arf AVENSIS Owner's manual

Instruction Manual book
SPECIFICATION
MadeinVietnam.
Wingspan : 1,700mm. 66.93 in.
Length : 1,400 mm. 55.12 in.
Weight : 3,3 kg. 7.26lbs
Parts listing required (not included)
Engine : 55 -61 2stroke
72 4 stroke
10cc gas
Motor side : Power 46
Recommended Motor Battery : 14.8V 4S 4.000mAh LIPO
Radio : 05 channels.
Servo : 07 servos
ITEMCODE:BH137

2
AVENSIS - Item code: BH137. Instruction Manual
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manualthoroughlybeforestartingassemblyofyour AVENSIS.Usethepartslistingbelowtoidentify
all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedtohelp thenewpilotonhisway tosuccessfulR/Cflight.Theywill alsobeable
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWAREPACK
COWLING.
Landinggear.....
Toavoidscratching yournewairplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftandto protect the table. Keepacouple of
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfitall theparts.Makesureyouhave
the correct parts and that they fit and are
alignedproperlybeforegluing!Thiswillassure
proper assembly.AVENSIS ARF is hand made
from natural materials, every plane is unique
andminoradjustments may have tobe made.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator, C/Aglue
debonderandacetone. Donotletthesechemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevatorhalves.
SUGGESTION.
NOTE.

3
AVENSIS - Item code: BH137. Instruction Manual
Caution: this model is not a toy!
Ifyou are abeginner to this type of powered model, please ask an experienced model flyerfor help
and support. If you attempt to operate the model without knowing what you are doing you could
easily injure yourself or somebody else. Please keep your safety and well-being in mind at all
times.
Important: before you start construction
Even if you have already built a large number of RC models please read right through these
instructions and check all the kit components against the parts list. We have taken great trouble to
keep construction as simple as possible, without making any compromises in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather
conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a
component. These minor faults are in the nature of film-covered built-up wooden structures, and
can easily be corrected using a heat gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub down with a soft cloth.
Wing warp: Hold the panel twisted gently in the opposite direction to the warp, and apply
warm air to remove the creases from the covering.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the
film may melt and holes may be formed.
This model is highly pre-fabricated and can be built in a very short time. However, the work which
youhave to carryout is important and must be done carefully.The model will only be strongand fly
well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent
them shaking loose: just squirt white glue into the hole and fit the screw.
+ This is not a toy
+ Be sure that no other flyers are using your radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from children and pets.
+ Wear safety glasses.
+ The glow plug clip must be securely attached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from the propeller.
+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller only. Do not reach around the spinning
propeller.
SAFETY PRECAUTION.

4
AVENSIS - Item code: BH137. Instruction Manual
REPLACEMENT LARGE PARTS
B. Wing panel.
C. Fuselage.
A.Cowling. D . Horizontal stabilizer.
F. Aluminium wing dihedral brace.
REPLACEMENT SMALL PARTS
2. Wheels
5. Plastic - enginemount.
6.Spinner.
8. Fuel Tank.
7.Tiewrap
4. Nose gear
3.Steering arm.
1.Aluminium landing gear.
E. Vertical stabilizer

5
AVENSIS - Item code: BH137. Instruction Manual
1) Install the rubber grommets and brass
eyelets onto the aileron servos.
I. AILERON.
1.INSTALLING THE AILERON SERVOS.
Topside.
Temporary pin to
keep hinge centered.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Cutthe covering
awayfromthe slot.
Bottom side
Flap Aileron
Remove
covering
Servotray.
2)Usingamodelingknife, remove the cov-
ering at possition show below.
Secure

6
AVENSIS - Item code: BH137. Instruction Manual
4)Drill1,6mm pilot holes through theblock
of wood for each of the four mounting screws
provided with the servo.
5. Instal servo tray with aileron servo into
the wing as same as picture below.
2.INSTALLING THE AILERON CONTROL HORN.
Aileroncontrolhorn
3) Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
2x10mm.
Secure
A+B Epoxy
PLUS glue
AB
Aileron
A+B Epoxy
PLUS glue
Servo tray.
Electric wire
thread

7
AVENSIS - Item code: BH137. Instruction Manual
Aileron
control horn.
3.INSTALLING THE AILERON
LINKAGES.
1. Working with the aileron linkage for
now, thread one clevis onto one of the
threaded wires.
2. Attach the clevis to the outer hole in the
control horn. Install a silicone tube on the
clevis.
Attach the clevis to the outer hole in the con-
trol horn.
3. Plug the aileron servo into the receiver
andcentertheservo. Installtheservoarmonto
the servo. The servo arm should be perpen-
dicular to the servo and point toward the mid-
dle of the wing.
4. Locate one nylon servo arm, and using
wire cutters,remove all but one of the arms.
Using a 2mm drill bit, enlarge the third hole
out from the center of the arm to accommo-
date the aileron pushrod wire.
5.Using pliers, carefully make a90 degree
bend down at the mark made. Cut off the ex-
cess wire, leaving about 4mm beyond the
bend.
6.Insertthe 90degree bend down through
the hole in the servo arm. Install one nylon
snap keeper over the wire to secure it to the
arm.Installtheservo arm retaining screw and
remove the masking tape from the aileron.
100mm
bend
cut.
Snapkeeper.
M2lock nut.
M2clevis. Snapkeeper.

8
AVENSIS - Item code: BH137. Instruction Manual
Aileron
II. FLAP.
1.INSTALLING THE FLAP SERVOS.
Flap
Servo tray
Flap
Repeat the procedure for the other wing
half.
Electric wire
thread

9
AVENSIS - Item code: BH137. Instruction Manual
Installing the flap linkages as pictures
below.
Flap controlhorn
2x10mm.
Secure.
Flap
A+B Epoxy
PLUS glue
2.INSTALLING THE FLAP CONTROL HORN.
Flap control
horn.
3. INSTALLING THE FLAP
LINKAGES.
3.INSTALLING THE FLAP
LINKAGES.
100mm
Repeat the procedure for the other wing
half.
Snapkeeper.

10
AVENSIS - Item code: BH137. Instruction Manual
Bottom side.
INSTALLING ENGINE MOUNT.
Repeat the procedure for the other wing
half.
Drill a hole
4mm diameter.
bend
cut
See pictures below:
3x20mm.
4x25mm
Front view.

11
AVENSIS - Item code: BH137. Instruction Manual
NOSE GEAR INSTALLATION.
Installing steering arm as follow
Steering arm.
Attachthe pushrodwiretothe steering
arm. Bottom side.

12
AVENSIS - Item code: BH137. Instruction Manual
INSTALLING THE ENGINE.
Locate the long piece of wire used for the
throttlepushrod.Oneendofthewirehasbeen
pre-bend in to a “Z” bend at the factory. This
“Z” bend should be inserted into the throttle
armofthe enginewhentheengineis fittedonto
theenginemount. Fit the engine tothe engine
mount using the screws provided.
Installthenose gearandsecure it.
Secure
120mm
Markpoint
Drill a hole
3.5mmdiameter.

13
AVENSIS - Item code: BH137. Instruction Manual
3x20mm
INSTALLING THE STOPPER ASSEMBLY
1.The stopper has been pre-assembled at
the factory.
2.Usingamodelingknife, cut one length of
siliconfuel line (the lengthof silicon fuel lineis
calculated by how the weighted clunk should
restabout8mm away from the rear ofthetank
andmovefreelyinside the tank). Connect one
end of the line to the weighted clunk and the
otherendto the nylon pick uptubein the stop-
per.
3.Carefullybend the second nylon tubeup
ata45degreeangle(usingacigarette lighter).
This tube will be the vent tube to the muffler.
4.Carefullybend the third nylon tubedown
ata45degreeangle(usingacigarette lighter).
This tubewillbeventtubetothefuelingvalve.
silicon tube not
included.
Vent tube Fuel pick- up tube
Fuelfill tube
Pushrod
wire
Secure.
Pushrod wire.
FUEL TANK.
Right side.
bottom side

14
AVENSIS - Item code: BH137. Instruction Manual
6. When satisfied with the alignment of the
stopper assembly tighten the 3mm x 20mm
machine screw until the rubber stopper ex-
pandsandsealsthetankopening.Donotover
tighten the assembly as this could cause the
tank to split.
7. Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,thefrontofthetankshouldjustabout
touch the back of the firewall.
9. To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of
thetank,whereitexitsthefuselagebehindthe
enginemountingbox andtotherearofthe tank
at the forward bulkhead.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
Do not secure the tank into place perma-
nently until after balancing the airplane.
You may need to remove the tank to mount
the battery in the fuel tank compartment.
When the stopper assembly is installed
in the tank, the top of the vent tube should
rest just below the top surface of the tank.
It should not touch the top of the tank.
5. Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodelingknife. Ifflashing is present, make
sure none of it falls into the tank.
Fueltank

15
AVENSIS - Item code: BH137. Instruction Manual
1. Slide the fiberglass cowl over the en-
gineandlineupthebackedgeofthecowlwith
the marks you made on the fuselage.
COWLING.
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwiththecrankshaft of theengine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
3. Slide the cowl back over the engine
andsecureitin place using four woodscrews.
See picture below.
4. Installthemufflerandmufflerextension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel filler valve.
Bottom side.
Top side.
Trim and cut after.
Left side
Right side
Bottom side.

16
AVENSIS - Item code: BH137. Instruction Manual
3 x 12mm
Installthespinnerbackplate,propellerand
spinner cone. The spinner cone is held in
place using two 3mm x 12mm wood screws.
INSTALLING THE SPINNER.
Left side.
Secure.
Drill a hole
2.5mm
diameter
Right side.
Machine screw. Secure.
3x 12mm
Front view.

17
AVENSIS - Item code: BH137. Instruction Manual
secure.
1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess mate-
rial from the arm.
After installing the adjustable metal con-
nector apply a small drop of thin C/A to
the bottom nut. This will prevent the con-
nector from loosening during flight.
INSTALLING THE THROTTLE SERVO.
Secure
PARTSREQUIRED
MAIN GEAR INSTALATION.
Throttle Servo
Throttle Servo
Cut
1
5x35mm
2
Throttle pushrod

18
AVENSIS - Item code: BH137. Instruction Manual
2)Usingthehardware provided, mount the
main landing gear to the fuselage.
Secure.
1)Assembleandmountingthewheelpants
as shown in the following pictures.
5x35mm.

19
AVENSIS - Item code: BH137. Instruction Manual
1. Install the rubber grommets and brass
colletsinto the elevator servo.Test fit the servo
into the servo tray.
2. Mount the servo to the tray using the
mountingscrewsprovidedwithyourradiosys-
tem.
Repeat the process for the other wheel.
ELEVATOR INSTALLATION.
SERVOS INSTALLATION.
Horizontalstabilize installation .
See picture below.
Cutthe covering
awayfromthe slot.
HORIZONTAL STABILIZER
INSTALLATION.
Bottom side.
Secure.
Temporary pin to
keep hinge centered.
Bottom side
Bottom side
Elevatorservo
Elevatorservo

20
AVENSIS - Item code: BH137. Instruction Manual
1. Using amodeling knife, cut away the
covering from the fuselage for the stabilizer
and remove it.
2. Draw a center line onto the horizontal
stabilizer. Then slide the horizontal into the
fuselage.
3. Marktheshape of the vertical onthe left
and right sides onto the horizontal stabilizer
using a felt-tip pen
Markpen
4. Remove the stabilizer. Using the lines
youjust drew as aguide, carefully remove the
coveringfrombetweenthemusingamodeling
knife.
When cutting through the covering to
remove it, cut with only enough pressure
to only cut through the covering it’s self.
Cutting into the balsa structure may
weaken it. This could lead to possible fail-
ure during flight
Remove covering.
5. When you are sure that everything is
aligned correctly, mix up a generous amount
of 30 minute epoxy. Apply a thin layer to the
topandbottom of the stabilizer mountingarea
and to the stabilizer mounting platform sides
inthefuselage.Slidethe stabilizer inplaceand
re-align. Double check all of your measure-
ments one more time before the epoxy cures.
Remove any excess epoxy using a paper
towel and rubbing alcohol and hold the stabi-
lizer in place with T-pins or masking tape.
Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Top side
Center line.
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