ASM PRDS-CANOPR User manual

Installation and operation manual EN
Please read carefully before installation and operation!
posirot®
PRDS-CANOPR, PRDS-J1939R
Magnetic Angle Sensors
Dual channel redundant single turn

© ASM Automation Sensorik Messtechnik GmbH, 2019
All rights reserved.
Am Bleichbach 18 - 24
85452 Moosinning
Germany

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
Version 1.0.0
www.asm-sensor.com
3
1Safety instructions ........................................................................................................4
1.1 Signal words and symbols .............................................................................................................4
1.2 General safety instructions.............................................................................................................4
1.3 Intended use...................................................................................................................................5
2Transport and storage...................................................................................................5
3Installation and initial operation...................................................................................6
3.1 Mechanical installation...................................................................................................................6
3.2 Electrical connection ......................................................................................................................7
3.3 Operating temperature...................................................................................................................9
4Maintenance and disposal..........................................................................................16
4.1 Maintenance and repair ...............................................................................................................16
4.2 Disposal........................................................................................................................................16
5Output specification....................................................................................................17

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
4
Version 1.0.0
www.asm-sensor.com
Pos: 6/ Bedienungsanleit ungen/Module Universal/Ü berschriften/Sicher heitshinweise UE @ 6\mod _1507630884828_78. docx @ 48429 @ 1@ 1
1 Safety instructions
Pos: 7/ Sicherheitshi nweise/Signalwört eru nd Symbole UE @ 1\m od_140014046 7807_78.docx @ 9166 @ 2 @1
1.1 Signal words and symbols
Pos: 8/ Sicherheitshin weise/Signalwörter @ 1\mod_1 400240492762_7 8.docx@ 9 385 @ @ 1
WARNING, Risk of Injury:
Indicates a potentially hazardous situation, which, if not avoided, can result in serious
injury or property damage.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in serious personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in moderate personal injury or death if not properly
avoided.
WARNING, Risk of Personal Injury:
Indicates a situation that can result in minor personal injury if not properly avoided.
WARNING, Risk of Property Damage:
Indicates a situation that can result in minor to major property damage if not properly
avoided.
Product liability
•Disregarding the following instructions may result in malfunction, damage to property and personal injury
and releases the manufacturer from product liability.
Safety regulations
•National safety regulations must be observed!
Pos: 9/ Sicherheitshin weise/Allg_Sicherheits hinweise UE @ 0\mod_138539 8033298_78.docx @ 2610 @ 2 @ 1
1.2 General safety instructions
Pos: 10 /Sicherheitshinweis e/Sicherheitshinw eise_PRAS_PRDS @ 8\ mod_1557821952 218_78.docx @ 63749 @ @ 1
Danger of injury to the operator or damage to the property
•Connection to power supply must be performed in accordance with safety instructions
for electrical facilities and performed only by qualified personnel.
•Any alteration, reconstruction or extension of the sensor is not allowed!
•The sensor must be operated only within values specified in the datasheet.
•The danger of personal injury and danger of property damage due to a malfunction of
the sensor in machines or systems must be excluded by additional safety measures.
•In safety-relevant applications, additional facilities must be provided for maintaining
safety and preventing damage.
•Check whether the protection class of the sensor is suitable for the application.
Pos: 11 /######## ### Seitenumbruch #### ############## ############# #### @ 0\mod_13 53584168894_0.d ocx @ 336 @ @ 1

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
Version 1.0.0
www.asm-sensor.com
5
Pos: 12 /Sicherheits hinweise/Bestimm ungsgemäße Verwen dung/Bestim mungsgemäße Ver wendung UE @ 1\mod_1 400142179648_ 78.docx @ 9192 @ 2 @ 1
1.3 Intended use
Pos: 13 /Bedienungs anleitungen/Posirot /PRAS/Bestim mungsgemäße Ver wendung PR @ 8\mod _1557821791273_ 78.docx @ 63744 @ @ 1
The angle sensor is intended for angular position measurement. For determining measuring range,
environmental compatibility and connection data of the sensor, please note the data sheet. Use the sensor
as intended by operating within its specified technical data and ambient conditions.
The installation and operating instructions supplied with the unit must be respected. All maintenance and
service work must be carried out. The data sheet of the respective sensor is part of this instruction manual. If
not yet available, it may be requested by stating the respective model number.
The sensor must not be improperly mounted, operated or serviced. In addition, operation of the sensor in
faulty condition is prohibited.
The sensors listed in the installation and operating instructions must not be operated in potentially explosive
environments. Sensors intended for this environment (posirot®EX) are described in their respective
manuals.
Pos: 14 /Bedienungs anleitungen/Mo duleU niversal/Tr ansport und Lagerung @ 3\m od_148516067 1089_78.docx @ 3368 2@ 1 @ 1
2 Transport and storage
Observe storage and transport temperatures according to the temperatures specified in the data sheet.
Max. rel. humidity 60%, dew condensation must be prevented at all times.
The device must be secured against slipping and tipping during transport.
Pos: 15 /Bedienungs anleitungen/Mo duleU niversal/Liefer umfang@ 6\mod _1512125907439_7 8.docx @ 50022 @ @ 1
Shipment damage
Check sensor immediately for shipment damage. In case of any damage or equipment not operating
appropriately, please contact your supplier.
Shipment content
•Sensor
•Installation and operation manual
Pos: 16 /######## ### Seitenumbruch #### ############## ############# #### @ 0\mod_13 53584168894_0.d ocx @ 336 @ @ 1

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
6
Version 1.0.0
www.asm-sensor.com
Pos: 17 /Bedienungs anleitungen/Mo duleU niversal/Überschrift en/Montage, I nbetriebnahme UE @ 4\mod_1491474 694256_78.doc x@ 38 324 @ 1 @1
3 Installation and initial operation
Pos: 18 /Bedienungsanl eitungen/Posirot/PRD S/CANOPEN_PRDS/ Beschreibung_PRD S@ 3\ mod_14543189 26894_78.docx @ 22302 @ @ 1
Description of the PRDS sensors
The angle sensors PRDS of the posirot®product family perform non-contact or shaft-based angle
measurement. A position magnet rotates in front of the sensing area of the sensor head.
The sensor detects the angular position of the position magnet and outputs an absolute digital position value
(CANopen, SAE J1939).
Pos: 19 /Bedienungsanl eitungen/Posirot/PRD S/CANOPEN_PRDS/M ontage_Anordnu ng_PRDS @ 3\mod_14 54319689520_78.d ocx@ 223 14@ 2 @ 1
3.1 Mechanical installation
•Mount the sensor without mechanical strain.
•For sensors with shaft use flexible coupling or torque arms to avoid misalignment errors (see page 12
“Couplings”).
Mechanical information for the PRDS27 sensor:
•Mount the sensor on a flat surface.
•Do not deform the sensor housing!
Placement and alignment of the position magnet
For non-contact sensor models air gap and alignment of sensor and position magnet has to be observed. The
linearity will degrade in case of misalignment.
Adjacent magnetic fields or ferromagnetic materials can influence the measurement results of the PRDS
sensors of the posirot®product family. Therefore, the angle sensors and position magnets should be mounted
solely with nonmagnetic / non magnetisable screws and washers.
The angle sensors PRDS1, PRDS2, PRDS3, PRDS5, PRDS6 and PRDS7 are equipped with an integrated
magnetic shield which minimizes the sensitivity against external magnetic fields.
An optional shield plate is available for the angle sensors PRDS27 and PRDS29. It can reduce the effect of
residual magnetizing in case the sensor has to be mounted on a ferromagnetic material.
It is however not possible to exclude the effect of lateral external magnetic fields.
Pos: 20 /Bedienungsanl eitungen/Posirot/PRD S/Elektrischer Anschluss _PRDS@ 8 \mod_1555 488531714_78.docx @ 63431 @ 2 @ 1

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
Version 1.0.0
www.asm-sensor.com
7
3.2 Electrical connection
Damage or destruction of the sensor due to excessive operating voltage or
mounting error
•The applied operating voltage must not exceed the value specified in the data
sheet.
•Operate the sensor only within the limits specified in the data sheet.
•Connection to the power supply only by qualified personnel and in accordance with
the applicable safety regulations for electrical equipment.
•Do not connect or disconnect the sensor under voltage!
Corrosion in the sensor due to moisture penetration
•Use the sensor only according to protection class.
•The mating connector should have the same protection class as the sensor,
otherwise the lower protection class of the mating connector is valid.
•Avoid crossing the dew point.
•Cable outputs must be installed in such a way that no moisture can get into the
cable.
•The protection class of sensors with connector output is valid only if the electrical
plug is connected!
Damage of the sensor cable due to mechanical stress
•Do not twist the M12 connector inserts.
•It is important that the knurled nuts on the connectors are tightened to the correct
torque for each different size of the connector:
•M12-ASM connectors / couplings: 1.0 Nm
•connectors / couplings of other manufacturers: according to manufacturer
instruction.
•Use a torque wrench.
•Do not strain the connection cable.
•A separate strain relief is recommended.
Connector Pin assignment
According to the definitions of the output types contained in the appendix. Observe different color code for
pre-assembled accessory cables. See catalog information for accessories.
Supply voltage
See specification in the data sheet of the sensor. The maximum operating voltage must not be exceeded.
Pos: 21 /######## ### Seitenumbruch #### ############## ############# #### @ 0\mod_13 53584168894_0.d ocx @ 336 @ @ 1

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
8
Version 1.0.0
www.asm-sensor.com
Pos: 22 /Bedienungs anleitungen/Mo duleU niversal/Montage S ensorkabel @ 6\ mod_15196512352 86_78.docx @ 52835 @ @ 1
Installation of the sensor supply cable
incorrect
correct
Admissible bending radius of the
cable must be observed:
R ~ 5 x D
R ~ 10 x D (underwater cable)
Length compensation for the
cable must be observed
A separate cord grip for cable
strain relief is recommended
Observe cable routing in case of
splashing water, water
condensation and humidity
Pos: 23 /Bedienungsanl eitungen/Posirot/PRAS /PR_EMV @ 7\mod_15 26382079171_78.doc x@ 55 995@ @ 1
Electromagnetic Compatibility (EMC)
Electromagnetic compatibility of posirot®magnetic angle sensors is influenced by the sensor wiring.
Possible malfunction of the sensor when used in systems with highly
interference-prone components such as frequency inverters
Recommended wiring:
•Use single shielded sensor cable with twisted pair conductors for power supply
and signal output.
•Connect the cable shield to ground on one side of the control cabinet. Connect
the shield connection over a large area using cable clamps before or at the cable
entry into the control cabinet. When preassembled cables are delivered, the
screen is not connected to the housing on the sensor side.
•Do not install sensor cables close to power conductors such as motor or
contactor control cables (use separate cable ducts for signal and power cables).
•Install the cables in metal cable ducts which are connected to ground.

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
Version 1.0.0
www.asm-sensor.com
9
Pos: 25 /Bedienungsanl eitungen/Posirot/PRD S-CANR-J1939/Ar beitstemperatur_PRD S_2Kanal @ 8\mod_154 9971965465_78. docx@ 6196 7 @2 @ 1
3.3 Operating temperature
posirot® PRDS27
-40 ... +85°C
posirot® PRDS29
-40 ... +85°C
posirot® PRDS1
-40 ... +85°C
posirot® PRDS2
-40 ... +85°C
posirot® PRDS3
-40 ... +85°C
posirot® PRDS5
-40 ... +85°C
posirot® PRDS6
-40 ... +85°C
posirot® PRDS7
-40 ... +85°C
Pos: 26 /######## ### Seitenumbruch #### ############## ############# #### @ 0\mod_13 53584168894_0.d ocx @ 336 @ @ 1

posirot®
Magnetic Angle Sensors PRDS-CANOPR, PRDS-J1939R
10
Version 1.0.0
www.asm-sensor.com
Pos: 27 /Bedienungsanl eitungen/Posirot/PRD S-CANR-J1939/Seit enversatz_Tabelle _PRDS @ 3\mod_145432 1840737_78.docx @ 22326 @ @ 1
Measuring error by misalignment of the position magnet
Sensor
Position
magnet
Air gap
[mm]
(a)
Parallelis
m [°]
(b)
Error by axial misalignment
[°]
(c)
0.2
mm
0.5
mm
1 mm
2 mm
3 mm
4 mm
PRDS1
PRMAG20
0 ... 6.5
0 ... 5
0.15
0.4
0.8
2.2
5.0
–
PRMAG21
0 ... 4
0 ... 5
0.2
0.4
1
3.8
10
–
PRMAG22
0 ... 9.5
0 ... 5
0.1
0.4
1
2.2
4.5
8
PRDS2
PRMAG2-Z-VA
0 ... 9
0 ... 5
0.1
0.2
0.6
1.5
4.5
8.5
PRMAG20
0 ... 6
0 ... 5
0.15
0.4
0.8
2.2
5
–
PRMAG21
0 ... 3.5
0 ... 5
0.2
0.4
1
3.8
10
–
PRMAG22
0 ... 9
0 ... 5
0.1
0.4
1
2.2
4.5
8.0
PRDS5
PRDS6
PRDS7
PRMAG2-Z-(VA)
0 ... 8.5
0 ... 5
0.1
0.2
0.6
1.5
4.5
8.5
PRMAG5-Z-(VA)
0 ... 7.5
0 ... 5
0.1
0.2
0.6
1.5
4.5
8.5
PRMAG6-Z-(VA)
0 ... 7.5
0 ... 5
0.1
0.2
0.6
1.5
4.5
8.5
PRMAG7-Z-VA
0 ... 7.5
0 ... 5
0.1
0.2
0.6
1.5
4.5
8.5
PRMAG20
0 ... 5.5
0 ... 5
0.15
0.4
0.8
2.2
5
–
PRMAG21
0 ... 3
0 ... 5
0.2
0.4
1
3.8
10
–
PRMAG22
0 ... 8.5
0 ... 5
0.1
0.4
1
2.2
4.5
8
PRDS27
PRDS29
PRMAG20
0 ... 7.5
0 ... 5
0.1
0.3
0.7
2
4.6
–
PRMAG21
0 ... 2.5
0 ... 5
0.15
0.3
0.9
3.6
9.6
–
PRMAG22
0 ... 10.5
0 ... 5
0
0
0.7
1.5
3.8
7
PRMAG-M10
0 ... 3.5
0 ... 5
0.1
0.1
0.5
2
7
–
Pos: 28 /######## ### Seitenumbruch # ############## ############## ###### @ 0\mod_13 53584168894_0.d ocx @ 336 @ @ 1