ASM POSITAPE WB Series User manual

Please read carefully before operation!
POSITAPE®
Tape Position Sensors
WB Series
Installation and operation manual
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POSITAPE®
Contents
Contents Safety instructions 3
Intended use 5
Unintended use 5
Product description
Operating principle 6
Measurement signal and range 6
Delivery / shipment 7
Installation
Precautions 8
Installation postion 9
Fitting the sensor 9
Calibration (ISO9001) 12
Electromagnetic compatibility (EMC) 12
Repair and disposal 12
Output specifications 13
Accesories
Connector cables 36
Appendix
Reliability Characteristics 41
Declaration of conformity 42
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Safety
instructions
If total failure or malfunction of the sensor can cause danger or
injury to the operator or damage to the machinery or equipment
it is recommended that additional safety measures should be
incorporated into the system.
Any alteration, reconstruction or extension of the sensor is not
allowed.
Sensor must be operated only within values specied in the
datasheet.
Connection to power supply must be performed in accordance
with safety instructions for electrical facilities and performed
only by trained staff.
Do not connect / disconnect the sensor under tension.
Disregard of this advice can lead to malfunctions, damage to
property or personal injury and releases the manufacturer from
product liability.
POSITAPE®
Instruction Manual
Explanation of used
safety signs and
signal words
WARNING, Risk of Injury:
Indicates a potentially hazardous situation, which,
if not avoided, could result in serious injury or
property damage.
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in serious
personal injury or death if not properly avoided.
DANGER
WARNING, Risk of Personal Injury or Death:
Indicates a situation that can result in moderate
personal injury or death if not properly avoided.
WARNING
WARNING, Risk of Personal Injury:
Indicates a situation that can result in minor personal
injury if not properly avoided.
CAUTION
WARNING, Risk of Property Damage:
Indicates a situation that can result in minor to major
property damage if not properly avoided.
NOTICE
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POSITAPE®
Instruction Manual
Do not open sensor
• Release of spring under tension can result in injury!
Do not snap tape
• Uncontrolled tape or metal tape retraction can break off tape xing.
Brokenxingandtapecanresultininjury.Alsosensorwillbedamaged!
Do not travel over range
• Uncontrolled tape retraction can result in injury. Also sensor will be da-
maged!
Do not exceed maximum operating voltage listed in the catalog
• Risk of injury. Sensor will be damaged!
Avoid shocks to sensor case
• Sensor may be damaged!
Safety
instructions
(continuation)
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POSITAPE®
Instruction Manual
Intended use The tape position sensor is intended for distance measurement through the
extractionofthemeasuringtape, when properly mounted and used in the
properly rated ambient atmospheric and technical conditions for which the
sensor is designated.
Unintended use Theunintendeduseiswhenthesensorisusedoutsideitsspeciedtech-
nical and ambient atmospheric conditions or when improperly mounted..
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POSITAPE®
Instruction Manual
Product
Description
The purpose of position sensors is to transform position of a linear and
guided movement into an electrical signal. Specications of measuring
range,environment,handlingandconnectionsasspeciedinthecatalog,
must be followed.
The catalog is part of this instruction manual. If the catalog is not available
it may be requested by stating the respective model number.
The Operating Principle
Linear motion of the measuring tape is converted into rotation by means of
a precision drum. A spring motor provides torque for the tape retraction.
Tape extraction or retraction is transformed into an electrical signal.
Depending on application different sensing elements are used.
Optional: Subsequent signal conditioners convert the signal of the sen-
singelementintovoltage,current,ordigitalpulsessuitableforstandard
interfaces.
Measurement Signal and Range
Measurement signal:
Analog
Digital
Measuring range corresponds to the
electrical measuring range
(e.g. 4...20 mA).
Inividualsensitivityisspeciedonlabel
in steps per millimeter.
Measurement range
Output
Analog 0 % 30 % 100 %
(e.g.4...20mA)     4mA   8,8mA      20mA
Digital 0 % 30 % 100 %
(e.g. 10 steps/mm) 0 3000 10000
Actual 0 % 30 % 100 %
position 0 mm 300 mm 1000 mm
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© by ASM GmbH MAN-WB-E-16 7
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Actual 0 % 30 % 100 %
position 0 mm 300 mm 1000 mm
POSITAPE®
Instruction Manual
Delivery / ship-
ment
Unpacking Do not unpack sensor by pulling tape
or tape clip.
Shipment damages Check sensor immediately for ship-
ping damage.
Incaseofanydamageorequipmentnotoperatingappropriately,please
contactsupplierorASMGmbHMoosinning.Toavoidshipmentdamages,
use original packing for further shipment. Avoid bending the tape arrester
while packing the sensor.
Return consignment for calibration or repair: only with the RMA number
(Return Material Authorization). Please contact ASM and request the RMA
number:
ASM Automation Sensorik Messtechnik GmbH
Service&Repair
Am Bleichbach 18-24
D-85452 Moosinning
Tel. [phone]
Fax+498123986-500
[e-mail]
www.asm-sensor.com
Return
consignment
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Status Änderungen Datum Name
Datum Name
Gezeichnet
Kontrolliert
Norm
ASM
AUTOMATION
SENSORIK
MESSTECHNIK
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Tel.: [phone]
Allgemeintoleranzen Maßstab BMC:
Benennung
Werkstoff, Halbzeug
CT:
Zeichnungsnummer / Datei Blatt
Nicht bemaßte
Werkstückkanten
DIN 6784
-0,1
-0,2
+0,1
+0,2
992100_WB Manual Drillung2_101_-.idw
14.02.2014 ka
1
A4
ISO
1:1
Maßzeichnung / general drawing
2768-mH
WB Manual Drillung2
Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
Maße in mm [inch]
dimensions in mm [inch]
min. 300 [11.811]
8 MAN-WB-E-16 © by ASM GmbH
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POSITAPE®
Instruction Manual
Installation
WARNING
Precautions
Do not damage tape!
Tape must not be oiled or lubricated!
Do not snap the tape!
Do not travel over range!
Do not crack the tape!
Tapetravelshouldbeaxialtothetapeoutlet-nomisalignmentallowed!
Do not drag tape along objects!
Do not let snap the tape
Uncontrolled retraction of tape may damage sensor.
No warranty will be granted for snapped tapes.
Mounting
To ensure proper operation, install the sensor only as described in this
manual.
Tape travel should only be axial to the tape outlet
- no misalignment is allowed.
Tape misalignment shortens service life of sensor and causes error
in measurement. Warranty will not be granted for damage caused by
misalignment.
Iftapetravelaxialtothetapeoutletisnotpossible,thetapeguidewheel
WBR1 (accessories) must be used in order to turn the tape.
Thedeectionispossibleonlyinoneaxe-ontheplaneside.Pulleywheels
with the diameter of >15 mm are recommended (see accessories).
90° twist of the measurement tape
A singular tape twist of 90° is pos-
sible.Beforeturning thetape,adi-
stance of at least 30 cm from the
tapeoutletmustbekeptinaxialdi-
rection.Whileretractingthetape,it
must be twisted back at the distance
of at least 30 cm before the tape en-
tirely enters the tape outlet.
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Installation
(continuation)
Installation position
Fitting the sensor
Dependinguponthesensormodel,holesinthebaseplateorthreadsinthe
sensor housing enable attachment of the sensor. Dimensions required are
listed in the catalog.
Tape attachment device
For fastening the tape clip the 5 mm dia. bore is provided.
Covered or shielded travel of tape is
preferred.
Tape outlet is preferred pointing
downwards.
Fit sensor on plain base or use three-
point mounting on uneven surfaces.
POSITAPE®
Instruction Manual
This prevents tape from damage,
soiling and manipulation.
Soaking of liquids into the tape out-
let is impossible, concentration of
condensing water will be avoided.
This prevents sensor from bending
and damage.
Model Sensor fastening
Holes in the
base plate
Threads in the
sensor housing
WB10ZG - X
WB12 - X
WB21 X -
WB61 X -
WB85 X -
WB100M X -
Torque
 The follwing torques / screws and screw materials are recommended.
 Useatwashersand/orscrewprotectionifnecessary.
 The user is responsible for the appropriate torque, sinceASM does not know the operational
conditions of the application.
Model Screw Screw material Torque [Nm]
WB10xx M5 A2 4,5
WB12xx M5 A2 4,5
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StatusÄnderungen Datum Name
Datum Name
Gezeichnet
Kontrolliert
Norm
A S M
AUTOMATION
SENSORIK
MESSTECHNIK
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Tel.: [phone]
Allgemeintoleranzen Maßstab BMC:
Benennung
Werkstoff, Halbzeug
CT:
Zeichnungsnummer / Datei Blatt
Nicht bemaßte
Werkstückkanten
DIN 6784
-0,1
-0,2
+0,1
+0,2
1213105_WB10-Befestigung Manual_107_-.idw
16.06.2014 ka
1 / 1
A4
ISO
1:1
2768-mH
WB10-Befestigung Manual
Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
StatusÄnderungen Datum Name
Datum Name
Gezeichnet
Kontrolliert
Norm
A S M
AUTOMATION
SENSORIK
MESSTECHNIK
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Tel.: [phone]
Allgemeintoleranzen Maßstab BMC:
Benennung
Werkstoff, Halbzeug
CT:
Zeichnungsnummer / Datei Blatt
Nicht bemaßte
Werkstückkanten
DIN 6784
-0,1
-0,2
+0,1
+0,2
1213121_WB21-Befestigung Manual_103_-.idw
16.06.2014 ka
1 / 1
A4
ISO
1:1
2768-mH
WB21-Befestigung Manual
Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
10 MAN-WB-E-16 © by ASM GmbH
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POSITAPE®
Instruction Manual
Mounting
(continued)
Sensors with threads in the sensor housing
Mountthesensoronaatsurface.
Sensors with holes in the base plate
Mountthesensoronaatsurface.
exampleWB10ZG
exampleWB21
Fixingispossiblelaterallyoronthebottom
side of the sensor.
For the length of thread engagement see
the outline drawing in the data sheet.
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StatusÄnderungen Datum Name
Datum Name
Gezeichnet
Kontrolliert
Norm
AS M
AUTOMATION
SENSORIK
MESSTECHNIK
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Tel.: [phone]
Allgemeintoleranzen Maßstab BMC:
Benennung
Werkstoff, Halbzeug
CT:
Zeichnungsnummer / Datei Blatt
Nicht bemaßte
Werkstückkanten
DIN 6784
-0,1
-0,2
+0,1
+0,2
1213161_WB61-Befestigung Manual_161_-.idw
16.06.2014 ka
1 / 1
A4
ISO
1:1
2768-mH
WB61-Befestigung Manual
Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
© by ASM GmbH MAN-WB-E-16 11
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POSITAPE®
Instruction Manual
Mounting
(continued)
Sensors with mounting clamps
Mounttheclampsonaatsurface.
The clamps are mounted ex-factory. Fixing is possible laterally or on the
bottom side of the clamp.
exampleWB61
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POSITAPE®
Instruction Manual
Calibration
(ISO9001)
Electromagnetic
Compatibility
(EMC)
Repair
The recommended calibration interval is 1 year.
Testprotocolandtraceablecalibrationcerticate(ISO9001)isavailableon
request.
The electromagnetic compatibility depends on wiring practice. Recommen-
ded wiring:
• Use shielded twisted pair sensor tape.
• Ground shield single ended at switch cabinet. Connect shield directly
before or at tape inlet of switch cabinet by low impedance ground tape
bond. On delivery of preassembled sensor cables the shield is not con-
nected to the sensor housing.
• Keepsensorsignalwellseparatedfrompowerwiringe.g.AC wiring,
motor or relay. Use separate conduit or ducts for each.
If application includes highly electromagnetic interference emitting equip-
ment like switch converter drives additional measures are recommended:
• Useatwistedpairtape,shieldedperpairandcommon.
• Use shielded conduits or ducts connected to ground potential.
Sensors and accessories have to be repaired and adjusted at ASM in
Moosinning.
In order to avoid risk of injury and improper handling do not try to repair. No
warranty or liability will be granted for opened sensors.
Remove the dirt from the dust wiper with subtle air blasts.
Disposal according to applicable government regulations.
Disposal
WARNING
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I1
Current output
4...20mA,3wire
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 36 mA at 24 V DC
typical 70 mA at 12 V DC
max.120mA
Load RL500 Ωmax.
Output current 4 ... 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U8
Voltage output
0.5...4,5V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 17 mA at 24 V DC
typical 32 mA at 12 V DC
max.50mA
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U2
Voltage output
0.5 ... 10 V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 20 mA at 24 V DC
typical 38 mA at 12 V DC
max.50mA
Output voltage 0,5...10VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
POSITAPE®
Instruction Manual
Analog output
*)WB10,WB100M:-20...+85°C
U6
Voltage output
0,5...4,5V
Excitationvoltage 5 V DC ± 5%
Excitationcurrent typical 140 mA
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
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U2
U6
U8
I1
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Output signals
Excitation+
GND
Signal +
Signal Wiring Signal Plug connection Cable connection
Excitation+ 1 brown
Signal 2 white
GND 3 blue
Do not connect! 4 black
Do not connect! 5 grey
Connection
View to sensor
connector A-Coding
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Instruction Manual
Analog output
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POSITAPE®
Instruction Manual
Analog output, programmable
I1PMU, I1/PMZ
Current output
4...20mA,3wire
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 36 mA at 24 V DC
typical 70 mA at 12 V DC
max.120mA
Load RL500 Ωmax.
Output current 4 ... 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U8PMU, U8/PMZ
Voltage output
0.5...4,5V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 17 mA at 24 V DC
typical 32 mA at 12 V DC
max.50mA
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U2PMU, U2/PMZ
Voltage output
0.5 ... 10 V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 20 mA at 24 V DC
typical 38 mA at 12 V DC
max.50mA
Output voltage 0,5...10VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
*)WB10,WB100M:-20...+85°C
U6PMU, U6/PMZ
Voltage output
0,5...4,5V
Excitationvoltage 5 V DC ± 5%
Excitationcurrent typical 140 mA
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
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U2/PMU/PMZ
U6/PMU/PMZ
U8/PMU/PMZ
I1/PMU/PMZ
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Output signals
POSITAPE®
Instruction Manual
Analog output, programmable
)
Signal wiring Signal Plug
connection
Cable
connection
Excitation+ 1 brown
Signal 2 white
GND 3 blue
Do not connect! 4 black
SPAN/ZERO 5 grey
View to sensor
connector
Option -PMU
Programming of the start and end value by the customer
Teach-InofstartandendvaluefortheoptionsU2/PMU,I1/PMU,U8/PMUisprovidedbyabinarysignalSPAN/
ZERO. At the start position connect signal SPAN/ZERO for a period of 2 … 3 seconds to GND via push button.
At the end position connect signal SPAN/ZERO for a period of 5 … 6 seconds to GND via a push button. The
teached positions will be stored non-volatile.
To reset the sensor to factory default signal ZERO/END must be connected to ground while powering up the
sensor for 2 … 3 seconds.
A-Coding
Option -PMZ
Programming of the start value by the customer
Programming of the start value of the output range for the outputs U2/U8 and I1 is provided by a program-
ming signal ZERO available at the connector. This Signal ZERO must be connected with GND via a push
button,andthenthepositionmagnetofthesensormustbemovedtothestartresp.theendposition.Pushing
thebuttonbetween1and4secondssetstheactualpositionasstartposition,pushingthebuttonmorethan
5 seconds sets the actual position as end position. The values will be stored and are available after switching
off the sensor.
To reset the sensor to the factory values the button must be pushed when the sensor is switched on.
Excitation+
GND
Signal +
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POSITAPE®
Instruction Manual
Analog output, redundant
I1R
Current output
4...20mA,3wire
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 36 mA at 24 V DC
typical 70 mA at 12 V DC
max.120mAperchannel
Load RL500 Ωmax.
Output current 4 ... 20 mA
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U8R
Voltage output
0.5...4,5V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 17 mA at 24 V DC
typical 32 mA at 12 V DC
max.50mAperchannel
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
U2R
Voltage output
0.5 ... 10 V
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typical 20 mA at 24 V DC
typical 38 mA at 12 V DC
max.50mAperchannel
Output voltage 0,5...10VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
*)WB10,WB100M:-20...+85°C
U6R
Voltage output
0,5...4,5V
Excitationvoltage 5 V DC ± 5%
Excitationcurrent typical 140 mA per channel
Output voltage 0,5...4,5VDC
Output current 2mAmax.
Measuring rate 1 kHz standard
Stability (temperature) ±50x10-6/°C f.s. (typical)
Protection Reversepolarity,shortcircuit
Operating temperature -40 ... +85 °C
EMC DIN EN 61326-1:2013
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U2R
U6R
U8R
I1R
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Excitation+
GND
Signal +
Excitation+
GND
Signal +
Do not connect
Do not connect
Output signals
POSITAPE®
Instruction Manual
Analog output, redundant
Signal wiring,
redundant version
with 2 channels
and 1 connector
Channel Signal Connector
M12, 8 pins
Cable
connection
1Excitation+ 1 white
1 Signal 2 brown
1 GND 3 green
1 Do not connect! 4 yellow
2Excitation+ 5 grey
2 Signal 6 pink
2 GND 7 blue
2 Do not connect! 8 red
View to sensor
connector
A-Coding
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MSSI
Synchronous serial SSI
Interface EIA RS-422
Excitationvoltage 8 ... 36 V DC
Excitationcurrent typ. 19 mA at 24 V DC
typ. 35 mA at 12 V DC
max.80mA
Clock frequency 100 kHz ... 500 kHz
Code Gray-Code,continuousprogression
Delay between pulse trains 20 µs min.
Stability (temperature) ±50x10-6 / °C f.s. typical
Operating temperature -40 ... +85 °C
Protection Short circuit
EMC DIN EN 61326-1:2013
POSITAPE®
Instruction Manual
Output specication
DATA
DATA
CLOCK
CLOCK
Recommended
processing circuit
Note:
Extension of the cable length will reduce
themaximumtransmissionrate.
View to sensor
connector
Transmission rate Cable length Baud rate
50 m 100-400 kHz
100 m 100-300 kHz
Data format
(train of 26 pulses)
Signal wiring/
Connection
Signal Connector
Pin
Cable wire
color
Excitation+ 1 white
Excitation
GND
2 brown
CLOCK 3 green
CLOCK 4 yellow
DATA 5 grey
DATA 6 pink
−7 blu
−8 red
Apply the shield unilaterally! Avoid ground loops!
*)WB10,WB100M:-20...+85°C
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POSITAPE®
Instruction Manual
Output specication CANopen
MCANOP Communicationprole CANopenCiA301V4.02,Slave
Deviceprole Encoder CiA 406 V 3.2
Congurationservices LayerSettingService(LSS),CiADraftStandard
305(transmissionrate,nodeid)
Error Control NodeGuarding,Heartbeat,EmergencyMessage
Node ID Default: 127; programmable via LSS or SDO
PDO 3TxPDO,0RxPDO,staticmapping
PDO Modes Event-/Timetriggered,Remote-request,Sync
cyclic/acyclic
SDO 1server,0client
CAM 8 cams
Transmission rates 50kBaudto1MBaud,default:125kBaud;
programmable via LSS or SDO
Bus connection M12connector,5pins
Integrated terminating
resistor
RT= 120 Ω,userprogrammable
Bus,galvanicisolated No
Description CANopenInterfaceaccordingtoCANopen-StandardsCiADS301DS406,
for WB Linear Position Sensors. Prozess data objects for Position und CAM
switches. Programmable parameters include Preset, Offset, Resolution,
CAMswitches,Transmissionmode.
Specications Excitationvoltage 8 ... 36 V DC
Excitationcurrent typ. 20 mA at 24 V DC
typ. 40 mA at 12 V DC
max.80mA
Measuring rate 1 kHz (asynchronous)
Stability (temperature) ±50x10-6 / °C f.s. typical
Repeatability 1 LSB
Operating temperature -40 ... +85 °C
Protection Reversepolarity,shortcircuit
Dielectric strength 1kV(VAC,50Hz,1min.)
EMC DIN EN 61326-1:2013
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