ASM Posihall PH36 Owner's manual

POSIHALL®
Magnetic Multiturn
Angle Sensors
Installation and operation manual
Please read carefully before installation and operation!

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POSIHALL®
Contents
Contents Safety instructions........................................................................ 3
Intended use.................................................................................. 4
Maintenance and service.............................................................. 4
Description..................................................................................... 4
Delivery / shipment....................................................................... 5
Mounting of PH36.......................................................................... 6
Mounting plate PRPT-BPL1...................................................... 7
Mounting plate PRPT-BPL 2 .................................................... 7
Mounting plate PRPT-BPL 3 .................................................... 8
Mounting clamp/bracket........................................................... 9
Electrical connection...................................................................10
Characteristics for multiturn angle sensors..............................11
Calibration.................................................................................... 12
Electromagnetic compatibility (EMC)........................................ 12
Repair and disposal.................................................................... 12
Output specifications................................................................. 13
Analog output..........................................................................13
Analog output, programmable................................................ 15
Analog output, redundant........................................................17
Digital output MSSI................................................................. 19
Digital output CANopen...........................................................20
Digital output CAN SAE J1939............................................... 31
Accesories - Connector cables.................................................. 36
Reliability Characteristics...........................................................40
Declaration of conformity......................................................... 41

© by ASM GmbH MAN-PH-E-16 3
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Safety
instructions
If total failure or malfunction of the sensor can cause danger or
injury to the operator or damage to the machinery or equipment
it is recommended that additional safety measures should be
incorporated into the system.
Any alteration, reconstruction or extension of the sensor is not
allowed.
Sensor must be operated only within values specied in the
datasheet.
Connection to power supply must be performed in accordance
with safety instructions for electrical facilities and performed
only by trained staff.
Do not connect / disconnect the sensor under tension.
Disregard of this advice can lead to malfunctions, damage to
property or personal injury and releases the manufacturer from
product liability.
POSIHALL®
Safety instructions
Explanation of used
safety signs and
signal words
WARNING, Risk of Injury:
Indicates a potentially hazardous situation, which,
if not avoided, could result in serious injury or
property damage.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in serious
personal injury or death if not properly avoided.
DANGER
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in moderate
personal injury or death if not properly avoided.
WARNING
WARNING, Risk of Personal Injury:
Indicates a situation that can result in minor personal
injury if not properly avoided.
CAUTION
WARNING, Risk of Property Damage:
Indicates a situation that can result in minor to major
property damage if not properly avoided.
NOTICE

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POSIHALL®
Safety instructions
Integrity of housing,
connector, cable
Mounting
elements
Visual check of
shaft sealing
PH36 X X X
PH58 X X X
PH68 / PH68R X X X
Measures Damaged parts: Put
sensor out of service and
replace damaged parts
resp. send sensor to ASM
for repair
Loose mounting parts:
Screw tight mounting parts
with recommended torque,
if applicable use bolt
adhesive
Damaged shaft sealing:
Put sensor out of ser-
vice and send it to ASM
for repair
Intended use
Unintended use
Maintenance and
service
• In order to avoid risk of injury and improper handling the customer
is not allowed to repair the sensor. No warranty or liability will be
granted for opened sensors.
• Damaged sensors must be shut down immediately and sent to the
factory for repair.
Proper maintenance comprises the visual examination of parts (e.g. inte-
grity of housing, connectors and cables). Maintenance intervals depend on
thespecicapplicationandshouldbedenedbytheuserindependence
of operating conditions.
The following maintenance steps are recommended:
Maintenance-
interval
The intended use is when the sensor is used in the properly rated ambient
atmospheric and technical conditions for which the sensor is designated.
Theunintendeduseiswhenthesensorisusedoutsideitsspeciedtechnical
and ambient atmospheric conditions or when improperly mounted.
Deinstallation Disconnectelectricalconnections.Loosenxingscrews.
Disposal Disposal according to applicable government regulations.
Do not open the sensor!
The maximum operating voltage may not exceed the limits specied
in the respective data sheet!
• Danger of injury! Danger of damage to or destruction of the sensor!
Avoid shock and vibration to the sensor!
• Danger of damage to or destruction of the sensor!
Safety
instructions

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POSIHALL®
Delivery / shipment
Delivery /
shipment
Shipment damages Check sensor immediately for ship-
ping damage.
In case of any damage or equipment not operating appropriately, please
contact supplier or ASM GmbH Moosinning. To avoid shipment damages,
use original packing for further shipment.
Return consignment for calibration or repair: only with the RMA number
(Return Material Authorization). Please contact ASM and request the RMA
number:
ASM Automation Sensorik
Messtechnik GmbH
Service&Repair
Am Bleichbach 18-24
85452 Moosinning
Germany
Tel. [phone]
Fax [phone]
[e-mail]
www.asm-sensor.com
Return
consignment

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POSIHALL®
Description
Installation
WARNING
The purpose of position sensors is to transform position of a linear and
guided movement into an electrical signal. Specications of measuring
range,environment,handlingandconnectionsasspeciedinthecatalog,
must be followed.
The catalog is part of this instruction manual. If the catalog is not available
it may be requested by stating the respective model number.
Description
Adjacent magnetic elds or ferromagnetic materials can inuence the
measurement results of the PH sensors of the POSIHALL®product family.
Therefore the angle sensors should be mounted solely with nonmagnetic /
non magnetisable screws and washers.
The POSIHALL® multiturn angle sensors PH36, PH58 and PH68, PH68R
are equipped with an integrated magnetic shield which minimizes the
sensitivityagainstexternalmagneticelds
The POSIHALL® multiturn angle sensors can be mounted with clamping
angeorsynchroangedependingonmodel,andthereforeofferuniversal
mounting possibilities.
PH36 Synchro flange for the installation with mounting
clamps or mounting brackets and M3 thread at the
front
PH58 Clamping flange and M3 / M4 thread at the front
Synchro flange and M4 thread at the front
PH68/PH68R Synchro flange and M4 thread at the front

33 [1.299]Ø
40 [1.575]
40[1.575]

42[1.654]
5,5[.217]
5[.197]
4 [.157]
55 [2.165]
3x M2,5
4[.157]
90°
110°
3x M4
48 [1.890]
33 [1.299]Ø
42[1.654]
4 [.157]
55 [2.165]
3x M2,5
4[.157]
90°
110°
3x M4
48 [1.890]
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Mounting plate
PRPT-BPL1
(screw mounting)
Mounting plate
PRPT-BPL2
(welding assembly)
Dimensions in mm [inch]
Dimensions informative only.
For guaranteed dimensions consult factory.
In combination with the
mounting clamps
PRPT-BFS1 (3 x M2.5)
or
in combination with the
mounting bracket
PRPT-BFS2 (3 x M4).
Weight approx. 30 g.
In combination with the
mounting clamps
PRPT-BFS1 (3 x M2.5)
or
in combination with the
mounting bracket
PRPT-BFS2 (3 x M4).
Weight approx. 30 g
POSIHALL®
Mounting of PH36
Mounting plates (only for PH36)

PRPT-BPL1
+
PRPT-BFS1
PRPT-BPL2
+
PRPT-BFS1
PRPT-BPL2
+
PRPT-BFS2
PRPT-BPL1
+
PRPT-BFS2
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Mounting possibilities
PH36
Mounting plate
PRPT-BPL3
(frontal mounting)
Weight approx. 30 g
POSIHALL®
Mounting of PH36
Dimensions in mm [inch]
Dimensions informative only.
For guaranteed dimensions consult factory.
Mounting plate (only for PH36)

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POSIHALL®
Mounting of PH36
Mounting clamp/bracket
for PH36
Mounting clamp BFS1 Mounting bracket BFS2
• Prevent the sensor shaft from binding.
• Use exible coupling or torque arms to avoid misalignment
errors.
• Observe the specied torques for xing screws (see table p. 10)
• Avoid impact or shocks on the shaft and the shaft coupling!
Mechanical
information

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POSIHALL®
Electrical installation
Torque for xing screws
• Thespeciedtorquesandmountingmethodsaregeneralrecommenda-
tions.
• Thespeciedtorquescandifferaccordingtoapplicationandoperating
conditions.
• The user is responsible for the appropriate torque, since ASM does not
know the operational conditions of the application.
Output Value range 50% value of output signal
U2 0.5 ... 10 V 5.25 V
U6 0.5 ... 4.5 V 2.5 V
U8 0.5 ... 4.5 V 2.5 V
I1 4 ... 20 mA 12 mA
Mounting
Torque Mounting methos Material Torque [Nm]
M2.5 screws for mounting brackets Aluminium 0.8
M3screwsformountingange Aluminium 1.0
Screws M4 Aluminium 1.8
Observe different color code for pre-assembled accessory cables - refer
to accessories pages.
The protection class of sensors with connector output is valid only if the
electrical plug is connected!
Do not twist the M12 connector insert.
Cable outputs must be installed in such a way that no moisture can get
into the cable. Crossing the dew point must be avoided.
Do not strain the connection cable.
A separate cord grip is recommended.
For wiring of connector or cable outlet as well as supply voltage and cur-
rent consumption see from page 13.
Cable screen has to be connected to protective earth.
Electrical installation
Supply voltage,
current
consumption
NOTICE