ARB 3540320 User manual

INSTALLATION GUIDE
3540320
Fitting Instruction No. 3781961
Revision Date 01/04/2020
Copyright © 2020 by ARB Corporation Limited
FORD RANGER DUAL CAB
SINGLE COMPRESSOR BRACKET
(SUITS PX, PX2, PX3
& USA 19ON MODELS)

No liability is assumed for damages resulting in the use of the information contained herein.
ARB Air Locker Air Operated Locking Differentials, ARB Air Locker Air Activation System
and Air Locker are trademarks of ARB Corporation Limited.
Other product names used herein are for identification purposes only and may be trademarks of their
respective owners.
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: [phone]
Kilsyth, Victoria Fax: [phone]
AUSTRALIA
3137
Australian enquiries [email protected]
North and South American enquiries [email protected]
Other international enquiries [email protected]
www.arb.com.au

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Table of Contents
1 Introduction 4
1.1 Pre-Installation Preparation.......................................................................................4
1.2 Description.....................................................................................................................4
1.3 Kit Contents...................................................................................................................4
1.4 Tool-Kit Recommendations.......................................................................................5
1.4.1 Tools.........................................................................................................................5
1.4.2 Supplies...................................................................................................................5
2 Vehicle Preparation 6
2.1 Trim Removal.................................................................................................................6
2.2 Switch & Chuck Bracket Install ................................................................................7
2.3 Bracket Kit Preparation...............................................................................................9
3 Bracket Kit Install 10
3.1 Nutsert Install ..............................................................................................................10
3.2 Bracket Feet Install....................................................................................................12
4 Compressor Install 13
4.1 Orientation of compressor for best fit..................................................................13
4.2 Mounting compressor to bracket...........................................................................14
4.3 Plumbing up compressor for use with air chuck...............................................15
4.4 Connecting the Electrical System..........................................................................15
4.5 Post-Installation Check List..................................................................................... 16

1 Introduction
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IMPORTANT:
To assure the highest level of planning and reliability goes into this installation,
please read this guide in its entirety before attempting any modifications to the vehicle.
1.1 Pre-Installation Preparation
Although your ARB Air Compressor Bracket comes complete with all the step by step
instructions you will need to install it, ARB recommends that you have your ARB Air
Compressor installed by a trained professional. Many ARB distributors around the world
have been fully instructed in Air Compressor installations by ARB, and have gained a wealth
of experience and skill from years of performing similar installations.
Make sure your Air Compressor Bracket kit is the correct model for your application and that
it contains all of the parts listed in section 1.3 below. Also, be sure you have appropriately
equipped yourself with all the necessary tools, parts, materials and knowledge to complete
this installation and minimize vehicle down time (see section 1.4 Tool-Kit Recommendations).
Please refer to your ARB Compressor and Air Locker Operating & Service Manuals for
information on operating, servicing, driving technique, or trouble shooting your ARB Air
Locker(s) if installed.
HINT: Place a mark inside each of the symbols as you complete each step.
It is very important NOT to miss any of the steps!
1.2 Description
The 3540320 Ford Ranger Dual Cab Compressor Bracket kit enables the installation of a
CKSA or CKMA with optional Air Locker Solenoids, Quick Connect Coupling, Switch and
ARB LINX PRV behind the rear seat of the vehicle.
1.3 Kit Contents
➢1 x 3752899 BRACKET COMPRESSOR MOUNT
➢2 x 3752900 BRACKET COMPRESSOR MOUNT BASE
➢1 x 3752901 COMPRESSOR SWITCH MOUNT PLATE
➢1 x 6177573 F/KIT BAG 3540320
o4x 180302 CABLE TIE
o16x 4584378 - WASHER FLAT M6x16x1.2
o1x 5811042 - NUT, MACHINED
o1x 6151046 - WASHER FLAT 6MM
o2x 6151173 - NUT FLANGE M6
o10x 6151213 - BOLT HEX HEAD M6x1.0x20
o1x 6151228 - BOLT HEX HEAD M6x1.0x30
o4x 6151261 - NUT U M6x1.0
o6x 6151278 - NUTSERT M6
o4x 6151402 - BOLT HEX HEAD M6x1.0x16

1 Introduction
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1.4 Tool-Kit Recommendations
Below is a list of tools and supplies recommended to complete this installation:
1.4.1 Tools
Standard automotive sizes of sockets including; 10mm,14mm
Combination ring/open ratchet wrenches; 10mm x2 (for compressor mount
screws/nuts), 12mm (for Air line Elbows if installed), 14mm x2 (for hose connections)
Ratchet & short extension
Allen keys; 3mm (CKSA), 4mm (CKMA), for adjusting compressor body mount.
Screwdrivers; No.2 Phillips & Small flat
Torque Wrench 5 to 100Nm range
A leak test gauge (i.e., ARB# ALTG01).
A multimeter
A soldering iron.
1.4.2 Supplies
Thread lubricant/sealant compound for pressure fittings (e.g., LOCTITE #567 Teflon
paste or plumbing supply Teflon tape)
A soap and water mixture to test for air leaks.
Electrical tape.
Solder and/or automotive crimp fittings.
Silicone sealant (to seal area around Air Locker lines if installed)