Assa Abloy Norton 6011 Series User manual

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19
6011/6021 LAP Replacement
Installation Instructions
Pour la version francaise voir www.nortondoorcontrols.com.
READ AND FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS.
This product can expose you to lead which is known to the state of
California to cause cancer and birth defects or other reproductive harm.
For more information go to www.P65warnings.ca.gov.
WARNING
6011/6051 Unit (Pull Side)
Union Assembly
(6001U)
Union Spacer
(6001US)
Cover
(6001COV)
Arm Assembly
(7210-1A)
End Cap - RH
(6001ENRH)
Closer Assembly
(7500LAP)
Operator LAP
(6011LAP)
Conduit Assembly
(6001CON)
Backplate (6001BP)
Power Module Sub-assembly
(6001PM)
Power Supply
(6000SUP)
Motor (not eld
replaceable)
Track Assembly
(7200-1T)
Inverter
(6000IN)
End Cap - LH
(6001ENLH)
6021/6031/6061/6071 Unit (Push Side)
Union
Assembly
(6001U)
Union Spacer
(6001US)
Cover
(6001COV)
Adjusting Tube
and Shoe
(6620-12)
End Cap - RH
(6001ENRH)
Closer Assembly
(7500LAP)
Operator LAP
(6021LAP)
Conduit Assembly
(6001CON)
Backplate (6001BP)
Power Module Sub-assembly
(6001PM) Power Supply
(6000SUP)
Motor (not eld
replaceable)
Main Arm and Rod
(6020-1W)
Inverter
(6000IN)
End Cap - LH
(6001ENLH)

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19
2
6011/6021 Operator LAP Replacement
B. Remove Cover.
1. Grasping at locations shown, pull cover off of
unit. (Figure 2)
NOTE:
• Cover is not secured with screws.
• Take care not to pull union assembly
or end caps which are secured with
screws.
Figure 1
Grasp Here
Grasp Here
Prepare Unit for Replacement Operator LAP
Figure 2
Selector
Mode
Switch
A. Turn off control of door.
1. Open union assembly access door and ip
selector mode switch to OFF position.
(Figure 1)
C. 6011/6051 PULL Unit:
Disconnect Arm from Pinion.
1. Open door.
2. Using a at blade screw driver, pull out clip
in track slider. (Figure 3)
3. Pull up slightly on arm so arm stud comes
out of slider. (Figure 3)
CAUTION: Arm will immediately start to
move toward door frame.
4. Remove screw and countersunk washer
using a Phillips screw driver. (Figure 4)
5. Using an adjustable wrench, rotate top
pinion 45 degrees toward door hinge and
hold. (Figure 5)
6. Slide arm off pinion and release adjustable
wrench.
Figure 3
Figure 4
Figure 5

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19 3
6011/6021 Operator LAP Replacement
1. Turn On/Off switch to OFF position on conduit
assembly. (Figure 8)
Union Assembly and Spacer not shown
D. Turn off power to unit.
Figure 6
C. 6021/6031/6061/6071 PUSH Unit:
Disconnect Arm from Pinion.
1. Open door.
2. Using 7/16" wrench, remove pinion screw
holding main arm on pinion. (Figure 6)
3. Using 7/16" wrench, loosen forearm screw
in main arm rod and adjusting tube so that
main arm can slide out of tube. (Figure 7)
CAUTION: Arm will immediately start to
rotate.
4. When pinion and main arm rotate so main
arm is perpendicular to door, slide main arm
off of pinion.
Figure 7
Figure 8
6021/6031 Arms Shown

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19
4
6011/6021 Operator LAP Replacement
D. Connect Operator LAP and Power Module Sub-assembly.
1. Attach 10-pin black connectors between
operator LAP and power module sub-assembly.
(Figure 9)
2. Attach 3-pin white connectors between operator
LAP and power module sub-assembly.
(Figure 9)
Replace Operator LAP
C. Install Replacement Operator LAP.
1. Orienting LAP so spring tube of closer is
pointed toward hinge edge of frame, slide LAP
over two (2) protruding screws and tighten.
(Figure 11)
2. Using six (6) 1/4-20 x 1/2" Phillips head screws,
secure LAP to backplate. (Figure 10)
6 LAP Mounting Screws
Figure 9
1. Remove six (6) screws securing LAP to
backplate. (Figure 10)
2. Loosen two (2) protruding screws and lift LAP
off of unit. (Figure 11)
B. Remove Operator LAP.
Protruding
LAP Mounting
Screws
Figure 10
A. Disconnect Operator LAP from Power Module Sub-assembly.
1. Detach 10-pin black connectors between
operator LAP and power module sub-assembly.
(Figure 9)
2. Detach 3-pin white connectors between
operator LAP and power module sub-assembly.
(Figure 9)
Figure 11
NOTE: Connectors are keyed and only attach one way.
NOTE: Holes in LAP align with threaded holes
in backplate.
NOTE: Screws to be torqued to 80 in-lb
minimum.

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19 5
6011/6021 Operator LAP Replacement
6021/6031/6061/6071 PUSH Unit
1. Place square of main arm onto closer
pinion. (Figure 16)
NOTE: Pinion at should be aligned as
shown. (Figure 17)
2. Attach main arm to pinion with pinion
screw and tighten with 7/16" wrench.
(Figure 16)
3. With door closed, rotate main arm
away from hinge until adjusting tube is
perpendicular (90 degrees) with door.
(Figure 18)
4. While holding arm in position, secure
rod to adjusting tube with forearm
screw. (Figure 19)
Figure 16
Figure 17
View from ceiling looking downward
6011/6051 PULL Unit
1. Open door.
2. Using an adjustable wrench, rotate top
pinion 45 degrees toward door hinge. You
will feel resistance from spring. (Figure 12)
3. While holding pinion at 45 degrees, slide
arm on bottom pinion parallel to frame as
shown. (Figure 12)
NOTE: Pinion at should be aligned as
shown. (Figure 13)
4. Secure arm to pinion with 1/4-20 x 1/2"
screw and countersunk patch washer.
(Figure 12)
5. Insert stud on arm into slider in track by
pressing clip on backside of slider onto stud.
(Figure 14)
6. To adjust track stop:
• Use allen wrench to loosen set screw in
bumper stop.
• Open door to full open position.
• Slide bumper stop until it just touches
end of slider.
• Tighten set screw in bumper stop so
bumper will stay in position.
(Figure 15)
Reconnect Arm
Set Screw
Bumper Stop
Slide
Assembly
Arm Stud
B
A
Figure 12
Figure 13
Figure 14 Figure 15
Figure 18
6021/6031 Arms Shown
Figure 19

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19
6
6011/6021 Operator LAP Replacement
B. Adjust spring force.
NOTE:
• The amount of effort to manually open or
close a door is called force and is controlled by
the operator’s closer spring.
• Make necessary mechanical adjustments
described in “A” above.
• A closer set to ADA required 5 lbs opening
force may not be strong enough to close door
due to latching hardware, air pressure, or
frame issues.
1. Using 11/16" wrench, turn nut in end of closer
body tube to desired force.
(Figure 21)
NOTE: If spring adjustment nut is too close
to end cap and wrench will not reach nut,
remove Torx screw in end cap access door and
slide door open. When nished, slide access
door closed and reinsert #6 Torx at head
screw to secure door. (Figure 21)
Adjustments
A. Adjust mechanical closer features.
NOTE:
• Make necessary mechanical adjustments so
unit functions as a standard surface mounted
door closer before adjusting spring force,
applying power, adding accessories or making
electrical/programming adjustments.
• Valve location S/D is not adjustable.
• Chain protection plate cutouts allow access to
valves. Use hex wrench to make adjustments.
(Figure 20)
Do not remove valves from closer.
Hydraulic oil will escape.
1. Closing Speed Controls (Figure 20)
• Valve “S” controls Sweep Range from
full open to 10°.
• Valve “L” controls Latch Range from
10° to closed.
2. Opening Cycle (Figure 20)
• Valve “B” controls strength of cushioning in
Backcheck Range.
NOTE: NEVER close Backcheck valve
completely – it is not to provide a positive
stop.
• Valve “P” adjusts angle that backcheck is
felt in open cycle. Factory preset is typically
acceptable.
Figure 20 View from ceiling looking down
Figure 21
Chain Protection Plate

Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited.
80-9360-1034-020 Rev 1 10/19 7
6011/6021 Operator LAP Replacement
Power Operator
1. Turn on building power.
2. Turn On/Off switch to “ON” position on conduit assembly.
(Figure 22)
• To scroll through menu items, push up or down on joystick.
(Figure 22)
• To change setting of a menu item, when cursor is on that
item, push joystick right to increase or left to decrease value.
NOTE: Values will auto-save 3 seconds after adjustments.
3. Set ‘HOME’ procedure for door.
• With door closed and selector mode switch of union
assembly in “OFF” position, use joystick to scroll down menu
on LCD screen to “Home”.
• Push in on joystick to activate menu feature. Display changes
to “Set Close Limit”.
• Push in on joystick again, while door is still closed, to set
Home or closed position (Figure 23). Display changes to “Set
Open Limit”.
• Open door to desired open position (Figure 23) and push in
on joystick again. Display changes to “Closing to Home”.
• Allow door to fully close again (Figure 23). Display changes to
“Home”.
NOTE: Values will auto-save.
4. Make necessary adjustments to inverter and add required
accessories.
5. Place selector mode switch of union assembly in ‘ON’ position
for activation by push plate, RF button, or other activation
devices. Place switch in ‘H/O’ for continuous hold open.
(Figure 24) Secure union assembly door with #4 Phillips screw
when nished.
Figure 22 Union Assembly and Spacer not shown
Figure 23
WARNING: Door may begin to move
immediately when power is applied. An
open union assembly door on a PULL unit
has potential to pinch ngers if hand is not
withdrawn quickly when switching on power.
(Figure 24)
Figure 24
WARNING: Door may begin to move immediately when
selector mode switch is changed. An open union assembly
door on a PULL unit has potential to pinch ngers if hand is
not withdrawn quickly when adjusting switch. (Figure 24)
Selector
Mode
Switch

Norton is a brand associated with ASSA ABLOY Accessories and Door Controls Group, Inc., an ASSA ABLOY Group company.
Copyright © 2019, ASSA ABLOY Accessories and Door Controls Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Accessories and Door Controls Group, Inc. is prohibited. 80-9360-1034-020 Rev 1 10/19
Norton Technical Product Support:
Monroe, NC 28112 USA
Phone: [phone] ext: 6030
[e-mail]
nortondoorcontrols.com
You’ve now replaced the 6011 or 6021 Operator LAP.
Attach Cover to nalize installation
1. Align cut-outs in cover to pinion shafts.
(Figure 25)
2. Slide cover onto unit using end cap and union
spacer as guides.
NOTE: Verify all wiring and sheet metal
guards are inside cover.
3. Snap cover securely to backplate. Pull on
cover to verify it is secure.
WARNING: Make sure no wiring is loose or can be
caught by cover when it is snapped into place.
Figure 25
Pinion Shaft Cut-out