Assa Abloy Norton 6300 Series Quick guide

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
6300 Series Push Side
Full Feature Low Energy Operator
Installation and Instruction Manual
• 3/16” Hex Wrench
• Small blade screwdriver
• Screwdriver (Phillips size 2 and size 3)
• Tape ruler
• Power drill
• Center punch
• Wire stripper
• #7 drill 1/4-20 tap (metal frame / door install)
• 3/16” drill (for self-drilling/self-tapping)
Tools required:
Use screw pack and hardware provided to mount operator.
ETL certified; conforms to ANSI/UL standard
325 for automatic closing doors and UL10C
Positive Pressure Fire Test for Door Assemblies.
Certified to ANSI/BHMA A156.19 for Low Energy
Door Operators.
WARNING: To reduce the risk of injury to person,
use this operator only with Pedestrian Swing doors.
For Indoor Use Only.
pour la version francaise voir
www.nortondoorcontrols.com
6330 Push Side
1
2
5
4
6
3
7
Page 1
Item No.
Description
1
Push Body Sub-Assembly (6330LAP)
2
Power Supply/Board Sub-Assy (6300CM)
3
Cover (6300 COV)
4
Back Plate Board (6300BPB)
5 & 6
End Cap Kit (6300END)
7
Push Arm Package (6330-1)
(up to 130° opening)

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
For assistance, contact Norton Technical Product Support
at 800-438-1951 Ext 6030.
3000 Highway 74 East • Monroe, NC 28112
Tel: [phone] ext. 6030
www. no r to ndoorcontrols. co m
suppor t.aadcg@assaabl oy.c om
Index
IMPORTANT SAFETY INSTRUCTIONS - WARNING: To reduce the risk of severe injury or death
1) READ AND FOLLOW ALL INSTRUCTIONS.
2) Never let children operate or play with door
controls. Keep the remote control (where provided)
away from children.
3) Personnel should keep away from a moving door in
motion.
4) Test the door’s safety features at least once a
month. After adjusting either the force or the limit
of travel, retest the door operator’s safety features.
Failure to adjust the operator properly may
cause severe injury or death.
5) KEEP DOOR PROPERLY OPERATING. See
Door Manufacturer’s Owner’s Manual. An
improperly operating door could cause severe
injury or death. Have a trained door systems
technician make repairs.
6) SAVE THESE INSTRUCTIONS.
Page 2
Door Prep / Technical Data / Standard
Push Side Back Plate Mounting / Install Back Plate Board
Push Side Body Assembly Installation / Power Supply/Board Assembly Installation
Push Side End Cap Installation / Push Side Arm Installation
Closing Force Adjustment / Orienting Back Plate Ribbon Harness
Initial Setup
Set Application / Set Door Open and Closed Position
Opening and Closing Adjustments
Setting Accessory Dip Switches / Connecting Inputs
Cover Installation
Troubleshooting
Push Side Template
Page 3
Page 4
Page 5
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Notes:
• All dimensions are given in inches.
• Thickness recommended for reinforcements in hollow metal doors
and frames is charted at the left of this page.
• Do not scale drawing.
• This template information based upon use of 5" maximum width butt
hinges.
• Maximum frame reveal is 1/8" for 6310 units and 1/8” up to 6-3/4”
maximum for 6330 units.
• Before beginning the installation, verify that the door frame is properly
reinforced and is well anchored in the wall.
• Concealed electrical conduit and concealed switch or sensor wires
should be pulled to the frame before proceeding.
Hollow Metal Door Frame Reinforcing
Frame
Material
12 Ga.
.1046
(2.66)
14 Ga.
.0747
(1.90)
16 Ga.
.0598
(1.52)
18 Ga.
.0478
(1.21)
12 Ga.
.1046
(2.66)
10 Ga.
.1343
(3.41)
10 Ga.
.1343
(3.41)
8 Ga.
.1644
(4.18)
18 Ga.
.0478
(1.21)
12 Ga.
.1046
(2.66)
12 Ga.
.1046
(2.66)
10 Ga.
.1343
(3.41)
Reinforcing
Recommended Min. Required 1/8"
(3)
Door
Frame
Templating is based on 1/8" gap between door and frame.
Fasteners for Frame:
• 1/4-20 Machine screws for hollow
metal and aluminum.
• No. 14 x 2-3/4 “ (70mm) long sheet
metal screws for wood.
Door Prep
Page 3
Standards
ETL Certified; conforms to ANSI/UL standard 325 for
automatic closing doors and UL10C Positive Pressure Fire
Test for Door Assemblies .
ANSI A156.19:
These products are designed to conform to this specification
“for power assist and low energy power operated doors.”
These products are designed to exceed all the requirements
for the “Low Energy Power Operated Door.”
Americans with Disabilities Act (A.D.A.)
These door operators can be installed and adjusted to
conform with A.D.A. regulations.
ANSI A117.1:
These door controls permit door assemblies to
conform to the requirements of this specification “for
buildings and facilities - providing accessibility and
usability for physically handicap people.”
Technical Data
Notes: Permanent wiring is to be employed as
required by local codes.
Activation devices: push plates, access
control, mats, touchless wall switches, etc.
Maximum wire size is:
12AWG at terminals LINE and NEUTRAL
(120VAC; 60Hz) on Power Input Terminal.
14AWG at all other terminals.
120VAC, 60Hz
24 V DC, max. 6.5 Amp. ; 1.3A Available Acc.
36 - 48" (91-122 cm)
90-200 lb. (41-91 kg)
Input power:
Power supply:
Door width:
Door weight:
Push min angle:
110° with reveal of 6-3/4” max
Hold open time: 5-30 seconds (A.D.A. 5 seconds min.)
Indefinite for Hold Open Input or cap switch
Push max angle:
Pull max angle: 180°
130° with reveal of 1/8” min

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Push Side Back Plate Mounting Sequence
Page 4
IMPORTANT BEFORE STARTING: RH DOOR SHOWN WITH HINGE ON RIGHT AND PUSHES AWAY
FROM YOU. FOR LH DOOR WITH HINGE ON LEFT, ROTATE BACK PLATE 180°. NOTE: THE 4-7/8”
CONDUIT HOLES ARE ALWAYS LOCATED ON THE LATCH END OF THE DOOR. FOR DOORS
THAT MOUNT ON THE OPPOSITE SIDE OF THE FRAME (DOOR PULLS TOWARD YOU), SEE PULL
SIDE TEMPLATE. USE TEMPLATE FOR THE FOLLOWING INSTRUCTIONS.
Step A: Measure and mark frame for first mounting hole (see template). Drill using #7 drill and
tap hole using 1/4-20 UNC-2A tap if using 1/4-20 machine screws. If self-drilling self-
tapping screws are used, drill first mounting hole using a 3/16” drill and supplied screw.
Note: Holes used for mounting the Back Plate are marked with a center mark on PUSH
side template at the back of this instruction.
Step B: Attach Back Plate to frame with screw from Step 1A without completely tightening screw.
Step C: Using the Back Plate as a guide, mark second hole (shown on template) using a center
punch if necessary and repeat step 1A drilling / tapping procedure.
Step D: With the Back Plate in the correct position and level with the frame, tighten screws from
steps 1B and 1C.
Step E: Using the Back Plate as a guide, drill and tap remaining 8 holes in the frame using
drilling / tapping procedure from step 1A. Tighten screws.
Step F: Measure and mark arm tube mounting holes. Drill using #7 drill bit and tap hole using
1/4-20 UNC-2A tap if using 1/4-20 machine screws. If self-drilling self-tapping screws
are used, drill first mounting hole using a 3/16” drill and supplied screw.
Step G: Use arm tube shoe to locate second hole. Repeat Step 1F drilling / tapping procedure.
Step H: With longer side of arm shoe pointed toward the hinge, secure arm tube to door.
Install Back Plate Board
2
A. Center Back Plate Board into groove
of back plate. NOTE: The Temp,
Encoder, Fan, and Motor connectors
on the Back Plate Board are
positioned toward the hinge edge of
the plate.
B. Rotate retaining clips (shown at right)
to hold board in groove and tighten
Phillips screw to secure in place.
C. Repeat for second retaining clip.
Temp,
Encoder,
Fan, &
Motor
Connector
Back Plate
Board
Back Plate
Board
Retaining Clips to
Secure Board
To Back Plate
Groove in
Back Plate
Position Connector
1

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 5
Push Side Body Assembly Installation
3
A. Install the Push Side Body
Assembly to the Back Plate
using the four 1/4-20 x 3-3/4”
length cap screws. Screws
must be tightened in a cross
pattern as shown at right until
all four screws are tight. NOTE:
The mounting pad must go
between the Body Assembly
and the Back Plate.
B. Plug in the four wiring
connectors into the Back Plate
Board. These are the temp,
encoder, motor and position
connectors.
C. Since mounting pad can
compress as screws are
tightened, make sure to double
check screws for tightness.
Power Supply / Board Assembly Installation
4
A. Install (2) 1/4-20 x 3/8” length cap
screws in the top two tapped holes
on the Back Plate leaving about
3/16” gap between head of screw
and back plate.
B. Use the keyholes in the Power
Supply / Board Bracket to slip over
the screw heads installed in Step
4A and allow the slot to drop the
bracket behind the screw heads.
The boards should always be facing
down and the power input for the
power supply should always be
positioned toward the conduit holes.
C. Tighten screws from Step 4A.
D. Plug the two harnesses into the
Back Plate Board connectors.
These are the motor driver and
ribbon connector. Note: See Step 5
on page 6 for orienting the Back
Plate Ribbon Harness for the
proper handing of the door.
Conduit Holes
Power Input
Facing Toward
Conduit Holes
Board Facing Down
1/4-20 X 3/8”
Cap Screws
Keyhole
Threaded Holes
for Power Supply /
Board mounting.
Mounting Pad
1/4-20 X 3-3/4”
Length Cap Screws
1
23
4

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 6
Orienting Back Plate Ribbon Harness
5
Power Supply / Board Assembly shipped with Back
Plate Ribbon Harness attached. Orientation of Power
Supply / Board Harness may require relocating of
Back Plate Ribbon Harness.
A. After completing Step 4 to assemble the Power Supply /
Board Assembly, note the orientation of the 10-pin
housing on the board assembly, shown at right.
B. Using the 10-pin housing / connector on the board closest
to the frame, attach the Back Plate Ribbon Harness to the
board. NOTE: The connectors on the harness are keyed
to allow for proper installation, see illustration below.
When the connector is installed to the board, the ribbon
portion of the harness should be toward the body
assembly and not across the board assembly.
C. Attach the other end of the Back Plate Ribbon Harness to
the 10-pin housing / connector on the Back Plate Board.
NOTE: The connector on the Back Plate Board also has a
key slot. The connector on the Back Plate Ribbon
Harness must be oriented correctly to insert into this
housing / connector.
Key Slot in
connector
10-pin
housing
J5
J12
Key Slot in
connector
Connector
closest to
frame
6330 unit shown
Key on
harness connector
Key on
harness
connector

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 7
Push Side End Cap Installation
6
Push Side Arm Installation
7
Illustration at right shows the operator
looking up from the floor.
A. Attach the main arm to bottom
pinion square as shown at right.
B. Use the 1/4-20 x 7/8” cap screw and
nut to secure the arm onto the
pinion square.
C. Slide rod attached to main arm into
end of tube arm. NOTE: May have
to open door for rod to slide into the
arm tube.
D. With the door fully closed, rotate
main arm toward latch edge of door
until arm tube is at 90° angle
(perpendicular) to the door.
E. Use arm screw provide with the
main arm / rod assembly to secure
the rod and tube arms together.
Conduit Holes
Endcap Assembly w/ switch
1/4-20 X 3/8”
Cap Screws
Endcap Assembly w/ fan
Slide rod into tube and rotate main
arm to position as shown.
Arm
Screw
90 Degrees
A. Install (2) 1/4-20 x 3/8” length cap
screws in center tapped holes on
each end of the Back Plate
leaving about 3/16” gap between
head of screw and back plate.
B. Slide appropriate end cap (shown
at right) behind the screw heads
from Step 11A and tighten
screws. NOTE: The end cap with
the 3-position switch is always
located on the conduit side of the
Back Plate.
C. Plug the 3-position switch
connector from the end cap into
the main board 123 HOLD OPEN
connector and fan connector from
fan to backplate board.

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 8
Closing Force Adjustment
8
A. The force the user feels from the
door opening and closing during
manual use is controlled by this
function.
B. If required, adjust the closing force
nut in the end of the tube to the
desired setting using a 3/4” deep
well socket.
C. If additional closing force is only
required in the latching region,
see Latch Boost and Lock
Release features on Page 12 Step
13.
Increase Spring Force
Tighten Nut Clockwise
Decrease Spring Force
Loosen Nut Counter Clockwise
Visual Indication of Spring
Adjustment

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 9
Initial Setup
9
A. With building power turned off, connect 120VAC
power to power supply: HOT to “L”, NEUTRAL to
“N”, GROUND to Ground.
B. Turn on building power. Power will automatically
be On for operator. Power can be turned On or
Off by pressing the Power button shown below.
Door Moving Yellow LED
Close Position Orange LED
Power/Error Red LED
Status White LED
Learn Mode Active Blue LED
Open Position Green LED
Dry Contact Output Relay 2
Dry Contact Output Relay 1
Normally Open 24VDC Output
3 Position Switch in Endcap
These potentiometers
are Factory Preset for
standard applications.
Fine tuning may be
required for specific
applications.
Normally Closed 24VDC Output
On the control board there should be one solid red
LED for POWER, one white LED that flashes every
1.5 - 2 seconds for STATUS, and one orange LED
flashing continuously for Close Position. NOTE: If
the red LED is flashing, check error section or
contact Technical Product Support.
C. Use the supplied green connectors to wire in any devices needing outputs, such as electric
strikes, mag locks, exit devices, door open position output, etc. See output definitions below.
Definitions:
Relay 2 Output: Normally open relay that closes when the door is in the open position.
Relay 1 Output: Normally open relay that closes for 3 seconds after an activation to power open.
Normally Closed 24VDC Output: 24VDC output up to 1.3 Amp draw that opens for 5 seconds
after an activation to open.
Normally Open 24VDC Output: 24VDC output up to 1.3 Amp draw that closes after an
activation to open.

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 10
Set Application
10
A. Determine if unit is Push or Pull. If Push
application, the door opens away from you. If
Pull application, the door opens toward you.
B. Flip the PUSH/PULL ARM dip switch to OFF for
a Push application or ON for a Pull application.
See Illustration at right.
Set Door Open and Closed Position
11
A. To set the closed position, fully close the door.
Press and release the CLOSE button on the
board (see Illustration at right). The flashing
ORANGE LED should turn solid. NOTE: Any
time the door is in the closed position, the
orange LED should be solid.
B. The GREEN OPEN LED should now be
flashing. To set the fully open position, manually
open the door to the open position and hold the
door there. NOTE: If there is a wall or door stop
at the open position, do not hold the door
against the wall or stop.
Press and release the OPEN button on the
board (see illustration at right). The flashing
GREEN OPEN LED should turn solid. NOTE:
Any time the door is in the open position, the
green LED should be solid. If the open
position is not set within 30 seconds of
setting the closed position in Step 11A, then
Step 11 must be repeated.
C. Once door has fully closed after Step 11B,
make sure there are no obstructions that could
prevent the door from opening. Latching
hardware must not prevent the door from
opening during the following step.
D. The operator must now learn its internal
settings. Press and release the LEARN button
on the board (see illustration at right). The
BLUE LEARN LED will start flashing and the
door will open in small increments. Allow the
door to open and close without interference.
NOTE: If the spring is adjusted or accessories
are attached to the door that would make the
door heavier, Step 11D MUST be repeated.
LEARN
button
CLOSE
button
OPEN
button
OFF ON

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 11
Opening and Closing Adjustments
12
A. Turn potentiometers (shown below) to make any adjustments. The table below shows the times
required per ANSI/BHMA A156.19 (American National Standard for Power Assist and Low Energy
Power Operated Doors) for opening and closing based on the door width and weight.
Opening Speed
Adjustment
Sweep Speed Adjustment
(Speed of door closing from
open to Latch Speed Range)
Latch Speed Adjustment
(Speed of door closing
from Sweep/Latch
transition point to close)
Hold Open Delay
(5-30 sec)
Open Delay 1
(Delay before door opens
after an activation from
Input 1)
Open Delay 2
(Delay before door opens
after an activation from
Input 2)
Contact Factory for
assistance with
additional settings
Available adjustment for
Special Application
Requests
Increase
Decrease

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 12
Setting Accessory Dip Switches
13
A. For the following features, if dip switch is toward the text the feature is
turned on.
Latch Boost: Operator motor adds additional closing force in the latch
region to help overcome weatherstripping, stack pressure, etc.
Push and Go: Operator automatically opens after the door has been
manually pushed out of latch.
Power Assist: Operator motor assists the user while opening the door
manually by reducing the opening force the user feels.
Obstruction Detection Close: If the door hits an obstruction while
closing, the operator will reverse and reopen.
Lock Release: If door is in the closed position, the door is pulled in
slightly before an activation and after the door has closed to assist
with latch release / engagement.
Spare 1: Available Dip Switch for Special Application Requests.
Spare 2: Available Dip Switch for Special Application Requests.
Connecting Inputs
14
A. Use green 2-position connectors attached to board
to add any necessary inputs to the locations shown
at right. Definitions of inputs are below:
Input 1: Activation 1
Momentary contact closure of this input cycles the
door through a normally open / close cycle. Tied to
Open Delay 1.
Input 2: Activation 2
Momentary contact closure of this input cycles the door through a normal open / close cycle. Tied to
Open Delay 2.
Input 3: Toggle / Executive Mode
Momentary contact closure of this input sends a closed door to the open position or an open door to
the closed position.
Input 4: Blow Closed
Continuous contact closure of this input puts the operator in a passive closer mode where the door
functions as a typical door closer and accepts no activations. Once contact is removed, the unit goes
back to operator mode.
input 5: Blow Open
Continuous contact closure of this input triggers the operator to go to the open position and stay there
until the contact is removed. If the door is pulled away from the open position, the operator will go back
to open from any point.
(continue to next page)
OFF ON

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 13
Connector Inputs (cont.)
14
Input 6: Hold Open
Continuous contact closure of this input triggers the operator to go to the open position and stay there
until the contact is removed. If the door is pulled away from the open position, the operator will close
completely and reopen to the open position and stay in the open position until the contact is removed.
Input 7: Obstruction 1
Contact closure of this input while the door is open or closing triggers the operator to return to the
open position. This is used in conjunction with presence sensors mounted to the closing side of a door
to prevent the door from hitting an obstruction.
Input 8: Obstruction 2
Contact closure of this input while the door is closed or opening triggers the operator to stall. If the
contact is not removed after 10 seconds of closure, the operator will return to the closed position. This
is used in conjunction with presence sensors mounted to the opening side of a door to prevent the
door from hitting an obstruction.
Input 9: Security Override
Continuous contact closure of this input triggers the operator to disable Input 2 / Activation 2. This is
typically used for switching off an outside wall plate.
Input 10: Spare input for Special Application Requests.
Input 11: Spare input for Special Application Requests.
Cover Installation
15
A. Align the cut outs in the cover to the pinion
squares.
B. Use the end caps and body as a guide to slide
the cover onto the unit.
C. Push / snap cover so it locks securely to the
back plate.
WARNING: Make sure no wiring is loose or can
be caught by the cover when it is snapped
into place.
D. For pull side units, cover can be snapped onto
track.
Right Hand Push
Side shown

Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9363-0003-020 Rev 8 11/17
Page 14
Troubleshooting
16
Error Codes for RED POWER LED flashes:
1 RED LED Flash: Reset back to factory defaults by pressing and hold the POWER button until all LEDs
light up then release. The unit will reset and then the CLOSED LED will be flashing. Repeat Step 18 to
set Open and Closed Positions and Learn process.
2 RED LED Flashes: 24VDC power error too high or too low. Check incoming voltage to power supply
and from power supply to board.
3 RED LED Flashes: An error occurred during the Learning process. If the door hit an obstruction, reset
to factory defaults by pressing and holding the POWER button until all LEDs light up, then release.
Repeat Step18 to set Open and Closed Positions and Learn process. If the door did not hit an
obstruction, inspect hinges or door / frame for excessive wear, misalignment, etc. Replace worn
components and repeat Step 18 to set Open and Closed Positions and Learn process.
4 RED LED Flashes: Ensure all harnesses are plugged in and secure - focus on motor wires.
5 RED LED Flashes: Ensure all harnesses are plugged in and secure - focus on harnesses attached to
the back plate board.
6 RED LED Flashes: Ensure all harnesses are plugged in and secure - focus on main board harnesses.
7 RED LED Flashes: Motor overheating.
8 RED LED Flashes: Ensure all harnesses are plugged in and secure - focus on harnesses attached to
the back plate board.
9 RED LED Flashes: TEMP connector on backplate not plugged in.

Push Side Template
Page 15
Copyright © 2017 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
80-9363-0003-020 Rev 8 11/17