrolcardthatitwillhosttoal-
lowanoptimalheatdissipationalsoinextremelyhotandhumidenvironments.
Severetestswereappliedtoguaranteealong-lastingdurationovertime.

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
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TECHNICAL DATA SHEET
AQHF WP-series
Charging process
- Once the battery is connected to the charger, if the battery voltage is inside an allowed range, the charge will
automatically begin
- The red light will start to glow to indicate the battery is connected and below 80%. Above 80% the yellow light
will start to glow. Upon reaching 100% the green light will start to glow and it will be possible to de-attach the
charger from the battery
- When the battery is fully charged, the charging process will be automatically interrupted
- I n case of values outside the allowed range or in case the charge reaches the safety timer, the charge will
automatically be interrupted
- I n case of power failure during the charging phase, the charger will automatically resume the charge when the
power failure is over
Charging curve
The standard charging curve installed inside the chargers of the WP Series is divided in different stages.
In every stage, the charging curr ent is subject to variations predetermined by the charging curve installed
based on the typology of the battery (L ead Acid, AGM , GE L , L ithium, etc etc).
The charging curve stages are:
S 1 – The curr ent rises slowly (soft start) upon reaching the maximum nominal curr ent
S 2 – The maximum nominal curr ent is kept until the predetermined voltage of the battery type (for
example 2,4V/C ell for lead acid batteries) is reached
S 3 – Upon reaching the predetermined soil, the curr ent drops to 2/ 3 of the maximum nominal curr ent
until reaching the second predetermined voltage (for example 2,55 V/C ell for lead acid batteries)
S 4 – Upon reaching the second threshold, the curr ent drops to 1/3 of the maximum nominal curr ent until
the final charging curr ent is reached (for example 2,68 V/C ell for lead acid batteries)
S 5– The charger keeps the voltage constant and variates the curr ent until the charge is completed
SC H EM A COL OR I L ED
Final charging voltages
B atte r y T ype F i n al ch ar gi n g vol tage
WET 2,4 V/ Cell
GEL 2,35 V / Cell
AGM 2,38 V/C ell
Charging Current
Battery Voltage

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TECHNICAL DATA SHEET
AQHF WP-series
LED colors
L E D Color De s cr i pti on
B a tter y Ch a r gi ng Statu s
Green/ R ed alternate flash Battery not connected
R ed flash Battery from 0% to 80%
Yellow Flash Battery from 80% to 100 %
Green flash Battery at 100%
R ed/ Green/ R ed Over voltage / Over curr ent
A n om a li es an d f au lts
R ed/ Green/ R ed/ Green E nvironment temperature too high or too low
Green/ R ed Charger overheating
R ed/ Green Output under voltage
R ed/ Green/ R ed/ Green/ R ed I nput AC anomaly
Troubleshooting
L E D Col or De s cr i pti on S ol u ti o ns
Green/ R ed alternate flash Battery not connected
Check if the connection between
battery and charger is loose, if there
is reverse polarity or if the battery
voltage too low
R ed/ Green/ R ed Over voltage / Over curr ent I f this err or occurs often, return to
factory for repair/ inspection
R ed/ Green/ R ed/ Green E nvironment temperature too high or too
low
Check the environment temperature
and make sure the ventilation is
good. Also check the temperature
sensor location.
Green/ R ed Charger overheating
Check if the environment
temperature is too high and if
ventilation is good
R ed/ Green Output under voltage R eturn to factory for
repair/ inspection
R ed/ Green/ R ed/ Green/ R ed I nput AC anomaly Check the input voltage to match the
charger specifics and plug connection
MODEL DATA SHEET
Model Voltage Current Input Baery capacity in Ah (C5) Module
(V) A Vac Amp 8H 10H 12H
N1210
12
10
90 - 130 Vac
or
180 - 264 Vac
2 80 Ah 100 Ah 120 Ah 1
N1215 15 2 120 Ah 150 Ah 180 Ah 1
N1220 20 2 160 Ah 200 Ah 240 Ah 1
N1225 25 2 200 Ah 250 Ah 300 Ah 2
N2410 24 10 90 - 130 Vac
or
2 80 Ah 100 Ah 120 Ah 1
N2415 15 2 120 Ah 150 Ah 180 Ah 1

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
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TECHNICAL DATA SHEET
AQHF WP-series
Carefully read these instructions to use the device at its best and avoid potential problems in future.
We strongly advises to carefully follow all information and advice mentioned to guarantee a safe use of the device
The correct utilization of the device will increase its working life and maximize efficiency.
I n case of suggestions, advices or err or noticed in this manual, your notifications will be very much appreciated to
improve the quality of our service.
Preparation
- Make sure that the power supply connector and charging connector are installed. I f not, contact a technician
to install the connectors properly dimensioned for the device and for the mains voltage network
- Make sure that the mains voltage plug where the device is connected is properly grounded and protected by
adequate safety devices
- Make sure that the size of the device is adequate for the battery connected to it (check attached label)
- Make sure that the device is located in an adequate location for a proper use
- Avoid the placing of the device in areas with sparks and/ or flames because the battery generates explosives
gases during the charge
- Make sure that the battery cells are in good condition and verify the presence of short circuits
-Make sure that there are no objects on top of the battery cells before starting the charging cycle
Network and battery connection
- Before connecting the charger to the mains voltage, make sure that the voltage of the network is adequate for
the device:
o I nput 220V ac ±15% or 110Vac ±15%
o 50 / 60 H z
- C onne ct th e char ger to the batt er y pack befor e conne cti ng the ch a r ger to th e A C ou tlet
- Make sure that the AC plug is firmly connected to the AC outlet
- I t is suggested to use the proper bi-polar connectors without the possibility of reverse polarity on the battery.
Verify also the corr ect connection of the cables in the connector’s contacts
ENVIRONMENT
- Operating T emperature: from -30° C to +65°C
- Storage T emperature: from -40 °C to +95°C
- H umidity: from 5% to 95%
- Altitude: up to 2000 mt
- Protection Grade: I P67
CAREFULLY READ THE FOLLOWING INSTRUCTIONS BEFORE CONNECTING THE DEVICE TO THE
MAINS VOLTAGE AND/ORTO THE BATTERY.
ALSO MAKE SURE THAT THE SIZE OF THE DEVICE IS ADEQUATE TO THE BATTERY CONNECTED
TO IT.

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
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TECHNICAL DATA SHEET
AQHF WP-series
Warranty
Thisdeviceisbuiltbyfollowinghighqualitativestandardstoassureitshighquality.Everysingle
constructionphaseisoverviewedbyspecializedpersonnel.
The warranty is granted ONLY AND IF Battery Supplies agrees that the damage claimed is
caused by faulty parts installed during the construction or assembly of the device.
Intheeventofawarrantyclaim,thecustomerwillhavetodispatchtheunitinquestiontoBattery
Supplies,ifitisthendeemedthatthefault/damagewascausedbyfaultypartsinstalledduringthe
constructionsorassembly,BatterySupplieswillprovideareplacementofthefaultypart/compo-
nenttorestoretheoptimalstateofthedevice.
The duration of the warranty is 12 months fromthemomentwhentheunitleavestheBatterySup-
plieswarehouse(exceptifthereareothersagreementbetweenBatterySuppliesandthecustomer/
distributor).
ThewarrantyISNOTGRANTEDif:
-TheunithasbeentamperedwithorOPENED
-Theunithasbeendamagedbymisuseand/orbadinstallation
-Theunithasbeendamagedbyausethatisnotwhatitwasbuiltfor
-Theunithasbeendamagedbythirdpartyorenvironmentcauses
-Theunithasbeendamagedbythesurroundingenvironment
-Theunithasbeendamagedduringtransportation
Thiswarrantydoesnotcoverinanycasethereplacementofthedeviceoranycompensationfor
costs,injuries,directorindirectdamagescausedbyunitfault(productionstopincluded).
Foranylegalclaims,thecourtofKortrijk(Belgium)willberesponsibleandwillhandlethematter.
Torequestassistanceorincaseofproblems,contactthenearestauthorizeddealerordirectlycon-
tactBatterySupplies.