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Aries P3067 User manual

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PAGE 1 • P3067-INS-RB• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Product Image
Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
For black finishes, mild soap may be used to clean the product.
Refer to the table to the left when securing hardware during the
installation process to help prevent damage to the product or vehicle.
Level of Difficulty
Easy
Parts List
1Grille guard
1Driver / left
frame mounting bracket
1Passenger / right
frame mounting bracket
2Spacer plate
1Driver / left
mounting bracket, lower
1Passenger / right
mounting bracket, lower
1LED support flange
2Clip nut, M8
2Hex bolt, M8
2Flat washer, M8
2Lock washer, M8
8Hex bolt, M12 - 1.75mm x 35mm
16 Flat washer,
M12 x 32mm OD x 3mm
8Lock washer, M12
8Hex nut, M12
2Plastic retainer, M12
Scan
for helpful
install tips
INSTALLATION MANUAL P3067
Torque Specifications
METRIC
M6 bolt 3 ft.-lbs.
M8 bolt 7 ft.-lbs.
M10 bolt 16 ft.-lbs.
M12 bolt 28 ft.-lbs.
SAE
1/4" bolt 3 ft.-lbs.
5/16" bolt 7 ft.-lbs.
3/8" bolt 16 ft.-lbs.
7/16" bolt 20 ft.-lbs.
1/2" bolt 28 ft.-lbs.
ARIESAUTOMOTIVE.COM • NEED ASSISTANCE? • 877.287.8634 • P3067-INS-RB• PAGE 2
Assistance is recommended to avoid possible injury or damage to the vehicle. Cutting is required.
1. Starting at the front-driver side of the front bumper, remove the plastic cover, (if equipped),
covering the bumper bolts on both sides of the tow hook, (Figure 1). Remove the (2) outer
bumper bolts, (Figures 2 & 3).IMPORTANT: Do not remove the innerbumper bolts or the
bumper may fall. Only remove the outer bumper bolts. NOTE: Cover cannot be reinstalled.
2. Select the driver side Frame Bracket and (1) Spacer Plate, (Figure 4). Place the Spacer over
the holes for the bumper bolts. Reuse the factory bumper bolts to attach the Frame Bracket to
the Spacer and bumper, (Figure 5). Make sure there is clearance between the top and bottom
of the Frame Bracket and the opening in the bumper. Do not tighten hardware at this time.
3. Repeat Steps 1 & 2 for passenger side Frame Bracket and Spacer installation.
4. Next, remove the plastic air dam from the bottom of the bumper and place it on a clean, stable
work surface, (Figure 6). Note the location and type of all factory hardware for reinstallation.
5. From under the driver side of the bumper, locate the (2) outer hex nuts attaching the frame
extension to the outside of the frame, (Figure 7). Remove (1) of the (2) factory hex nuts,
(Figures 8 & 9). Thread (1) Plastic Retainer onto the threaded end of the double bolt plate
inside the frame. Remove the second factory nut from the bolt plate. NOTE: The Plastic
Retainer is designed to help hold the factory double bolt plate in place in the frame and to help
with bracket installation. Do not allow the double bolt plate to fall into the frame channel.
6. Select the driver side Lower Mounting Bracket. Reuse the (2) factory hex nuts to attach the
Bracket to the double bolt plate, (Figure 10). Do not tighten hardware at this time.
7. Repeat Steps 5 & 6 for passenger side Lower Mounting Bracket installation.
11.With assistance, position the Grille Guard up to the outside of the Mounting Brackets. Attach
the Grille Guard to the Frame Brackets with the included (4) 12mm x 35mm Hex Bolts, (8)
12mm Flat Washers, (4) 12mm Lock Washers and (4) 12mm Hex Nuts, (Figure 11). Do not
fully tighten hardware.
12.Attach the Grille Guard to the Lower Mounting Brackets with the included (4) 12mm x 35mm
Hex Bolts, (8) 12mm Flat Washers, (4) 12mm Lock Washers and (4) 12mm Hex Nuts, (Figure
11). Do not tighten hardware at this time.
13.Level and adjust the Grille Guard and fully tighten the Bracket to vehicle hardware only at this
time. Temporarily remove the Grille Guard.
8. To install an LED light into the light bar cage, select an LED light, mounting hardware and
brackets. Attach the hardware to the support flange (Figure 11).
9. Place a clip nut on both ends of the support flange. Insert an 8mm hex bolt, lock washer and flat
washer into the clip nut. Leave enough space between the flat washer and clip nut to slot the
support flange into the light bar cage on the grille guard (Figure 12).
10.Place the grille guard face down on a flat, stable work surface. Insert the support flange into the
light bar cage and ensure the flat washer, lock washer and head of the hex bolt are on the
outside of the center flange. Tighten the support flange to the light bar cage (Figure 13).
PAGE 3 • P3067-INS-RB• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Driver/left Side Installation Pictured
Fig 2
(Fig 1) Remove cover over bumper bolts
Front
(Fig 3) Remove outer bumper bolts only
Front
(Fig 4) Reuse factory bumper bolts to attach
driver/left Frame Bracket to Spacer and
bumper. Do not install Bracket without Spacer
Spacer
14.Hold the plastic air dam up in position against the Lower Brackets and mark the location of the
Brackets onto the top of the air dam, (Figure 12). Measure the location of the Lower Brackets
and transfer these measurements onto the back of the air dam, (Figures 13 & 14). Place the
air dam back up to the (2) Lower Mounting Brackets to verify location before cutting. Check all
measurements on the vehicle. Once absolutely satisfied, use a hacksaw blade or utility knife to
carefully cut (2) openings in air dam. Check fit, trim as necessary and reuse the factory
hardware to reinstall air dam over Lower Brackets. IMPORTANT: On the “tall” air dam only, do
not cut through the top or bottom edge of the air dam, (Figure 13). NOTE: It may be necessary
to loosen or temporarily remove the Lower Mounting Brackets only to reinstall the air dam.
15.Reinstall the Lower Brackets through the air dam if removed.
16.Reinstall the Grille Guard as described in Steps 8 & 9. Level and adjust Grille Guard and fully
tighten all hardware. Reinstall the license plate and bracket.
17.Do periodic inspections to the installation to make sure that all hardware is secure and tight.
ARIESAUTOMOTIVE.COM • NEED ASSISTANCE? • 877.287.8634 • P3067-INS-RB• PAGE 4
(Fig 7) Driver/left frame extension pictured
Driver/left Side Installation Pictured
Front
(Fig 8) Driver/left Lower Bracket illustrated.
Reuse factory hardware to attach Bracket
to side of frame and frame extension
(Fig 9) Driver/left frame extension pictured
(Fig 10) Driver/left Lower Bracket pictured.
Reuse factory hardware to attach Bracket
to side of frame and frame extension
Front
(Fig 6) Remove plastic air dam from bumper
(Fig 5) Reuse factory bumper bolts to attach
driver/left Frame Bracket to Spacer and bumper
Remove (1) nut, thread (1)
12mm Plastic Retainer onto
threaded end before
removing remaining hex nut
PAGE 5 • P3067-INS-RB• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
(Fig 15) Driver side-back of “tall” STD air dam
Hold air dam up against bottom of
Brackets (dashed line for reference).
Mark location of Bracket onto top of
air dam (arrows)
Do not cut through the top or bottom
edges of the “tall” air dam. Only remove
enough material to clear the Brackets
3/4” down
2-1/2”
3/4” wide slot
(Fig 16) Driver side-back of “tall” STD air
dam illustrated. All measurements are for
reference and example only, check all
measurements before cutting air dam.
3/4” down
(4) 12mm x 35mm Hex Bolts
(8) 12mm Flat Washers
(4) 12mm Lock Washers
(4) 12mm Hex Nuts
Front
Fig 14
(Fig 11) LED installed on support flange
(Fig 12) Insert an 8mm clip nut over the end of
the support flange and insert an 8mm hex bolt
(Fig 13) Slide the hex bolt into the light bar
cage and tighten
3/4” wide slot
(Fig 17) Driver side-back of “short” air
dam illustrated. All measurements are for
reference and example only, check all
measurements before cutting air dam.
PAGE 1 • 1501264-INS-RB• 877.287.8634 • NEED ASSISTANCE? • ARIESAUTOMOTIVE.COM
Product Image
Level of Difficulty
Easy
Scan
for helpful
install tips
INSTALLATION MANUAL 1501264
Wiring Diagram
Notes and Maintenance
Before you begin installation, read all instructions thoroughly.
Periodic inspection of all wires and connections should be performed to ensure
there is no visible damage or loose connections.
WARNING: Improper electrical installation may damage electronic components
resulting in personal injury, property or equipment damage. Damaged caused
by incorrect installation is not covered by warranty. Installation should only be
performed by qualified personnel with asolid understanding of electrical systems.
Step 1
Mount the LED light in the desired
location with a rubber spacer between
the mounting surface and each bracket.
Note: If this light bar is being used
with a 24V system, the relay will need
to be replaced with a 24V unit.
Disconnect the supplied switch
from the wiring harness and install
in the desired location.
Step 2
Once the LED light bar and switch are
installed, route the wiring harness to
the light. Insert the male plug on the
wiring harness into the female socket
on the LED light. Reconnect the blue,
red and black spade connectors to
the switch (see the wiring diagram).
Step 3
Connect the red fused wire with
the ring terminal to the positive (+)
battery post. Connect the black
wire ring terminal to the negative (-)
battery post or other suitable vehicle
grounding point.
Step 4
Mount the provided relay to the
vehicle and secure all wires with zip
ties away from moving parts to avoid
damage. Test the light to ensure
proper function.
Parts List
1LED light bar, 10"
1Mounting bracket, left
1Mounting bracket, right
1Wiring harness
2Security screw,
M6 - 1.0 x 25mm
2Rubber spacer, M6
2Flat washer, M6
2Hex head cap screw,
M8 - 1.25 x 18mm
2Flat washer, M8
2Nylock nut, M8 -1.25mm
1Security screw L-wrench
115-amp fuse, pre-installed
ARIESAUTOMOTIVE.COM • NEED ASSISTANCE? • 877.287.8634 • 1501264-INS-RB• PAGE 2
Basic Dimensions
SECTION A-A
SCALE 1 : 1
A A
33.5
31.9
1.6
2.6 25°
0.6
1.4 1.3
1.4 0.7
0.3
(30.9)
Mounting Illustration