Assa Abloy Corbin Russwin PED4800 Series User manual

Installation Instructions
WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
PED4800 Series (AD, MD, and A MD)
Narrow Stile Concealed Vertical Rod Exit Devices
FM582 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]

2
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Screws used for PED4800 AD, PED4800 MD, and PED4800 A MD, Exit Device Installation
SCREW
TOTAL QTY
SUPPLIED
WHERE USED
1/4"-20 X 1/2" ROUND HEAD
MACHINE SCREW
1
(1) CHASSIS
TOP MOUNTING HOLE
#10-24 X 3/4" ROUND HEAD
MACHINE SCREW
3
(1) CHASSIS TO INNER CHASSIS
BOTTOM MOUNTING HOLE
(2) REAR MOUNTING PLATE
#10-24 X 3/8" OVAL HEAD
MACHINE SCREW
4
(2) TOP CASE
(2) BOTTOM PLATE (IF AD)
1/4"-20 X 1/2" FLAT HEAD
MACHINE SCREW
2(2) BOTTOM PLATE
(MD OR FIRE RATED)
#10-24 X 1/2" U'CUT FLAT HEAD
MACHINE SCREW
5
(1) INNER CHASSIS
TOP MOUNTING HOLE
(2) 640 OR 650 STRIKE, TOP
(METAL FRAME)
(2) 640 OR 650 STRIKE, BOTTOM
(METAL FRAME)
#10 X 1-1/4 FLAT HEAD
WOOD SCREW
2
(2) 650 STRIKE, TOP
(WOOD FRAME)
(2) 650 STRIKE, BOTTOM
(WOOD FRAME)
1/4"-20 X 2" FLAT HEAD
MACHINE SCREW W/ANCHOR
2
(2) 606 BOTTOM STRIKE
(FIRE RATED)
#8-32 X 5/16" W/ #6 OVAL HEAD
MACHINE SCREW
4
(2) CHASSIS COVER
FRAME SIDE
(2) END CAP
#8-32 X 5/8" W/ #6 OVAL HEAD
MACHINE SCREW
2(2) CHASSIS COVER
RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD
MACHINE SCREW
2
(2) EXIT TRIM
(IF USED)
HH
CC
DD
GG
EE
BB

3
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Rail Cutting Guide (Provided)
Support Block (Provided)
*Bottom Strike kits are not included with M55 option.
Before installation:
1. Fit and hang door.
2. Check the box’s label for the size of the exit device.
The surface of the door where the exit device is to be applied must be flush. Clear away
any raised projections to allow exit device to rest on the flat surface of the door. If shim
kit is required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
Tools
Equipment Needed
Strike Packs
Strike Pack for AD-PE8400
640 TOP AND BOTTOM STRIKE
#10 X 1/2"
PHILLIPS FLAT HEAD
MACHINE SCREW
(4 I N P A C K F O R T O P
AND BOTTOM S TRIKE )
Strike Pack for MD-PE8400 Strike Pack for 12-MD-PE8400
PED4800 MD PED4800 A MDPED4800 AD

4
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
.221
.201 THRU
1/4-20 UNC - 2B
.221
.300
ONLY FOR RHRB
.187
ONLY FOR RHRB
ONLY FOR LHRB
ONLY FOR LHRB
THRESHOLD IF USED
MUST LEAVE A MINIMUM
1.300
.187
SEE NOTE 9
CENTER LINE OF RAIL
NOTES:
DOOR PREPARATION SHOWN FOR INSIDE DOOR ONLY. 1.
IF OUTSIDE PULL AND/OR OUTSIDE CONTROL IS USED, SEE APPROPRIATE DOOR TEMPLATE FOR OUTSIDE DOOR PREP. 2.
3.
4.
WE RECOMENDED THAT ALL TAPPED HOLES BE DRILLED AND TAPPED IN FIELD.
TOLERANCE ALL FRACTIONAL DIMENSIONS
6.
7.
8.
9.
Template
View of door bottom for
PED4800 MD
1/2 "
5/8 "
#1/4-20 Tapped Holes (2 Places)
2-3/4 "
3/8 "

5
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
"Lock Down Key"
To operate: Depress push rail; Insert hex key, and
turn counter clockwise. Not available on Fire-Rated
devices.
End Cap
Mounting Plate
Push Rail Assembly
INSIDE
LEFT HAND
REVERSE
BEVEL
RIGHT HAND
REVERSE
BEVEL
THIS EXIT DEVICE IS HANDED
CHECK HAND OF DEVICE AGAINST APPLICATION
OUTSIDE
*Bottom bolt not included with M55 option.
Product Overview
M52 Cylinder Lockdown
(Exploded View For Clarity)
Slide mounting rail insert with M52
cylinder dogging into mounting rail.
Chassis cover
Chassis
Inner Chassis
Top Bolt
Top Chassis
*Bottom rod assembly

6
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Remove door from frame, and prepare the door per template.
1

7
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
2
Screw top bolt and rod assembly and bottom bolt
and rod assembly into the inner chassis.
*Bottom bolt rod and assembly will not be used
with M55 devices.
Top bolt and rod assembly
*Bottom bolt and rod assembly

8
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
3
Feed rod and inner chassis assembly into the door. Ensure teeth face down and top bolt teeth are opposite the
inside door prep.
Top bolt teeth

9
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
4
Attach inner case chassis to the door with (1) #10-24 x 1/2"flat head screw (EE). If PT Series ET trim is being
used, it must be installed at this point. See trim installation instructions.
EE
5
Position chassis and attach to inner chassis. Top chassis mounting screw is 1/4-20 x 1/2” (HH). Bottom chassis
mounting screw is #10-24 x 3/4 (CC). Do not fully tighten screws.
HH
CC
HH
CC
Star Washer

10
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
6
Adjusting the top bolt and rod assembly
• 1/8"gap or less between door top and frame: Rotate bolt to make it even with the top of the door.
• 1/8"gap or greater: Bolt must extend above the door, equal to the gap, minus 1/8".
Adjusting the bottom bolt and rod assembly (Not needed for NB exit devices)
• 1/8"gap or less between door bottom and high point: Rotate bolt to make it even with the top of the door.
• 1/8"gap or greater: Bolt must extend below the door, equal to the gap, minus 1/8".
Note: Rod must be retracted while adjusting bolt projection. Depress chassis lift arm to retract top bolt and
rod assembly.

11
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
7
Secure top case with (2) #10-24 x 3/8 oval head screws (DD).
DD

12
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
8
Install bottom bracket over the bottom bolt and secure with two 1/4-20 x 1/2"flat head screws (GG).
For PED4800 AD use (2) #10-24 x 3/8"oval head screws (DD) on the face of the door.
*Bottom plate and screws not included with M55 option.
DD
For PED4800 AD Bottom Bolt:
Install bottom plate over
the bottom bolt and
secure with two #10-24 x 3/8"
oval head screws (DD) using
holes.
For PED4800 MD &
PED4800 A MD Bottom Bolt:
Install bottom plate over
the bottom bolt and secure
with two 1/4-20 x 1/2" flat
head screws (GG) using
tapped holes.
Bottom
bolt
Bottom
Plate
#10-24 x 3/8"
Oval Head Screws
Bottom Plate
1/4-20 x 1/2" flat
head screw
Bottom
bolt
GG
DD
GG
GG
For AD application
For MD and A MD application

13
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
• For PED4800 MD & PED4800 A MD: Attach
650 bottom strike to floor with anchors and
supplied fasteners.
• For PED4800 A MD: Attach 606 bottom strike
to floor with anchors and supplied fasteners.
• For PED4800 AD: Attach 640 strike to threshold
with supplied fasteners.
• For PED4800 MD & PED4800 A MD: Attach 650
strike to frame with (2) #10-24 x 1/2” flat head
screws (EE).
• For PED4800 AD: Attach 640 strike to frame
with (2) #10-24 x 1/2” flat head screws (EE).
910
EE

14
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
11
Re-install door into the frame.

15
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
If the rail doesn’t need to be cut, continue to page 17, step 12.
If the rail must be cut, follow these steps on page 15 and 16:
Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.
Instructions will vary based on device type and options.
Do not cut closer than 1-5/8" from
the the front edge of the rail insert.
• Determine cut off dimension “X” by subtracting 2-7/8"
from dimension “Y”. Mark cut off point on mounting
rail. (See below.)
Vertical reference line (C of chassis)
L
2-7/8"
min.
For doors with stile rail, the stile must overlap by 5/16"min.
X
Y
A. Ensure there isn’t a gap between the insert and
the dogging slope, and the carrier is flush with the
mount.
B. Mark rail at the required cut length.
Insert
Dogging
slope Cut line
Mount
Carrier
Information for Cutting Rails
Rail Sizes Door Widths
Standard Minimum
32" 24"
36" 33"
42" 37"
48" 43"
W032
W042
W048
W036 (Std.)
Rail cutting guide

16
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
CUT LINE
F. Using a hack saw with a new blade or a chop
saw with a metal cutting blade, cut the rail,
ensuring that the blade stays pressed against
the rail cutting guide.
G. Deburr and smooth all cut edges with a file.
D. Wrap the rail and insert in masking tape, as
shown.
E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail
using a C-clamp.
C. Ensure plastic insert support is installed under
the cut line.
Cut line
Rail Cutting Guide
Rail cutting guide, continued.
Cut
line

17
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Slide the rail assembly on the chassis. Tighten chassis
mounting screws.
12
Insert the mounting bracket in the end of the rail.
14 15
Ensure mounting rail bracket is
against the rail without a gap.
13
Ensure rail carrier tabs are aligned
with chassis.

18
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Level the rail and mark mounting holes, using the
bracket as a guide.
16 17
Attach mounting bracket and secure rail assembly to door with #10-24 x 3/4” screws (CC).
18
Drill and tap end cap bracket holes #10-24
(2 Places).
CC

19
FM582 1/23
PED4800 Series (AD, MD & A MD)
Installation Instructions
Narrow Stile Concealed Vertical Rod Exit Device
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
19
If adjustments are needed, before closing the door check the following:
• Push rail in to retract bolts.
• Bolts stay retracted (hold back).
• Bolts release when the door closes. The button inside the top of the door hits the frame.
• The bolt engages with the strike 1/4"- 5/16".
For final adjustment, close door to adjust.
• Use 5/32"Allen wrench to adjust projection. Turn clockwise to adjust the bolt back into the door.
Turn counter clockwise to extend the bolt.
TOP BOLT
ADJUSTMENT
BOTTOM BOLT
ADJUSTMENT

FM582 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Check for proper operation.
Install chassis and end cap cover, using supplied
#8-32 oval head screws (BB).
20 21
BB
BB
BB