Assa Abloy Corbin Russwin FE6600 Series User manual

Installation Instructions
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
FM440 03/20
IMPORTANT:
Latches, rods, and cassette are pre-installed.
This product must be installed by a factory trained technician.
FE6600 and
BL6600 Series
Multi-Point Lock

2
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
TOC Table of Contents
1 Package Contents ...............................................................4
2 Tools Required ..................................................................5
a Tools Required for Electronic Access Control Shield ..............................5
b Tools Required for Dogging Indicator Option.....................................5
3 Installation ......................................................................6
a Check Door......................................................................6
b Door Installation ................................................................6
c Install Top Strike Into Door Frame................................................6
d Install Center Strike Into Door Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
e Remove Retractor Inserts........................................................7
f Check Latches (Uninstalled).....................................................7
g Install Bottom Strike.............................................................8
h Top and Bottom Latch Adjustment............................................. 10
i Mortise Lock Install ............................................................ 12
j Final Mortise Lock and Trim Installation ........................................ 13
k Electronic Access Control (EAC) Reader and Controller Installation ............. 13
l Deadbolt Label Installation (FE6600 Only) ..................................... 13
m Key Override With Deadbolt Function Operation Check........................ 13
n Electronic Access Control (EAC) Shield (if applicable)........................... 14

3
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Optional Installation........................................................... 14
a Dogging Indicator Installation ................................................. 14
5 Addendum .................................................................... 17
a Check Door.................................................................... 17
b Place Door Horizontal on Sawhorse............................................ 17
c Install Lockbody Cassette ...................................................... 18
d Latch Rod Guides .............................................................. 18
e Feed Top Rod Into Door........................................................ 19
f Align with Lockbody Cassette (LBC) ............................................ 19
g Troubleshoot Latch Installation ................................................ 20
h Correct Rod Installation Check................................................. 20
i Secure Top Latch .............................................................. 21
j Tighten Set Screw ............................................................. 21
k Bottom Latch Installation...................................................... 22
l Check Latch ................................................................... 22
m Mortise Reinforcer and Mortise Lock Installation ............................... 23

4
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
1 Package Contents
4
Part Number Description
1 82-5342 Multipoint cassette
2 82-5345 Trim mounting screw pack
3 82-5346 Top/bottom case mounting screw pack
4 82-5347 Top strike pack
5 82-5348 Bottom strike pack
6 82-5349 Mortise mounting/reinforcement pack
7 82-5350 Center strike pack
8
82-5351 IN/PN Inside cover shield pack
82-5352 Harmony inside cover shield pack
82-5353 Passport inside cover shield pack
9 188 Dogging indicator (includes item 13) (specify finish)
10 82-5383 Screw retainer pack
11 82-5386 Top case and rod assembly (specify door size)
12 82-5387 Bottom case and rod assembly (specify door size)
13 82-5400 Dogging indicator screw pack (specify finish)
14 01-4597 T-wrench, adjustment
15 Consult factory Outside armor front
16 Consult factory Mortise lock
17 Consult factory Mortise trim
18 Consult factory Cylinder
Note:
The grayed parts are pre-installed by
the door manufacturer and relate to the
Addendum section beginning on page 17.

5
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 Tools Required
Tape measure Hammer Flashlight 1/8" Allen
(supplied)
3/32" Allen
(supplied)
5/32" Allen
Drill 1/8" Masonry
drill bit
#3 Phillips
bit
Slotted
screwdriver
#1, #2, #3
Phillips head
screwdrivers
Chisel 3/8"
Anchor set
a Tools Required for Electronic Access Control Shield
#29 Drill bit
(.136")
#8-32 Tap
b Tools Required for Dogging Indicator Option
#7 Drill bit
(.201")
82° Countersink

6
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation
a Check Door
Verify door is:
• Correct size and hand for opening.
• Correctly prepared to Template 4740.
IMPORTANT:
If measurement is incorrect, DO NOT PROCEED
WITH INSTALLATION. Contact door manufacturer.
(Figure1)
b Door Installation
Hang door on frame.
IMPORTANT:
If door rubs along floor, DO NOT PROCEED WITH
INSTALLATION. Contact door manufacturer.
c Install Top Strike Into Door Frame
• Remove the strike filler plate and screws and discard.
• Install four (4) #12-24 socket cap flat head screws. (Figure2)
Figure1
Door Height
Door Width
of Lockbody
Outswing Door
Shown
± 5/64"
39-9/16"
(101.4 cm)
L
C
X
Figure2

7
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
d Install Center Strike Into Door Frame
Install two (2) ¼-20 socket cap flat head screws. (Figure3)
e Remove Retractor Inserts
WARNING:
The door now has ability to latch. (Figure4)
f Check Latches (Uninstalled)
1. Insert uninstalled outside mortise trim and
rotate to verify top and bottom latches retract
flush with door. Do not install mortise trim at
this time. (Figure5)
2. Move top strike back and forth until top latch engages strike. (Figure6)
Figure3
Figure4
Figure5
TOP OF DOOR FRAME
Figure6

8
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
g Install Bottom Strike
1. Close door and mark location of bottom bolt.
3/8" MAX
Bottom of door
to floor.
✓
Figure7
2. Open door and place strike over bottom bolt location.
3. Mark location of bottom strike pocket and hole locations. (Figure7)
Note:
Strike is not symmetric. Install as shown. If needed, strike can be rotated later to increase bolt clearance.
(Figure8)
Door Swing
Jamb
Narrow
Wide
Bottom Strike Pocket
Figure8

9
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
g Install Bottom Strike (cont.)
Flush Mount (Figure9)
Mortise strike 1/4" deep into floor.
(Optional for 3/8" door to floor gap.)
IMPORTANT:
Use a vacuum or compressed air to
clear holes ofdebris. (Figure10)
Cross Sectional View
Flush Mount (Figure11)
Surface Mount (Figure12)
Drill two (2)
3/8" diameter holes
by 2-1/4" deep.
Chisel the bottom strike pocket
1" deep to ensure the bolt has
full projection.
Figure12
IMPORTANT:
Use a vacuum or compressed air to
clear holes ofdebris. (Figure13)
Cross Sectional View
Surface Mount (Figure14)
1"
2 1/4"
Figure14
Drill two (2)
3/8" diameter
holes by 2-1/4" deep.
Chisel the bottom strike
pocket 1" deep to ensure
bolt has full projection.
1/4" DEEP
Figure9
Use the anchor tool
to set anchors.
Figure10
1"
2 1/4
"
Figure11
Use anchor tool
to set anchors
.
Figure13

10
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
h Top and Bottom Latch Adjustment
1. With door hung, measure clearance between
top and bottom bolts and strikes. (Figure15)
Note:
If both measurements equal 1/16", proceed
to Step 3i, otherwise proceed with Step 3h as
follows:
2. Remove mortise filler cap and discard.
(Figure16)
3. Retract latches by rotating lever and opening
door. (Figure17)
Figure17
4. Using supplied 1/8" Allen wrench, loosen set
screw 1/4 turn maximum. This allows hex
rods to rotate during latch bolt adjustment.
(Figure18)
Figure15
1/16" Bolt to strike clearance.
TOP OF DOOR
1/16" Bolt to strike clearance.
BOTTOM OF DOOR
Figure16
Note location
of set screws.
Figure18

11
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
h Top and Bottom Latch Adjustment (cont.)
Using supplied 3/32" Allen wrench, rotate top
or bottom worm gears according to directions
below (Figure19). Bolt to strike clearance should
equal 1/16". This sets bolt projection. (Figure20)
Note:
Ten (10) turns equals approximately 1/16".
Rotate top
counterclockwise to
project bolt;
clockwise to retract
bolt.
Rotate bottom
counterclockwise to
retract bolt;
clockwise to project
bolt.
Note:
Latches have bottomed
if worm gears click.
Tighten set screws. (Figure21)
Figure21
IMPORTANT:
Set screws must be fully
tightened after adjustment.
Figure19
TOP OF DOOR
1/16" Bolt to strike clearance.
1/16" Bolt to strike clearance.
BOTTOM OF DOOR
Worm Gear
Worm Gear
Figure20

12
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
i Mortise Lock Install
1. Remove two (2) #12-24 x1" flat head mounting
screws. (Figure22)
2. Remove mortise lock filler and discard.
(Figure23)
3. Install mortise lock, two (2) #12-24 x1" flat
head mounting screws, outside front, and
two (2) #8-32 x1/4" flat head screws.
(Figure24)
Figure24
Figure22
Mortise Lock Filler
Figure23

13
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
j Final Mortise Lock and Trim Installation
Follow supplied mortise lock installation instructions for trim and other function related hardware.
k Electronic Access Control (EAC) Reader and Controller Installation
Follow supplied EAC Installation Instructions (if applicable).
l Deadbolt Label Installation (FE6600 Only)
Install deadbolt label on inside of door. (Figure25)
m Key Override With Deadbolt Function Operation Check
Verify hand and bevel of door to determine direction to rotate key and lever. Stand on outside of locked
door when determining door hand. (Figure26)
Left Hand
Hinges Left.
Open Inward.
(LH)
Right Hand
Hinges Right.
Open Inward.
(RH)
Left Hand
Reverse Bevel
Hinges Left.
Open Outward.
(LHRB)
Right Hand
Reverse Bevel
Hinges Right.
Open Outward.
(RHRB)
Figure26
4. Rotate key to retract latch and hold. (Do not touch lever).
5. Continue holding key, rotate lever with other hand and open door. (Figure27)
Note:
Graphic is for reference only;
it does not represent all
door hand options.
Figure25
Figure27
1
2
1
2
LHRH

14
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
3 Installation (cont.)
n Electronic Access Control (EAC) Shield (if applicable)
1. Install shield (provided) over inside controller. (Figure28)
2. Drill and tap door for #8-32 machine screws (provided).
IMPORTANT:
Shield MUST be centered on controller.
4 Optional Installation
a Dogging Indicator Installation
1. Ensure door is latched and all bolts are projected.
2. Place plastic field template on pin in top rod through oval cut-out in door. (Figure29)
Figure29
Front View Side View
Pin
Note:
Slots face up.
Figure28

15
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Optional Installation (cont.)
a Dogging Indicator Installation (cont.)
1. Using a #7 drill bit, drill two (2) holes completely through door, making sure
drill remains square to face of door. (Figure30)
Figure30
2. Countersink holes on opposite face of door
to fit supplied oval head screws. (Figure31)
Figure31

16
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
4 Optional Installation (cont.)
a Dogging Indicator Installation (cont.)
Install indicator on inside of door using supplied 10-24 x 2" oval head screws. Make sure control fingers
grab top rod pin as shown. (Figure32)
Figure32
Side View
Pin
Control Fingers
Check for proper operation. Rotate lever until indicator window shows a single latch point. (Figure33)
Figure33
Single Latch
Point
3-Latch
Points
Indicator
Window
Note:
To dog top and bottom latches in a retracted state, fully rotate lever and move indicator slider to the left.

17
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5 Addendum
This addendum is to be used as a reference for pre-installed hardware (latches and cassette). The
following steps are for ease of reference as they have been completed in advance by the door
manufacturer.
a Check Door
Verify the door is:
• Correct size and hand for opening.
• Correctly prepared to Template 4740. (Figure34)
IMPORTANT:
If measurement is incorrect, DO NOT PROCEED
WITH INSTALLATION. Contact door manufacturer.
b Place Door Horizontal on Sawhorse
(Figure35)
Note:
Orient the door face holes on top.
Figure34
of Lockbody
Outswing Door
Shown
± 5/64"
39-9/16"
(101.4 cm)
L
C
Door Height
Door Width
Figure35

18
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
5 Addendum (cont.)
c Install Lockbody Cassette
• Using the supplied 3/32" Allen wrench, rotate both
Lockbody Cassette (LBC) worm gears to align
slots in the LBC gears to the orientation shown.
(Figure36)
Alignment is needed for
proper installation of the
rod guide. (Step 3h)
• Slide the LBC into the door case and secure with
two (2) #12-24x1" flat head screws.
(Figure37)
d Latch Rod Guides
• Rod guides help installation by directing the rod
into location in the LBC within the door cavity.
• Pull rod guides away from latches on both
rods until they stop. (Figure38)
LBC Gear
Worm Gear
Worm Gear
Slot
Figure36
Top Edge
Figure37
Before
After
Retainer Clip
Note:
Bolt retainer clips
must remain attached
until step 5g.
Guide
Guide
Figure38

19
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
FM440 03/20
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5 Addendum (cont.)
e Feed Top Rod Into Door
• Orient the latch chassis as shown. Rotate the
rod and rod guide so the rod Guide Tab faces
up. Slide the rod assembly into the door. Make
sure the rod guide remains in the correct
orientation with the Guide Tab facing up.
(Figure39)
f Align with Lockbody Cassette (LBC)
• When approaching the LBC, slightly elevate the rod and slide the Guide Tab on outer diameter of the
LBC gear. (Figure40)
Figure40
• To align the hex of rod with the hex of the LBC gear, fit the rod guide tab into the LBC gear slot. Once
aligned, push the rod assembly in until fully seated. (Figure41)
Figure41
Figure39
Guide Tab
Latch chassis holes
to mate with door
face holes.
Top Edge
LBC
Gear
Rod Guide

20
FE6600 and BL6600 Series
Installation Instructions
Multi-Point Lock
Copyright © 2017, 2019, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in
whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
FM440 03/20
5 Addendum (cont.)
g Troubleshoot Latch Installation
• If the latch will not fully seat in
the door, rod or rod guide is
not aligned properly with
LBC gear. (Figure42)
h Correct Rod Installation Check
• Be certain a portion of the red end of the rod can be seen in the LBC viewing window and set screw is
in the location shown. (Figure43)
Figure42
REPEAT:
Step 6E to align.
REPEAT:
Step 6E to align.
Rod GuideRod Guide
✓
Aligned
Rod Guide
Misaligned
✓
x
Figure43
Set Screw
Rod
Viewing
Window
✓
✓x x x x