Assa Abloy Yale YM Series User manual

40 5/16" (1024mm) is
Note:
To avoid splintering wood
doors, drill holes (A) and (C)
from both sides of the door.
D
A. Drill 2 1/8" (54mm) dia. hole thru
the door.
B. Drill 1" (25mm) dia. hole
in edge of door.
C. Drill two (2) 5/16" (8mm) dia.
Holes thru door.
D. Drill pilot holes for latch
screws. 7/64" (2.5mm) dia.
Cut notches as
shown on template. See note.
(Except Dummy Trim)
Mortise
for latch front 1 1/8" (29mm)
wide X 2 1/4" (57mm) high X 5/32"
(4mm) deep. (Except Dummy Trim)
See note.
(Except Dummy Trim)
4. Unpack Lock.
A. Remove the lock components fromthe
box.
Outside Assembly
(stays assembled)
Inside Rose Support
Assembly
Rose Scalp
Inside
Lever
Handle
Through Bolts
* Chisel & hammer
* #2 phillips screw driver
* Handle removal tool (supplied)
* 3/8” or I/2” drill
Tools Required
*2 1/8" (54mm) hole saw
*1" (26mm) boring bit
*5/16" (8mm) drill bit
*7/64" (2.5mm) drill bit
YMCL100
YMCL100 Series
Instructions
Cylindrical Lockset
Installation
An ASSA ABLOY Group brand
P/N 80-9150-0075 Rev C
YMCL107 Function Shown
™

2
An ASSA ABLOY Group brand
P/N 80-9150-0075 Rev C
D. Adjust button as required (YMCL102, YMCL104, and
YMCL107 locks only). Depress retainer and
adjust as shown below.
Insert lockbody into door from
outside making sure that lock-
body frame hooks latch case
and retractor engages bolt
tail(s). (If
lockbody does not engage
latch easily, check door prep-
aration for errors.)
DO NOT FORCE.
by removing 2 screws.
lockbody and secure with screws.
B. Disengage rose plate from lockbody and re-
install per illustration below.
)
A.
B.
C.
Slide inside rose support assembly onto lockbody
and tighten through bolts.
Place rose scalp on rose support assembly aligning
the dimple with the notch. Rotate the rose scalp
clockwise to lock. Note: Repeat on outside rose if
necessary.
Install lever handle.
3rd
1 3/8" Door
(35mm)
2nd
1 3/4" Door
(44mm)
Latch Retractor
engages bolt
tail(s)
Lockbody
Frame engages
latchcase
Machine Screw
Inside Rose
Support Assembly
Rose Scalp
Inside Lever
Turnbutton
Position for thick doors
in slot (not shown)
STD Lock: 1-3/4" door.
Position for thin doors
STD Lock: 1-3/8" door.
Slide plate to disengage
Aligning Dimple
Knotch

3
An ASSA ABLOY Group brand
P/N 80-9150-0075 Rev C
Note: Cylinder and Sleeve must be properly
installed or the security of the lock will be
compromised.
A. Insert key and rotate 45° counterclockwise.
B. Depress Retainer with tool provided.
Finish Care
This lockset is designed to provide the highest standard of product quality and performance.
Care should be taken to insure a long-lasting finish. When cleaning is required use a soft,
damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could
damage the coating and result in tarnishing.
To Replace Or Install Cylinder:
A. Remove the sleeve from inside the shank or
from the old cylinder.
B. Slide cylinder into sleeve.
C. Rotate key 45 counterclockwise. Depress
retainer plate, push the handle onto the
shank until fully seated. Pull on handle to
insure properly seated.
C. Slide Lever off lock.
YMCL100 Grade1
Key-In-Lever
Cylindrical Lockset

4
An ASSA ABLOY Group brand
100 Yale Avenue, Lenoir City, TN 37771 • Product Support Tel [phone] • Fax [phone] • www.yalecommercial.com
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand
names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws.
All contents current at time of publication.Yale Security Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction,
and/or its materials. Copyright © 2008, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written
permission of Yale Security Inc. is prohibited.
YM Series™ is a trademark of Yale Security, Inc, an ASSA ABLOY Group company.
P/N 80-9150-0075 Rev C
Secure the Rose Support assembly to the door using screws
and washers provided and install the rose scalp and inside
lever.
DUMMY TRIM INSTALLATION
8. Strike Installation (Wood Frames Only)
A. Close door and mark a horizontal line
from the center of the template to the
frame of the door.
B. Measure half the thickness of the door;
mark this same distance with a vertical
line starting from the stop side of the
frame and where both lines cross make
a 1 inch (26mm) diameter hole and
½ inch (13mm) in depth.
C. Align the holes of the strike with the
vertical line, trace the outline of the strike
and mortise with 1/16 inch (1.6mm) depth.
Attach the strike with two screws (provided).
TEST THE OPERATION OF THE LOCKSET
Cycle the lock in both the locked and unlocked
positions. If lock functions smoothly when door
is open, but binds when closed, check door and
frame alignment. If problems are found see
troubleshooting below.
Door Must Not Bind Door Must Not Be Warped
Door Must Not Sag Door Must Swing Freely
Troubleshooting
1. Check door.
2. Check hinges. They should not be loose or have excessive wear on knuckles.
3. Latchbolt will not deadlock.
Either strike is out of line or gap between door and jamb is too great. Realign strike
or shim strike out towards flat area of latchbolt.
4. Latchbolt does not retract or extend properly.
Latchbolt tail and retractor not properly positioned.
A. Remove lockset. Look through 2-1/8 hole and verify latchbolt tail centered between
top and bottom of hole.
B. Remove latchbolt and insert lockset, look through latch hole and verify retractor mouth
centered in hole. Adjust outside rose plate if not.(See #5 on page 2)
C. Rebore holes if necessary to line up retractor and tail.
YMCL128
Machine Screws
Inside Lever
Washers
Rose
Support Assembly
Rose Scalp