Assa Abloy Corbin Russwin FE6600 Series User manual

Installation Instructions
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
FM440 03/20
IMPORTANT:
Latches, rods, and cassette are pre-installed.
This product must be installed by a factory trained technician.
FE6600 and
BL6600 Series
Multi-Point Lock

2
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
TOC Table of Contents
1 Package Contents ...............................................................4
2 Tools Required ..................................................................5
a Tools Required for Electronic Access Control Shield ..............................5
b Tools Required for Dogging Indicator Option.....................................5
3 Installation ......................................................................6
a Check Door......................................................................6
b Door Installation ................................................................6
c Install Top Strike Into Door Frame................................................6
d Install Center Strike Into Door Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
e Remove Retractor Inserts........................................................7
f Check Latches (Uninstalled).....................................................7
g Install Bottom Strike.............................................................8
h Top and Bottom Latch Adjustment............................................. 10
i Mortise Lock Install ............................................................ 12
j Final Mortise Lock and Trim Installation ........................................ 13
k Electronic Access Control (EAC) Reader and Controller Installation ............. 13
l Deadbolt Label Installation (FE6600 Only) ..................................... 13
m Key Override With Deadbolt Function Operation Check........................ 13
n Electronic Access Control (EAC) Shield (if applicable)........................... 14

3
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Optional Installation........................................................... 14
a Dogging Indicator Installation ................................................. 14
5 Addendum .................................................................... 17
a Check Door.................................................................... 17
b Place Door Horizontal on Sawhorse............................................ 17
c Install Lockbody Cassette ...................................................... 18
d Latch Rod Guides .............................................................. 18
e Feed Top Rod Into Door........................................................ 19
f Align with Lockbody Cassette (LBC) ............................................ 19
g Troubleshoot Latch Installation ................................................ 20
h Correct Rod Installation Check................................................. 20
i Secure Top Latch .............................................................. 21
j Tighten Set Screw ............................................................. 21
k Bottom Latch Installation...................................................... 22
l Check Latch ................................................................... 22
m Mortise Reinforcer and Mortise Lock Installation ............................... 23

4
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
1 Package Contents
4
Part Number Description
1 82-5342 Multipoint cassette
2 82-5345 Trim mounting screw pack
3 82-5346 Top/bottom case mounting screw pack
4 82-5347 Top strike pack
5 82-5348 Bottom strike pack
6 82-5349 Mortise mounting/reinforcement pack
7 82-5350 Center strike pack
8
82-5351 IN/PN Inside cover shield pack
82-5352 Harmony inside cover shield pack
82-5353 Passport inside cover shield pack
9 188 Dogging indicator (includes item 13) (specify finish)
10 82-5383 Screw retainer pack
11 82-5386 Top case and rod assembly (specify door size)
12 82-5387 Bottom case and rod assembly (specify door size)
13 82-5400 Dogging indicator screw pack (specify finish)
14 01-4597 T-wrench, adjustment
15 Consult factory Outside armor front
16 Consult factory Mortise lock
17 Consult factory Mortise trim
18 Consult factory Cylinder
Note:
The grayed parts are pre-installed by
the door manufacturer and relate to the
Addendum section beginning on page 17.

5
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 Tools Required
Tape measure Hammer Flashlight 1/8" Allen
(supplied)
3/32" Allen
(supplied)
5/32" Allen
Drill 1/8" Masonry
drill bit
#3 Phillips
bit
Slotted
screwdriver
#1, #2, #3
Phillips head
screwdrivers
Chisel 3/8"
Anchor set
a Tools Required for Electronic Access Control Shield
#29 Drill bit
(.136")
#8-32 Tap
b Tools Required for Dogging Indicator Option
#7 Drill bit
(.201")
82° Countersink

6
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation
a Check Door
Verify door is:
• Correct size and hand for opening.
• Correctly prepared to Template 4740.
IMPORTANT:
If measurement is incorrect, DO NOT PROCEED
WITH INSTALLATION. Contact door manufacturer.
(Figure1)
b Door Installation
Hang door on frame.
IMPORTANT:
If door rubs along floor, DO NOT PROCEED WITH
INSTALLATION. Contact door manufacturer.
c Install Top Strike Into Door Frame
• Remove the strike filler plate and screws and discard.
• Install four (4) #12-24 socket cap flat head screws. (Figure2)
Figure1
Door Height
Door Width
of Lockbody
Outswing Door
Shown
± 5/64"
39-9/16"
(101.4 cm)
L
C
X
Figure2

7
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
d Install Center Strike Into Door Frame
Install two (2) ¼-20 socket cap flat head screws. (Figure3)
e Remove Retractor Inserts
WARNING:
The door now has ability to latch. (Figure4)
f Check Latches (Uninstalled)
1. Insert uninstalled outside mortise trim and
rotate to verify top and bottom latches retract
flush with door. Do not install mortise trim at
this time. (Figure5)
2. Move top strike back and forth until top latch engages strike. (Figure6)
Figure3
Figure4
Figure5
TOP OF DOOR FRAME
Figure6

8
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
g Install Bottom Strike
1. Close door and mark location of bottom bolt.
3/8" MAX
Bottom of door
to floor.
✓
Figure7
2. Open door and place strike over bottom bolt location.
3. Mark location of bottom strike pocket and hole locations. (Figure7)
Note:
Strike is not symmetric. Install as shown. If needed, strike can be rotated later to increase bolt clearance.
(Figure8)
Door Swing
Jamb
Narrow
Wide
Bottom Strike Pocket
Figure8

9
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
g Install Bottom Strike (cont.)
Flush Mount (Figure9)
Mortise strike 1/4" deep into floor.
(Optional for 3/8" door to floor gap.)
IMPORTANT:
Use a vacuum or compressed air to
clear holes ofdebris. (Figure10)
Cross Sectional View
Flush Mount (Figure11)
Surface Mount (Figure12)
Drill two (2)
3/8" diameter holes
by 2-1/4" deep.
Chisel the bottom strike pocket
1" deep to ensure the bolt has
full projection.
Figure12
IMPORTANT:
Use a vacuum or compressed air to
clear holes ofdebris. (Figure13)
Cross Sectional View
Surface Mount (Figure14)
1"
2 1/4"
Figure14
Drill two (2)
3/8" diameter
holes by 2-1/4" deep.
Chisel the bottom strike
pocket 1" deep to ensure
bolt has full projection.
1/4" DEEP
Figure9
Use the anchor tool
to set anchors.
Figure10
1"
2 1/4
"
Figure11
Use anchor tool
to set anchors
.
Figure13

10
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
h Top and Bottom Latch Adjustment
1. With door hung, measure clearance between
top and bottom bolts and strikes. (Figure15)
Note:
If both measurements equal 1/16", proceed
to Step 3i, otherwise proceed with Step 3h as
follows:
2. Remove mortise filler cap and discard.
(Figure16)
3. Retract latches by rotating lever and opening
door. (Figure17)
Figure17
4. Using supplied 1/8" Allen wrench, loosen set
screw 1/4 turn maximum. This allows hex
rods to rotate during latch bolt adjustment.
(Figure18)
Figure15
1/16" Bolt to strike clearance.
TOP OF DOOR
1/16" Bolt to strike clearance.
BOTTOM OF DOOR
Figure16
Note location
of set screws.
Figure18