AQ-Tron BAT/49493 User manual

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MANUAL
BAT/49493
C o n ten t
Safety Guidance......................................................................................2
Warning................................................................................................ 2
Precaution............................................................................................ 2
1. Product View
1.1 Appearance...........................................................
..................... 3
1.2 Reference Standard............................................................. 4
1.3 Product Specification............................................................4
1.4 Product Package................................................................... 4
1.5 Charging principle................................................................. 5
2. Technology Index
2.1 Environmental Performance.................................................... 6
2.2 Electrical Properties...................................................................6
2.3 Mechanical Properties...............................................................6
2.4 Product Function........................................................................ 7
3.Instructions and Status Display......................................................7
Please check points before use......................................................... 7
How to start charging......................................................................... 7
How to stop charging......................................................................... 8
4. Troubleshooting............................................................................... 9
5.Installation Instructions.................................................................. 10
5.1 Tools list..................................................................................10
5.2 Installation steps.....................................................................10
5.3 Installation Precautions...........................................................12
After Sale service:................................................................................ 12

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MANUAL
BAT/49493
S afety G u id an c e
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on your hands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable, rupture of
insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a fitted plug or
socket, please find a professional staff to install it.
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knot cables.
Strictly forbidden to use the equipment in thunder and lightning weather.
Strictly forbidden to drop charging piles or press heavy objects on their surfaces.
Strictly forbidden to place the equipment near the object which will produce high temperature when
charging.
Statement: This product is only used for charging electric vehicles, not for other purposes.

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MANUAL
BAT/49493
1.Product Descriptions
22KW AC EV CHARGING STATION is an electric car charging
equipment.Its appearance is shown in Figure 1. The product meets the
requirements of IEC 61851-1:2017 AC charging system. The upper end is
main body The upper end is main body equipped with socket according to EN
62196-2:2017. The maximum output current can be 32A, and press the button
to start/stop charging.
1.1 Appearance
Figure 1. 22KW AC EV CHARGING STATION
Figure 2. EV Charging Station Charging interface block Diagram

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MANUAL
BAT/49493
1.2 Reference Standard
No. Standard No. Standard No.
1 IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2 EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
3 SAE-J1772-2
017
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
1.3 Specification
Subject Specification
Item No. BAT/49493
Product 22kw AC EV CHARGING STAION(With socket)
Specification
Charging
station inlet
cable
Recommend to use cable no less than 6mm²
Charging
station
Meet IEC 61851-1:2017
Max size 200mm（W）x320mm(H)x95mm(D)
AC charging
plug
TYPE 2
Weight ≤3.85KGS
Note：Actual size is subject to the actual product.
1.4 Package
Five-layer corrugated carton packaging is used for transportation，measured 410mm（L）
x 280mm（W）x 170mm（H）. 1PC/CTN, together with a product manual in it.

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MANUAL
BAT/49493
1.5 Charging principle
Figure3.Charging principle
Charging
status
Charging
connection
connected
or not
S2 Successful
charging or not
CP signal
voltage①
Explanation
Status1 No disconnect No 12±1V Fail to
connect to
the vehicle
Status2 Yes disconnect No 9±1V S1 switches
to the PWM
connected
state, and R3
is detected.
Status3 Yes connect Yes 6±1V Both OBS
and power
supply are in
working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;

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MANUAL
BAT/49493
2.Tec h n o lo g y In d ex
2.1 Environmental performance
Item
Specification
Working temperature
-30
℃
~~60
℃
Storage temperature
-40
℃
~~80
℃
Working humidity
5%~~95%
，
No condensation
IP
Charging station IP65
Altitude
≤2000m
Salt spray test
Meet IEC 61851-1：2017
Atmospheric pressure
80kPa~101kPa
Temperature and
humidity cycle
Meet IEC 61851-1：2017
Note：Avoided being used in the environment of corrosive liquids, flammable
dust, strong corrosive environment
2.2 Electrical Properties
Item
Specification
Rated voltage
480V AC
Operating Voltage
342V~480V
Rated frequency
50/60Hz
Rated current
32A
Control Pilot
IEC 61851-1：2017
Duty Ratio
53.3%
Frequency
1000Hz
Leakage Protection
Type B
AC leakage
30mA
DC leakage
6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical behavior
Item
Specification
Life of plug-in and
plug-out
EV Plug socket over 10 000 times
Flammability
Made of metal, will not ignite
Cable deflection
Meet IEC61851-1:2017
Drop
Meet IEC61851-1:2017
Note：
Plug-in and plug-out test is under no-load condition

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MANUAL
BAT/49493
2.4 Product Function
Item
Specification
Output current 0-32A
Leakage Protection（AC 30mA+DC 6mA）Support
Under voltage protection Support
Over voltage protection Support
Over temperature protection Support
Over current protection Support
Short circuit protection Support
Temperature check Support
Screen display Support
3. In stru ctio n s an d S tatu s D isp lay
Please check before use
1. Ensure that the product is not scratched, rusted, broken, etc.
2. Make sure there are no foreign objects in the power plug or socket, vehicle plug or
socket.
3. Do not charge if the surface of the socket or plug is damaged, rusted, cracked, or
connection is too loose.
4. Please Wipe the plug or socket with a dry and clean cloth When it is dirty or wet.
How to start charging
1Plug the power plug into the power socket firmly
2Remove the protective cap of the plug, open the vehicle socket cover, then insert
the charging plug into the socket at the vehicle end. After the plug is in place, press the
start button and start charging.

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How to stop charging
1. Method 1
2. Method 2
Turn off the start button，then follow Method 1
LED Status
Waiting for charging indicator
Blue light is on constantly
Connection indicator
Green light is on constantly
Charging indicator
Green light flashes
Fault notification
Red light flashes
LED display instruction
Status of
waiting
voltage
Waiting Status
Current
Remove the protective
cap of plug
plug
insert the charging
plug into the socket
Ensure
connection OK
open the vehicle
socket cover
Press start button
Press the power
button, pull out the
plug of charger
Put the cable on the
station holder
Start charging
Close the cover of vehicle
socket, close the window
of vehicle charging socket

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BAT/49493
Status of
plug
Status of
charging
4.Tro u b lesh o o tin g
Fault：screen display：resolution：
Leakage Protection Stop charging immediately.
The relay is cut off and the
red light flashes. You need
to manually power it back
on.
Over temperature protection When the temperature is
higher than 85 °C, the
charging will stop
automatically, the relay will
be disconnected, the red
light will start to flash, when
the temperature drops
below 85 °C, and the
charging condition is met,
the relay will automatically
pick up and start charging.
When the temperature is
between 75 ° C and 85 ° C,
the control box will
automatically lower one
voltage
Connecting status
Current
Charging capacity
Charging status
Voltage /Current
Rated current
Charging time

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MANUAL
BAT/49493
gear position. When the
temperature is lower than
75 ° C, the gear position will
automatically recover.
Overcurrent protection If the maximum current is
higher than the limited, the
relay will be permanently
cut off, the red light will start
to flash, and it needs to be
manually powered back on.
Short circuit protection /The fuse is blown and the
power supply is no longer
continued. A new fuse
needs to be manually
reinstalled to recharge it.
Low voltage protection Below the specified
minimum voltage, the relay
is permanently cut off, the
red light flashes, and after
restoring the normal
voltage , the manual
power-on can be restored.
Over voltage protection Above the maximum limit
voltage, the relay is
permanently cut off and the
red light flashes. After
restoring the normal
voltage, the manual
power-on can be restored.
5.In stallatio n No tes
5.1Tool list
Electric drill (self-prepared), tool hammer (self-prepared), marker (self-provided), Φ8
expansion screw, mounting bracket.